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5

Mounting

5.1

Mounting procedure

1.

Choose a mounting site bearing in mind the mounting instructions,

instructions", page 18

.

2.

Selecting and mounting the reflector,

see "Select and mount the reflector ",

.

3.

Mounting alignment bracket and distance sensor,

see "Mounting the alignment

bracket and distance sensor", page 25

4.

Establishing electrical connection,

see "Electrical installation", page 30

5.

Aligning distance sensor and reflector to one another

see "Aligning the distance

sensor and reflector with each other", page 27

5.2

Mounting instructions

•

Observe the technical data.

•

Protect the sensor from direct sunlight.

•

To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.

•

The mounting site has to be designed for the weight of the device.

•

Use a sensor with optional heater at low ambient temperatures such as in cold
storage.

•

Use a sensor with an optional cooler housing at higher temperatures.

•

Maintain a sufficient distance to other distance sensors,

see "Placement of multi‐

ple distance sensors", page 21

•

Maintain a sufficient distance to the data transmission photoelectric sensors,

"Arranging the distance sensor to the adjacent optical data transmission system",
page 23

.

5.3

Select and mount the reflector

NOTE

You can find suitable reflectors and suitable reflective tape at

www.sick.com/DX100

Reflector size

■

Select a reflector size that always allows the entire light spot to hit the reflector.

■

If the reflector is mounted to a vehicle and the distance sensor is secured in place
at a fixed location, you can calculate the minimum size of the reflector using the
distance-based light spot size,

see "Optics", page 86

■

If the distance sensor is installed onto a vehicle, a larger reflector is typically nec‐
essary for taking into account the rolling movements of the vehicle and therefore
of the laser.

NOTE

The reflector must always be at least 100 mm x 100 mm in size, even if the light
spot is smaller due to a shorter measuring distance.

Reflector tilt

b

To avoid direct surface reflections, mount the reflector with a tilt of approx.
+1° … +3° in one of the 2 axes (horizontal or vertical).

5

MOUNTING

18

O P E R A T I N G I N S T R U C T I O N S | DL100 Pro PROFIBUS DP

8014755/19H8/2021-10-15 | SICK

Subject to change without notice

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Summary of Contents for 8014755

Page 1: ...O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP Distance sensor ...

Page 2: ...ed for SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original doc...

Page 3: ...1 LEDs 14 3 4 2 Display 15 3 4 3 Operating pushbuttons 16 4 Transport and storage 17 4 1 Transport 17 4 2 Transport inspection 17 4 3 Storage 17 5 Mounting 18 5 1 Mounting procedure 18 5 2 Mounting instructions 18 5 3 Select and mount the reflector 18 5 4 Placement of multiple distance sensors 21 5 5 Arranging the distance sensor to the adjacent optical data transmis sion system 23 5 5 1 Arrangeme...

Page 4: ...e submenu 41 7 1 12 MF1 LsrOff submenu 42 7 1 13 MF1 Preset submenu 43 7 1 14 MF2 menu 44 7 1 15 Offset menu 44 7 1 16 SpecFu menu 45 7 1 17 Performing a reset 46 8 Ethernet interface 48 8 1 Features 48 8 2 IP network configuration 48 9 SOPAS ET configuration software 49 9 1 Purpose 49 9 2 Connection of device to computer and establishment of connection 49 9 3 Logging into the device 49 9 4 Firmwa...

Page 5: ... Module 27 Setup Free Speed Resolution 76 10 3 16 Module 30 Serial No i8b 77 10 3 17 Module 31 Product Code i9w 77 10 3 18 Module 32 Version HW i8b 77 10 3 19 Module 33 Version FPGA i10w 78 10 3 20 Module 34 Version uC i10w 78 10 3 21 Module 35 Version uC2 i10w 79 10 4 Preset moving to initialization position 79 11 Maintenance 81 11 1 Cleaning 81 11 2 Maintenance plan 81 12 Troubleshooting 82 12 1...

Page 6: ...nsional drawing 89 14 Accessories 90 14 1 Mounting systems 90 14 2 Cooler housing 91 15 Annex 92 15 1 Menu structure 92 15 2 Declarations of conformity and certificates 95 CONTENTS 6 O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 8014755 19H8 2021 10 15 SICK Subject to change without notice ...

Page 7: ...perating the machine or system in which the device is integrated Information on this can be found in the operating instructions for the machine or system 1 2 Explanation of symbols Warnings and important information in this document are labeled with symbols Sig nal words introduce the instructions and indicate the extent of the hazard To avoid accidents damage and personal injury always comply wit...

