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SICK deTem4 Core A/P, Operating Instructions Manual, Page: 88 / 120

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SICK deTem4 Core A/P Operating Instructions Manual Download Page 88

NOTE

Additional information on troubleshooting can be found at the responsible SICK sub‐
sidiary.

11.3

Diagnostic LEDs

11 

TROUBLESHOOTING

88

O P E R A T I N G   I N S T R U C T I O N S | deTem4 A/P

8024782/2019-11-19 | SICK

Subject to change without notice

Summary of Contents for deTem4 Core A/P

Page 1: ...O P E R A T I N G I N S T R U C T I O N S deTem4 A P Multiple light beam safety device...

Page 2: ...sible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The tr...

Page 3: ...Muting 14 3 2 8 IO Link 14 3 2 9 Near Field Communication NFC 14 3 2 10 System plug 15 3 2 11 Status indicators 16 3 3 Example applications 19 4 Project planning 20 4 1 Manufacturer of the machine 20...

Page 4: ...3 Configuration mode 67 7 4 Configuring beam coding 68 7 5 Configuring muting 69 7 6 Checking the parity 70 7 7 Configuring the restart interlock 71 7 8 Configuring external device monitoring EDM 72 7...

Page 5: ...Dimensional drawings 102 14 Ordering information 105 14 1 Scope of delivery 105 14 2 Ordering information deTem4 A P 105 15 Accessories 107 15 1 Brackets 107 15 2 Mounting accessories 108 15 3 Connec...

Page 6: ...ng instructions are relevant for intended use of the product Table 1 Target groups and selected chapters of these operating instructions Target group Chapter of these operating instructions Project de...

Page 7: ...situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips and recommendations Instructions to action b The arrow denotes instructions to actio...

Page 8: ...ieces thrown from application nor from emitted radiation Transparent objects are not detected Among others the multiple light beam safety device is not suitable for the following applications Outdoors...

Page 9: ...fety aspects Operation and maintenance For operation and maintenance a person is considered competent when he she has the expertise and experience in the relevant field and is sufficiently familiar wi...

Page 10: ...the active unit with a parallel offset When one or more light beams are completely interrupted the protective device reports the interruption in the light path to the secure output signal switching d...

Page 11: ...3 2 Product characteristics 3 2 1 Device overview Figure 2 Overview of the active unit End cap with integrated indicator lamp available as an option on the active unit Active unit System plug Terminal...

Page 12: ...ranges Light guide deflection Figure 4 Overview of the passive unit for long ranges Prismatic deflection Connection piece 3 PRODUCT DESCRIPTION 12 O P E R A T I N G I N S T R U C T I O N S deTem4 A P...

Page 13: ...hine The reset pushbutton can be connected locally on the system or extension connection 3 2 5 External device monitoring EDM The multiple light beam safety device has integrated external device monit...

Page 14: ...ion diagnostic output status information Device information and device status e g name serial number type code status of OSSDs muting status or quality of alignment Configuration of the device e g whe...

Page 15: ...Hold the NFC capable mobile device near the marked NFC area on the lower end of the active unit to call up the diagnostic data Complementary information The diagnostic data can also be read out in th...

Page 16: ...r lock External device moni toring Application diagnostic output IO Link SP1 system plug suitable Table 4 Use of SP2 system plug SP2 system plug type code 2000 2200 2100 2300 Active unit Beam coding B...

Page 17: ...p with inte grated LED optional The integrated LED in the end cap of the active unit is responsible for the light behavior of the INFO LED Further topics Diagnostic LEDs page 88 3 2 11 1 Indication of...

Page 18: ...ent is insufficient If all 4 diagnostic LEDs light up the alignment is excellent 5 8 O Blue Display of the alignment quality of the beams remote from the system plug for a system with 4 beams If only...

Page 19: ...s Example If diagnostic LED 5 lights up yellow and diagnostic LED 3 flashes yellow the sensor gap monitoring was exceeded Further topics Diagnostic LEDs page 88 3 3 Example applications Figure 7 Acces...

