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O P E R A T I N G   I N S T R U C T I O N S

AS30 Prime - Extended Field of View

Array sensor

Summary of Contents for AS30 Prime Edge

Page 1: ...O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View Array sensor ...

Page 2: ...in the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2006 42 EC NO SAFETY 1 2 O P E R A T I N...

Page 3: ...cope of delivery 12 4 2 Installation requirements 12 4 3 Mounting the device 12 5 Electrical installation 14 5 1 Notes on electrical installation 14 5 2 Note on the swivel connector 15 5 3 Pin assignment of the connections 15 5 4 Connecting the supply voltage 15 5 5 Wiring the interfaces 16 6 Commissioning 17 7 Operation 18 7 1 Control elements 18 7 2 Settings via SOPAS 18 8 Troubleshooting 29 8 1...

Page 4: ...al data 33 11 2 Dimensional drawing 34 12 Accessories 35 13 Annex 36 13 1 EU declaration of conformity 36 13 2 Certification according to UL60947 5 2 36 13 3 Licenses 36 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 8026955 2022 02 16 SICK Subject to change without notice ...

Page 5: ...egrated For information about this refer to the operating instructions of the specific machine 1 2 Scope These operating instructions serve to incorporate the device into a customer system Step by step instructions are given for all required actions These instructions apply to all listed device variants of the product Available device variants are listed on the online product page www sick com AS3...

Page 6: ...ata and dimensional drawings EU declaration of conformity for the product family Dimensional drawings and 3D CAD dimension models in various electronic for mats These operating instructions available in English and German and in other lan guages if necessary Other publications related to the devices described here Publications dealing with accessories IO Link device description IODD driver file SD...

Page 7: ...s not exhaustive As a safety device to protect persons their hands or other body parts Underwater In explosion hazardous areas Outdoors without additional protection NOTICE Danger due to improper use Any improper use can result in dangerous situations Therefore observe the following information b The device should be used only in line with intended use specifications b All information in these ope...

Page 8: ...are required for various activities Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace Electrical installation device replacement Practical electrical training Knowledge of current electrical safety regulations Knowledge of the operation and control of the devices in their particular application Commissionin...

Page 9: ...ed Interfer ence with or modifications to the device on the part of the customer will invalidate any warranty claims against SICK AG SAFETY INFORMATION 2 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 9 8026955 2022 02 16 SICK Subject to change without notice ...

Page 10: ... Basic type AS array sensor 2 Type number 30 current generation 3 Application E edge W width P position M multi edge 4 Switching output B push pull 5 Type of light M white 6 Field of view 3 30 mm 4 45 mm 5 50 mm 8 165 mm 7 Distance 1 25 mm 3 100 mm 8 Connection 4 M12 5 pin Qa Q MF 9 Communication I IO Link 10 HMI 1 LED 3 buttons 2 TFT 3 buttons 3 Power Q LED 3 PRODUCT DESCRIPTION 10 O P E R A T I ...

Page 11: ...haracteristics Array sensors can be used in any application that requires the detection of one AS30 Prime Edge Mode two AS30 Prime Width Mode or multiple edges AS30 Prime Extended Field of View based on a significant difference in contrast With the AS30 Prime Extended Field of View up to 8 edges can be output In addition it is possible to define and monitor functions from individual edges e g dist...

Page 12: ...Protect the device from direct sunlight The device must only be mounted using the pairs of fixing holes provided for this purpose Shock and vibration resistant mounting 4 3 Mounting the device 1 Install the sensor via the fixing hole so that the light spot is positioned longitu dinally or transversely depending on the operating mode on the object to be detected Observe the sensing range variation ...

Page 13: ...nsor must be used in reflector mode 4 The AS30 Prime Extended Field of View has a supporting alignment mode that is accessed via SOPAS To do so position the supplied alignment aid in the field of view MOUNTING 4 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 13 8026955 2022 02 16 SICK Subject to change without notice ...

Page 14: ...n ends ensure that bare wire ends do not come into contact with each other risk of short circuit when supply voltage is switched on Wires must be appropriately insulated from each other Wire cross sections in the supply cable from the user s power system must be selected in accordance with the applicable standards The sensor must be protected with a fuse suitable for the cross circuit of the conne...

Page 15: ...can occur on the analog output in IO Link operation Simultaneous operation is not recommended 5 4 Connecting the supply voltage NOTICE Risk of damage to the device The device can become damaged if it is connected to a voltage supply that is already switched on Only connect the device when the supply cable is de energized The device must be connected to a power supply unit with the following proper...

Page 16: ...tal outputs is identical Push pull High VS 3 V Low 3 V In the case of a push pull sensor with PNP behavior the signal must be inverted in the control system in order to obtain the same result as a sensor with NPN switching behavior Multi Edge PWR Q PWR Q PWR Q Output 1 Edge 1 Output 2 Edge 2 Output 3 0 Output 1 Edge 1 Output 2 Edge 2 Output 3 Edge 3 Output 1 0 Output 2 0 Output 3 0 Q Push pull 100...

Page 17: ...ector side in each case are detected in the field of view Further settings such as operation mode sensitivity adjustments reading direction etc can be set via SOPAS ET COMMISSIONING 6 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 17 8026955 2022 02 16 SICK Subject to change without notice ...

Page 18: ... SOPAS configuration software is described The SOPAS ET software can be downloaded from the following link https www sick com de en sopas engineering tool p p367244 The driver for this product can be found at www sick com AS30 7 2 1 Setting up the sensor The sensor can be set up with the wizard The alignment of the sensor sensing distance mounting angle is optimized using the supplied alignment ai...