Page 8: ... depending on the product such as Model specific online data sheets for device types containing technical data dimensional drawing and specification diagrams Declarations of conformity and certificates of the product family Dimensional drawings and 3D CAD dimension models of the device types in various electronic formats Other publications related to the devices described here Publications dealing...

Page 9: ...e used only in accordance with its intended use All information in these operating instructions must be strictly observed Shut down the product immediately in case of damage 2 3 Cybersecurity To protect against cybersecurity threats it is necessary to continuously monitor and maintain a comprehensive and holistic cybersecurity concept A suitable concept com prises organizational technical procedur...

Page 10: ...ork on electrical systems and to detect and avoid any potential dangers independently The electrician must comply with the provisions of the locally applicable work safety regulation The following qualifications are required for various activities Table 1 Activities and technical requirements Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current ...

Page 11: ...ns The power supply must be disconnected when attaching and detaching electrical connections The product must only be connected to a voltage supply as set out in the require ments in the operating instructions National and regional regulations must be complied with Safety requirements relating to work on electrical systems must be complied with WARNING Risk of injury and damage caused by potential...

Page 12: ... document Laser Notice No 50 dated June 24 2007 2 Laser radiation Never look into the light beam Class 2 Laser Product EN IEC 60825 1 2014 3 Laser output aperture 2 9 UL conformity NFPA79 applications only Adapters including field wiring cables are available For more information visit b www sick com DX100 CAUTION Hazardous radiation Caution Use of controls or adjustments or performance of procedur...

Page 13: ...uation unit The laser emits a light beam which is reflected back to the receiving optics by the reflector The integrated evaluation unit determines the distance between the sensor and the reflector using phase correlated time of flight measurement For the measurement either the reflector or the device can move in a linear fashion along the laser beam The measured distance is transmitted via the da...

Page 14: ... number 9 Manufacturer place of manufacture ß Serial number year and month of manufacture 3 4 Display and control elements 2 1 3 Esc Set Eth PWR MF1 MF2 LNK BF Profibus STA Figure 4 Display and control elements 1 LEDs 2 Display 3 Pushbuttons 3 4 1 LEDs The status of the device and the status of all interfaces is displayed by LEDs in accordance with the following table 3 FUNCTION AND USE 14 O P E R...

Page 15: ...IBUS interface has been activated Connection to the mas ter PLC not yet estab lished see General faults warnings and errors page 82 Off Green PROFIBUS connection OK data transfer active Red Off Bus error see General faults warnings and errors page 82 3 4 2 Display The device has a display which provides a range of information You can also call up and set parameters using the display Symbols for op...

Page 16: ...values are negative In the measured value display operating mode the sign and the highest decimal place are cut off and replaced by a when the value 99 999 is undercut 3 4 3 Operating pushbuttons The device can be operated using the following 4 pushbuttons Table 4 Pushbuttons Button Description Scroll through process values or main menu Reduce value Scroll through process values or main menu Incre...

Page 17: ...sit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport compa ny s delivery note File a complaint NOTE Complaints regarding defects should be filed as soon as these are detected Damage claims are only valid before the applicable complaint deadlines 4 3 Storage Store the d...

Page 18: ...ors page 21 Maintain a sufficient distance to the data transmission photoelectric sensors see Arranging the distance sensor to the adjacent optical data transmission system page 23 5 3 Select and mount the reflector NOTE You can find suitable reflectors and suitable reflective tape at www sick com DX100 Reflector size Select a reflector size that always allows the entire light spot to hit the refl...

Page 19: ...om shiny surfaces into the free space Shiny surfaces include for example storage profiles pallets with stretch film poles or rails If the sensor is mounted in the driving axis of an automated storage and retrieval system tilt the reflector toward the ceiling away from the rail see figure 6 page 20 If the sensor is mounted in the stroke axis of an automated storage and retrieval system tilt the ref...

Page 20: ...al driving axis 1 Device 2 Shiny surface suchas a shelving section stretch wrap 3 Reflector 4 Tilt of approx 1 to 3 5 Shiny surface suchas a rail 5 MOUNTING 20 O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 8014755 19H8 2021 10 15 SICK Subject to change without notice ...

Page 21: ...le distance sensors To mount several distance sensors side by side you will need to maintain a minimum distance when mounting The minimum distance a of the optical axis depends on the maximum travel distance smax This applies to mounting with light beams in both the same and opposite directions MOUNTING 5 8014755 19H8 2021 10 15 SICK O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP ...