Page 20: ...of the protective func tion Do not carry out any repairs on the device components 4 2 Operating entity of the machine DANGER Hazard due to lack of effectiveness of the protective device Persons and p...

Page 21: ...inters directed at the active unit b If this type of light radiation is present in the environment of the protective device take additional measures to ensure that the protective device does not becom...

Page 22: ...cs Technical data page 98 4 3 2 1 Calculating minimum distance from the hazardous point Important information DANGER Minimum distance from the hazardous point is too small The dangerous state of the m...

Page 23: ...T 290 ms 20 ms 310 ms 0 31 s S 1 600 mm s 0 31 s 850 mm 1 346 mm 4 3 3 Minimum distance from reflective surfaces Overview The light beams from the active unit may be deflected by reflective surfaces...

Page 24: ...outside the maximum scanning range that could cause a beam deflection Determining minimum distance to reflective surfaces 1 Determine the distance between active and passive units D in meters m 2 Read...

Page 25: ...ms and can influence each other This can disrupt the protective function of the systems This would mean that the operator is at risk Important information DANGER Hazard due to lack of effectiveness of...

Page 26: ...e free operation due to beam coding In the figure the beam coding of systems in close proximity to each other is different This means that the systems do not influence each other Complementary informa...

Page 27: ...not manual Muting must not depend on a single electrical signal Muting must be triggered by at least 2 signals wired independently of each other e g by muting sensors Muting must not depend entirely...

Page 28: ...g arms The muting arms can be moved vertically on the protective device components If the system plug SP1 is used the muting arms can be positioned 10 mm below the lowest light beam If the system plug...

Page 29: ...on Alternatively the input of a muting signal can be moved to the system connection Override is active The number of override statuses is limited to 5 Concurrence monitoring is configured A total muti...

Page 30: ...Exit monitoring checks that only material moves out of the hazardous area while per sons cannot enter the dangerous area Arrangement of the muting sensors The muting sensors must be arranged so that...

Page 31: ...ear longer than 0 5 s If the sensor gap monitoring muting sensor of 0 5 s has been exceeded muting ends after a muting hold time of 4 s Calculating minimum distance Calculating minimum distance withou...

Page 32: ...verride control switch or for the cause to be remedied e g for the belt to be cleared The status override required is only triggered by the system if the following 3 conditions are present An error oc...

Page 33: ...ined Muting is only ended if one of the muting sensors is clear for longer than 0 5 s The following applies to sensor gap monitoring muting sensor Sensor gap monitoring is always active Only one of th...

Page 34: ...longer engaged and the sensor gap monitoring of 0 5 s has been exceeded the muting hold time of 4 s begins ESPE protection is bypassed within this time period and material or a means of transport can...

Page 35: ...te of the machine is ended safely Depending on the safety concept the signal is analyzed by e g safety relays or a safety controller DANGER Hazard due to lack of effectiveness of the protective device...

Page 36: ...he corresponding protective device individually and directly to the same 0 V terminal strip In the event of a fault this is the only way to ensure that there can be no potential difference between the...

Page 37: ...ate measures e g shielding DANGER Hazard due to lack of effectiveness of the protective device In the case of non compliance it is possible that the dangerous state of the machine may not be stopped o...

Page 38: ...not re enabled until the operator presses the reset pushbutton located outside the hazardous area The machine can then be restarted Depending on applicable national regulations a restart interlock mus...

Page 39: ...al external device monitoring The external switching elements external device monitoring EDM must be inspected in line with the regulations which apply at the place of installation or the required rel...

Page 40: ...n diagnostic output signals a certain sta tus of the protective device e g if the reset pushbutton must be engaged or if there is a weak signal at the active unit For a signal of the protective device...

Page 41: ...tor can be found in the IO Link connector mounting instructions You can find additional information on IO Link in the IODD and the SDD for SOPAS ET Further topics Accessories page 107 4 4 6 Muting Ove...