Page 19: ...n AS30 Prime Extended Field of View offers 2 reading directions The edge position values are output in the configured direction The analog output on pin 2 switches accordingly The options are From the male connector to the head side default From the head side to the male connector Defined by input pin Select this option to configure the reading direction via the input on pin 5 Pin 2 configuration ...

Page 20: ...ature or setting the Quality of Run alarm threshold Figure 4 General Device Settings Diagnostics tab 7 2 3 Enhanced Sensing The Enhanced Sensing menu has several functions 1 2 3 4 5 Figure 5 Enhanced Sensing 7 OPERATION 20 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 8026955 2022 02 16 SICK Subject to change without notice ...

Page 21: ...of the edges is output as present or lost in the process data If a function is selected in Edge loss output 1 2 it contains all edges that are used to calculate the function If one of the two selected edges functions is not completely present this is displayed under Edge loss Furthermore the output values can be smoothed by a defined value in ms Please note that only even cycle times are possible ...

Page 22: ...ection This ignores other edges and achieves a higher process stability With an Advanced teach in the edges to be taught in can also be selected from all detected edges 7 OPERATION 22 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 8026955 2022 02 16 SICK Subject to change without notice ...

Page 23: ... search field is placed around the edge position The width of the search field can be set here beforehand In the following only edges within the respective search fields are accepted After clicking Advanced teach in a separate dialog window opens The current edge image can be frozen with Teach in snapshot Up to 8 edges can now be defined for teach in The edges selected in each case are highlighted...

Page 24: ...negative Links are Width The width distance between two edges Center The center point between two edges Sum The sum of the two edge or function values Subtract Subtraction of the two edge or function values Smallest The smallest of the two edge or function values Biggest The largest of the two edge or function values 7 OPERATION 24 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Fiel...

Page 25: ...OPERATION 7 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 25 8026955 2022 02 16 SICK Subject to change without notice ...

Page 26: ...nalog output for a function value of 165 mm 5 The switching points are configured in the Qint area Up to 4 internal switching events Qint can be configured in this tab You can choose between all 8 edges and the edge functions here The respective switching events can be defined as switching point single point mode switching window window mode or upper and lower switching threshold two point mode Th...

Page 27: ... example link two internal Qint switching events or an external input defined in the enhanced sensing area and link the resultant switching event with one of the two switching outputs of the sensor QL1 Pin 4 or QL2 configurable on Pin 5 Figure 6 Smart Task OPERATION 7 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 27 8026955 2022 02 16 SICK Subject to change without no...

Page 28: ...d and save or retransfer to the device the application configuration of the sensor as a Job Figure 7 Job Assurance 7 OPERATION 28 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 8026955 2022 02 16 SICK Subject to change without notice ...

Page 29: ...hooting during operation Display error situation Cause Measure No switching event any more Distance or angle to mate rial not consistent Sensor dirty Target has changed Clean sensor Readjust sensor Check parameter settings Perform teach process again Field of view does not corre spond to the actual value Sensing distance incorrect Reading direction incorrect Realign sensor An edge is detected even...

Page 30: ...e suitable cleaning agents Never use sharp objects for cleaning Cleaning the light emission window NOTICE Damage to the light emission window Reduced reading performance due to scratches or streaks on the light emission win dow b Clean the light emission window only when wet b Use a mild cleaning agent that does not contain powder additives Do not use aggressive cleaning agents such as acetone etc...

Page 31: ...at produced by the internal power loss is adequately dissipated the housing surface must be kept clean MAINTENANCE 9 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 31 8026955 2022 02 16 SICK Subject to change without notice ...

Page 32: ...ccumulators and electrical or electronic devices must not be disposed of in general waste The owner is obliged by law to return this devices at the end of their life to the respective public collection points This symbol on the product its package or in this document indicates that a product is subject to these regulations 10 2 Returning devices b Do not dispatch devices to the SICK Service depart...

Page 33: ...t Push pull Switching output voltage Push Pull HIGH VS 3 V LOW 3 V Analog output 4 mA 20 mA Analog output resolution 12 bit Output rate of analog output 2 ms Output current Imax 100 mA 3 Initialization time 0 48 s Connection type Male connector M12 5 pin 4 Protection class III Circuit protection UV connections reverse polarity protected Output Q short circuit protected and overcurrent pro tected E...

Page 34: ...outputs 4 Male connector In 2 A 11 2 Dimensional drawing AS30 Prime Extended Field of View 31 11 2 9 2 1 99 9 165 48 3 52 5 5 5 9 62 4 1 4 1 32 53 6 4 2 16 3 2 3 4 1 Optical axis 2 Field of view 165 mm 3 Fixing hole 4 1 mm 4 M12 device connection can be rotated by 180 11 TECHNICAL DATA 34 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 8026955 2022 02 16 SICK Subject to...

Page 35: ...cessories can be found on the online product page at b www sick com AS30 ACCESSORIES 12 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 35 8026955 2022 02 16 SICK Subject to change without notice ...

Page 36: ...holders using the following licenses among others the free licenses GNU General Public License GPL Version2 GPL Version3 and GNU Lesser General Public License LGPL the MIT license zLib license and the licenses derived from the BSD license This program is provided for general use but WITHOUT ANY WARRANTY OF ANY KIND This warranty disclaimer also extends to the implicit assurance of marketability or...

Page 37: ...ANNEX 13 O P E R A T I N G I N S T R U C T I O N S AS30 Prime Extended Field of View 37 8026955 2022 02 16 SICK Subject to change without notice ...

Page 38: ...3 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 ...

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