Page 22: ... smax Maximum travel distance Light beams in opposite directions a 1 2 1 2 s max Figure 9 Placement of two distance sensors light beams in opposite directions 1 Distance sensor 2 Reflector a Minimum distance smax Maximum travel distance 5 MOUNTING 22 O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 8014755 19H8 2021 10 15 SICK Subject to change without notice ...

Page 23: ... 45 5 5 Arranging the distance sensor to the adjacent optical data transmission system 5 5 1 Arrangement of ISD400 7xxx Dx100 2xxAxxxx For arrangement and the travel distance from the DL100 2xxAxxxx distance sensor or the DL100 2xxBxxxx up to serial number 1925xxxx without integrated spectral to the ISD400 7xxx data transmission system the following applies a 1 2 4 3 S e t E s c s max a smax x 0 0...

Page 24: ...nsor Dx100 2xxBxxxx to data transmission system ISD400 7xxx 1 Dx100 2xxBxxxx distance sensor 2 Reflector 3 ISD400 7xx2 infrared 4 ISD400 7xx1 red 5 5 2 Assignment to ISD300 ISD400 1xxx or ISD400 6xxx A minimum distance of at least 100 mm must always be maintained when mounting a data transmission system of the ISD300 ISD400 1xxx and ISD400 6xxx product family The maximum measurement distance and v...

Page 25: ...he alignment bracket is suitable for mounting on horizontal and vertical surfaces If the device is used for vertical measurements e g in the stroke axis of an automated storage and retrieval system you can mount the alignment bracket horizontally or use the optional deflector mirror NOTE The operation must be accessible 1 Mount the alignment bracket using the four slotted holes with the supplied s...

Page 26: ...nsor into the alignment bracket Set Esc 4 3 2 4 Distance sensor 4 Secure the distance sensor using the star grip screw 5 Secure the star grip screw in place using a knurled nut Set Esc 5 4 5 Knurled nut 5 MOUNTING 26 O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 8014755 19H8 2021 10 15 SICK Subject to change without notice ...

Page 27: ...ation must not exceed certain values see Received signal level page 28 NOTE Do not change the factory setting of the adjustment screws by more than 3 mm This results in a spring travel of 41 5 3 mm This results in a maximum adjustment angle of 2 in the X and 3 5 in the Y direction Alignment in the X direction Set Esc 1 X Figure 13 Align the distance sensor in the X direction 1 M5 hex socket adjust...

Page 28: ...n the Maximum signal attenuation column check the condition of the measuring distance and the adjoining optical faces The distance sensor issues a level warning if the signal attenuation value reaches the critical value of approximately 96 dB If the signal attenuation value then continues to rise a level and plausibility error is output along with the measured value 0 Table 5 Attenuation values Di...

Page 29: ...aximum signal attenuation 3 Signal damping in dB 4 Distance in m MOUNTING 5 8014755 19H8 2021 10 15 SICK O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 29 Subject to change without notice ...

Page 30: ...nical data is achieved only with screwed plug connectors or protective caps Insulate the ends of unused wires of the connecting cables to avoid short circuits Shielding requirements To ensure a fault free data transmission an effective and comprehensive shielding solution must be implemented Apply a cable shield at each end i e in the control cabinet and at the device The cable shield of the pre a...

Page 31: ...ssed at right angles see figure 16 b Route the cables in groups 1 2 and 3 4 in different cable channels or use metallic separators see figure 17 and see figure 18 This applies partic ularly if cables of devices with a high level of radiated emission such as frequency converters are laid parallel to device cables 1 2 4 3 1 2 4 3 90 90 Figure 16 Cross cables at right angles 1 2 3 4 Figure 17 Ideal l...

Page 32: ...onnection diagram 1 2 3 4 1 2 3 4 Figure 20 Position of the electrical connections 1 Supply voltage male connector M12 4 pin A coded 2 Ethernet female connector M12 4 pin D coded 3 PROFIBUS OUT female connector M12 5 pin B coded 4 PROFIBUS IN male connector M12 5 pin B coded 6 4 Connection diagrams 6 4 1 MF1 MF2 supply voltage connection diagram L MF2 M MF1 1 2 4 wht blu brn blk 3 1 4 3 2 Figure 2...