Page 42: ...th is only possible with a single channel control and taking the risk analysis into account 2 SELV PELV safety extra low voltage Task Connection of a multiple light beam safety device deTem4 A P to a...

Page 43: ...control z path is only possible with a single channel control and taking the risk analysis into account 2 SELV PELV safety extra low voltage Task Connection of a multiple light beam safety device deT...

Page 44: ...2 SELV PELV safety extra low voltage Task Connection of a multiple light beam safety device deTem4 A P to a RLY3 OSSD1 safety relay Operating mode with restart interlock external device monitoring EDM...

Page 45: ...V PELV safety extra low voltage Task Connection of a multiple light beam safety device deTem4 A P with an SP2 system plug to a RLY3 OSSD2 safety relay Muting with 2 photoelectric retro reflective sen...

Page 46: ...he check be carried out according to a check list see Checklist for initial commissioning and commissioning page 115 Do the machine operators know the function of the protective device Have the machin...

Page 47: ...hts up green during the test b If the INFO LED lights up green during the test even if only briefly work must stop at the machine b In this case the mounting and electrical installation of the multipl...

Page 48: ...ications been made to the surroundings of the machine Have the protective device or its parts been dismantled Is it possible to enter the hazardous area without being detected Is the protective device...

Page 49: ...ration and shock specifica tions exceed the values and test conditions specified in the data sheet DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to...

Page 50: ...device and cause damage b Fitting the system plug b Prevent the entry of dirt dust and moisture NOTICE The IP65 and IP67 enclosure ratings only apply if the protective cover for the DIP switches whic...

Page 51: ...d in time in case of non observance b Take account of the minimum distances calculated for the machine see Mini mum distance from the hazardous point page 21 see Minimum distance from reflective surfa...

Page 52: ...ht 90 90 With passive unit for long ranges Mount the passive unit offset from the active unit Consider the distance A 71 8 mm see Dimensional drawings page 102 90 90 A b Position the brackets near the...

Page 53: ...he bracket while lower torques are not secure enough to prevent the multiple light beam safety device from moving 2 5 Nm 3 Nm 5 Nm 6 Nm b Make sure that the active and passive units are aligned correc...

Page 54: ...ting the screw length observe the wall thickness and the depth of the countersunk screw of the QuickFix bracket see figure 50 page 108 NOTE The QuickFix bracket has a cable guide Depending on the inst...

Page 55: ...bracket Overview In the FlexFix bracket the active and passive units can be rotated 15 2 around their longitudinal axis The active and passive units are each mounted using 2 FlexFix brackets As a rule...

Page 56: ...me Mounting method Table 12 Lateral and rear mounting with the FlexFix bracket mounting method Description On the side 1 With the M5 screw through the FlexFix bracket on the machine or profile frame A...

Page 57: ...ght beam safety device can only be screwed in when both FlexFix brack ets are in alignment Recommendation 1 Only hand tighten the screws on the FlexFix brackets at first 2 Align the two FlexFix bracke...

Page 58: ...the active and passive units each in the center of the device col umn use alignment plates between the FlexFix brackets and the device column Only active and passive units without muting arms can be m...

Page 59: ...he outer mounting grooves of the device column Suitable muting arms can be found in the accessories for the device column at www sick com Further topics Alignment of the active and passive units page...

Page 60: ...h signals sepa rately DANGER Hazard due to lack of effectiveness of the protective device The dangerous state may not be stopped in the event of non compliance b Prevent the formation of a potential d...

Page 61: ...itch if controlled with negative voltage e g electro mechanical contactor without reverse polarity protection diode you must connect the 0 V con nections of these loads and those of the corresponding...

Page 62: ...nnector 8 pin Pin Wire color 1 Active unit 1 White In3 RES reset pushbutton input 2 Brown 24 V DC voltage supply input 3 Green MFP3 ADO application diagnostic output 4 Yellow In4 EDM external device m...

Page 63: ...set pushbutton input 5 Gray MFP2 ADO application diagnostic output IO Link 1 Applies to the connecting cables recommended as accessories 2 Only connect the devices provided that are specified as acces...

Page 64: ...ther topics Integration in the electrical control system page 35 6 ELECTRICAL INSTALLATION 64 O P E R A T I N G I N S T R U C T I O N S deTem4 A P 8024782 2019 11 19 SICK Subject to change without not...

Page 65: ...safety device OFF uncoded code 1 code 2 ref conf ON 1 O N 2 Figure 38 SP1 system plug with 2 DIP switches OFF uncoded code 1 code 2 ref conf ON 1 2 3 4 O F F 1 2 3 4 O F F 1 2 3 4 O F F 1 O N 2 A B C...

Page 66: ...an SP1 system plug and then an SP2 system plug is con nected the device retains the settings and continues to operate as with the previous system plug Further topics System plug page 15 Configuring t...

Page 67: ...yellow and green 5 Set DIP switches 1 and 2 row D to Off 6 Switch on the voltage supply The INFO LED and the integrated indicator lamp optional on the active unit flash green The OSSD LED on the activ...

Page 68: ...ches The DIP switches are located on the inside of the system plug 1 O N 2 OFF uncoded code 1 code 2 ref conf ON 1 O N 2 D Figure 41 Configuring beam coding Table 22 DIP switches and beam coding DIP s...

Page 69: ...ng or exit monitoring can be configured and the protective effect of the multiple light beam safety device can be temporarily bypassed A muting signal can be moved from the extension connection to the...

Page 70: ...the parity page 70 7 6 Checking the parity The parity must be checked after setting the DIP switches The parity specifies whether the sum of the DIP switches set to On is even or uneven Parity is onl...

Page 71: ...the reset pushbutton is pressed for more than 3 s start with step 1 again The device is in configuration mode the INFO LED flashes green Diagnostic LED 4 flashes white and signals that the restart in...

Page 72: ...necessary to configure the restart interlock press the reset pushbutton for between 1 and 3 s then release it If diagnostic LED 4 flashes white the restart interlock has been configured 5 Disconnect t...

Page 73: ...no other output signal is configured on the respective application diag nostic output Weak signal If the active unit of the ESPE is receiving a weak signal from the passive unit e g because the activ...

Page 74: ...erfectly functioning protective device DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance...

Page 75: ...Ds and the INFO LED or the optional indicator lamp After initialization the blue diagnostic LEDs indicate the alignment quality In a system with 2 beams the alignment quality is indicated via the diag...

Page 76: ...so that as many diagnostic LEDs as possible light up on the active unit 6 If necessary align the passive unit more precisely with the active unit so that as many diagnostic LEDs as possible light up o...

Page 77: ...as been used to mount each active and passive unit Alignment with the FlexFix bracket or with the replacement bracket The FlexFix bracket or replacement bracket offer you the following adjustment opti...

Page 78: ...is still insufficient for stable availability 1 O Blue O Blue O Blue o o o o o Alignment is good stable availability 1 2 O Blue O Blue O Blue O Blue o o o o Alignment is very good 1 o LED off LED flas...

Page 79: ...stable availability 1 2 O Blue O Blue O Blue O Blue The alignment of the two light beams remote from the system plug is very good 1 o LED off LED flashes O LED illuminates Empty cells mean that the L...

Page 80: ...work alignment work fault diagnoses and any changes to the inte gration of the protective device in the machine must only be carried out by quali fied personnel b The effectiveness of the protective...

Page 81: ...d to ensure that the hazardous area is monitored by the protective device and that unprotected access to the hazardous area is prevented b Carry out the checks according to the instructions from the m...

Page 82: ...is activated O Red Green Green The device is in configuration mode follow ing a change to the configuration When a function is configured the corre sponding diagnostic LED flashes O Green O Green O G...

Page 83: ...he light path is interrupted The sensor gap monitoring has been exceeded Override required O Red Red yellow o Yel low Yel low o O Yellow o o o Red yellow The light path is interrupted At least one mut...