Page 33: ...act Marking Description 1 Tx Send data signal 2 Rx Receive data signal 3 Tx Send data signal 4 Rx Receive data signal 6 4 3 PROFIBUS IN connection diagram nc A nc nc B 1 2 4 grn red 3 5 1 1 1 1 not connected 1 4 3 5 2 Table 7 PROFIBUS IN connection male connector M12 5 pin B coded Contact Signs Wire color Description 1 nc 2 A Green Data signal 3 nc 4 B red Data signal 5 nc ELECTRICAL INSTALLATION ...

Page 34: ...E PROFIBUS terminators are available as accessories www sick com DX100 The bus is terminated by an active terminator at the beginning and end of each PROFI BUS segment The two terminators always have to be supplied with 5V bus voltage via the respective devices to ensure fault free operation The external terminator is connected directly to the PROFIBUS OUT connection see PROFIBUS OUT connection di...

Page 35: ...on is pressed for longer than 90 seconds Depending on the changed parameter the device restarts when switching to the measured value display which causes a brief interruption in fieldbus communication 7 1 Parameter description 7 1 1 Main menu The distance value is shown in the display by default With the pushbutton you can switch from the distance value display to the bar graph level display and o...

Page 36: ...ly show a total of 6 characters this information is automatically displayed as running text 7 1 3 HwVers menu The HwVers menu displays all information relating to the hardware Table 11 HwVers menu Parameter Description HwVers Display of the version number hardware update number During initial delivery this corresponds to the serial number and can change due to a hardware update during repair 7 1 4...

Page 37: ...he resolution in mm s for the speed output value via the digital data interface The output value corresponds to the measured value mm s div ided by the selected resolution The parameter does not have any influence on the measured value shown on the display Prerequisite The parameter is only displayed if the Yes option is selected for the more parameter Options 0 1 mm s 1 0 mm s 10 0 mm s 100 0 mm ...

Page 38: ...ware Disable MF1 and MF2 are deactivated in the hardware and are therefore hidden in the menu Factory setting Enable 7 1 8 MF1 menu You can parameterize multifunctional input output MF1 using this menu Requirement for display more menu Yes option Menu MFx On Enable option Table 16 MF1 menu Parameter Description ActSta Select the active level or signal edge of the MF1 Options ActLow LOW level outpu...

Page 39: ...yed depending on the function selected for the Functn parameter See the relevant table for the parameter description Count Counts the switching events of the MF1 You can reset the counter by switching the device off and on again 7 1 9 MF1 Dist submenu In this submenu you can configure the MF1 as a distance switch output Requirement for display more menu Yes option Menu MFx On Enable option Functn ...

Page 40: ...maller than 99999 the highest decimal place is truncated in the display inactive active Limit Hyst Dist Figure 22 Representation of the Dist function Limit Distance based switching threshold Hyst Hysteresis of switching threshold Dist Measured distance Hyst Sets hysteresis for the switching threshold Options 1 300 000 mm Factory setting 10 mm 7 1 10 MF1 Speed submenu In this submenu you can parame...

Page 41: ... Srvice submenu In this submenu you can parameterize the MF1 as a switching output for pending faults The switching output is activated as soon as at least one of the selected parameters has reached the warning limit The switching output remains active if the error limit is reached due to continued overshoot For more information on faults see Troubleshoot ing page 82 For devices with integrated he...

Page 42: ...n of the light beam optical interference or electrical interference Options On Off Factory setting On NotRdy Activates MF1 if the device is not ready for operation Possible causes could be hardware errors optical or electrical interference or a deactivated laser diode This warning message is also issued during initialization Options On Off Factory setting On Heat Activates MF1 if the interior devi...

Page 43: ...low speeds The maximum activation number is typically around 10 000 cycles The offset value calculated when activating the preset is permanently saved in the device Requirement for display more menu Yes option Menu MFx On Enable option Functn parameter Preset option Table 20 MF1 Preset submenu Parameter Description sPrset Assign reference value When activating the MF1 the reference value is adopte...

Page 44: ...d as a service output Factory setting Srvice Count Counts the switching events of the MF2 You can reset the counter by switching the device off and on again MF2 Dist submenu This submenu corresponds to the Dist submenu in the MF1 menu see MF1 Dist submenu page 39 MF2 Speed submenu This submenu corresponds to the Speed submenu in the MF1 menu see MF1 Speed submenu page 40 MF2 Srvice submenu This su...

Page 45: ...red value noise as well as the dynamic behavior of the distance measured value and the speed measured value derived from this A slower filter setting reduces measured value noise but can lead to distance value overshoots if the distance changes rapidly Options Medium Slow Fast Factory setting Medium AvgSpd Select filter depth for the speed measured values moving average filter The filter is downst...