Page 84: ...her topics Indication of the alignment quality page 78 Diagnostic LEDs page 88 9 OPERATION 84 O P E R A T I N G I N S T R U C T I O N S deTem4 A P 8024782 2019 11 19 SICK Subject to change without not...

Page 85: ...s of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b Regularly check the degree of contamination on all components based on the ap...

Page 86: ...t number 4003353 Approach 1 Remove dust from the front screen using a soft clean brush 2 Then wipe the front screen with a clean damp cloth 3 Check the alignment of the active and passive units 4 Chec...

Page 87: ...ts of the body to be protected may not be recognized in case of non observance b Immediately shut the machine down if the behavior of the machine cannot be clearly identified b Immediately put the mac...

Page 88: ...ion on troubleshooting can be found at the responsible SICK sub sidiary 11 3 Diagnostic LEDs 11 TROUBLESHOOTING 88 O P E R A T I N G I N S T R U C T I O N S deTem4 A P 8024782 2019 11 19 SICK Subject...

Page 89: ...hite 3 s External device monitoring EDM is configured O White 3 s Restart interlock is configured O White 3 s Muting is configured O Red Yellow green o o o o o o o o Yellow green Reset of the configur...

Page 90: ...is clear INFO LED flashing yellow or lit up green the alignment quality display switches off after a certain period of time 11 TROUBLESHOOTING 90 O P E R A T I N G I N S T R U C T I O N S deTem4 A P...

Page 91: ...te Muting is configured O Red Yellow green o o o o o o o o Yellow green Reset of the configuration to factory set tings is activated O Red Green Green The device is in configuration mode follow ing a...

Page 92: ...muting hold time was exceeded during exit monitoring One muting sensor is still engaged Override required O Red Red yellow o o Yel low o O Yellow o o o Red yellow The light path is interrupted The sen...

Page 93: ...t is poor for longer than 3 seconds the active unit shows the alignment quality again Further topics Indication of the alignment quality page 78 TROUBLESHOOTING 11 8024782 2019 11 19 SICK O P E R A T...

Page 94: ...the power supply unit see Technical data page 98 b Switch the voltage supply off and back on again b If the fault continues to persist replace the active unit see Order ing information page 105 O Red...

Page 95: ...ired correctly see Integration in the electrical con trol system page 35 b Make sure that the IO link inter face was wired correctly b Switch the voltage supply off and back on again b If the fault co...

Page 96: ...n Green The device is in configu ration mode following a change to the configura tion Additional information see Configu ration mode page 67 O Red Red Red Red Red Red o o o o Red A problem occurred wh...

Page 97: ...in accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request DECOMMISSIONING 12 8024782 2019 11 19 SICK O P E R A...

Page 98: ...IEC 61140 Enclosure rating 6 IP 65 IEC 60529 IP 67 IEC 60529 Supply voltage 7 8 9 24 V DC 19 2 V DC 28 8 V DC Residual ripple 10 10 Power consumption 4 W Type Type 4 IEC 61496 1 Category Category 4 IS...

Page 99: ...t SICK subsidiary 12 The values apply for an installation height of up to 2 000 m above sea level Additional information can be found at your SICK subsidiary 13 Following a change to the configuration...

Page 100: ...me offset between switching of OSSD2 and OSSD1 1 ms Inputs Input voltage HIGH active 2 11 V 24 V 30 V Input current HIGH 6 mA 10 mA 20 mA Input voltage LOW deactivated 2 3 V 0 V 5 V Input current LOW...

Page 101: ...cified values to ensure that the protective device functions correctly par ticularly that a cross circuit between the outputs is safely detected Also observe IEC 60204 1 The specified values apply to...

Page 102: ...30 7 76 8 56 8 L2 30 7 56 8 29 5 56 8 41 L1 86 86 S 34 56 8 115 2 126 4 110 1 30 7 41 34 Figure 46 Dimensional drawing of active unit Table 39 Dimensions based on the number of beams active unit Numb...

Page 103: ...n dimension S in mm Length dimension L in mm 2 500 672 4 300 1072 Passive unit for long range S2 S2 S2 14 2 14 2 62 2 416 4 62 2 89 7 89 7 46 6 n33 6 43 7 S1 38 9 n33 6 n33 6 42 5 42 5 38 9 2 4 46 8 4...

Page 104: ...ge scanning ranges Number of beams Beam separation Length dimension L in mm Dimension S1 in mm Dimension S2 in mm 2 500 528 4 4 300 928 4 13 TECHNICAL DATA 104 O P E R A T I N G I N S T R U C T I O N...

Page 105: ...02636 Table 44 Ordering data of passive unit for short scanning range Number of beams Passive unit Type code Part number 2 PSN01 2501 1101921 4 PSN02 2301 1102144 Table 45 Ordering data of passive uni...

Page 106: ...stem connection M12 8 pin 2200 2093099 System connection M12 5 pin and extension connection M12 5 pin 2100 2093098 System connection M12 8 pin and extension connection M12 5 pin 2300 2093100 14 ORDERI...

Page 107: ...ng kit for replacement of swivel mount brackets 2019649 and 2019659 or side bracket 2019506 with the FlexFix bracket when using the wells provided BEF 1SHABS004 2100345 Replacement bracket kit with 4...

Page 108: ...Female connector straight 5 m cable flying leads YF2A15 050UB5XLEAX 2095618 Female connector straight 10 m cable flying leads YF2A15 100UB5XLEAX 2095619 Female connector straight 15 m cable flying lea...

Page 109: ...connector angled 2 m cable flying leads YG2A18 020UA5XLEAX 2095779 Female connector angled 5 m cable flying leads YG2A18 050UA5XLEAX 2095780 Female connector angled 10 m cable flying leads YG2A18 100...

Page 110: ...KM1 2070989 Connection cable M12 8 pin to M26 7 pin DSL 6130GM25034KM1 2081443 Connection cable M12 8 pin to M26 12 pin DSL 6129GM25034KM1 2081442 Table 55 Ordering information for the connector Part...

Page 111: ...0 2045646 15 6 Cleaning agent Table 61 Cleaning agent ordering information Part Part number Anti static plastic cleaner 5600006 Lens cloth 4003353 15 7 Test rods Table 62 Ordering information test rod...

Page 112: ...SE27 3F2631 1027792 WSE280 2P2431 6044745 WSE16P 1H162100A00 1088331 Photoelectric proximity sensor WT24 2B210 1016931 WTE280 2P1131 6044726 Table 65 Ordering data of muting arms Part Part number Muti...

Page 113: ...l specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and t...

Page 114: ...B T 2423 10 IEC 60068 2 27 GB T 2423 5 IEC 60204 1 GB 5226 1 IEC 60529 GB T 4208 IEC 60825 1 GB 7247 1 IEC 61131 2 GB T 15969 2 IEC 61140 GB T 17045 IEC 61496 1 GB T 19436 1 IEC 61496 2 GB T 19436 2 I...

Page 115: ...Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching below above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the...

Page 116: ...OSSD1 safety relay 43 26 Connection diagram IO Link RLY3 OSSD1 safety relay with SP1 system plug 44 27 Connection diagram Muting RLY3 OSSD2 safety relay with SP2 system plug 45 28 Fitting the system...

Page 117: ...system with 4 beams 79 27 LEDs on the active unit during normal operation 82 28 Displays on the active unit when switching on 89 29 LEDs on the active unit during normal operation 91 30 Fault display...

Page 118: ...n for reset pushbutton 110 58 Ordering information for power supply 110 59 Alignment aid ordering information 111 60 Ordering information for device columns 111 61 Cleaning agent ordering information...

Page 119: ...LIST OF TABLES 18 8024782 2019 11 19 SICK O P E R A T I N G I N S T R U C T I O N S deTem4 A P 119 Subject to change without notice...

Page 120: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree...

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