Page 46: ...the tempera ture set at the factory can reduce the formation of condensation in some cases Options 10 40 C Factory setting 10 C FrqSet NOTE Only for DL100 xxxBxxxx variants with frequency changeover You can set laser transmission frequencies in this menu If the minimum distance between the optical axes cannot be maintained when mounting several distance sensors mutual interference is prevented by ...

Page 47: ...s The OK reset confirmation appears 4 Press the pushbutton several times to get back to the measured value display operating mode OPERATION 7 8014755 19H8 2021 10 15 SICK O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 47 Subject to change without notice ...

Page 48: ...figuration During delivery or after a reset to factory settings the following IP network configuration is set on the device Dynamic IP address assignment via DHCP switched off Static IP address assignment switched on IP address 192 168 100 236 IP network mask 255 255 255 0 Default gateway 0 0 0 0 You can change the IP network configuration via the SOPAS ET configuration software NOTE If address as...

Page 49: ...ch to be able to communicate with the device via SOPAS ET Adjustments can either be done via the IP network configuration on the device while the connection to SOPAS ET is being established or via the network configuration in the system control of the computer LAN connection Administrator rights are needed to change the system control 1 Connect computer to the Ethernet interface of the device or a...

Page 50: ...d for the update or onto a portable storage medium 2 Log into the device 3 Use the button three dots in the device window to start the update process SOPAS ET shows the firmware version of the individual components 4 Select storage location of the service pack Check whether the type code in the file name of the service pack e g DL100 2xxxxx10 matches the type code on the type label of the device 5...

Page 51: ...e and update the device in the current SOPAS project 8 Update device driver via upload from the device SOPAS ET CONFIGURATION SOFTWARE 9 8014755 19H8 2021 10 15 SICK O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 51 Subject to change without notice ...

Page 52: ...nd update of the device in the SOPAS project are complete 9 SOPAS ET CONFIGURATION SOFTWARE 52 O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 8014755 19H8 2021 10 15 SICK Subject to change without notice ...

Page 53: ...ng the device hardware and GSD modules for process and parameter data as well as parameteriz ing the device e g selecting the resolution of the distance value output measuring direction After downloading the project planning details to the controller all device parameters are stored there When the device is replaced this makes it possible to transmit all device parameters from the controller to th...

Page 54: ... the device at the factory Use the SOPAS ET configuration software or do so directly on the device via the BusAdr see Profib menu page 36 menu Selecting GSD modules To receive measured values from the device at least one input module from the GSD file must be added to the project from the hardware catalog of the project planning tool e g the 1 Dist i2w module for transferring the distance value Fo...

Page 55: ...me Signature Table 27 Description of the naming scheme Component Description Designation The module names are read from left to right and specify the values without any gaps which are transported by the module A value further to the left is transmitted before a value further to the right in this case Input and output values count independ ently of each other Signature The signature specifies wheth...

Page 56: ... specified in the module descriptions see Module description page 59 in one of the following formats byte e g Rel Addr 0 byte 0 byte bit position within the entry e g Rel Addr 0 31 byte 0 bit 31 byte start bit position end bit position within an entry e g Rel Addr 0 0 0 29 byte 0 bit 0 29 10 2 2 Module overview measured values module overview Table 28 measured values module overview Module number ...

Page 57: ...tes Input and out put module Status Input 16 bit Control Laser Off Output 16 bit 13 5 bytes Input module Temperature C Input 1 byte Signal level dB Input 2 bytes Service hours 10 h Input 2 bytes PROFIBUS INTERFACE 10 8014755 19H8 2021 10 15 SICK O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 57 Subject to change without notice ...

Page 58: ...MF1 Service Plausib Warning Parameter off on MF1 Service Not Ready Parameter off on MF1 Service Heating Status Parameter off on Function MF2 Parameter see Module 20 Setup MFx page 69 MF2 Active State Parameter high low MF2 Distance Thresh old mm Parameter 300 000 300 000 MF2 Distance Hyste resis mm Parameter 1 300 000 MF2 Speed Threshold mm s Parameter 50 15000 MF2 Speed Mode Parameter MF2 Service...

Page 59: ...negative direc tion device information module overview Table 31 device information module overview Module number Total size Module type Contents Designation Type Size 30 8 bytes Input module Serial no Input 8 characters 31 9 words Input module Product Code Input 14 characters Reserved Input 4 bytes 32 8 bytes Input module HW version Input 8 characters 33 10 words Input module FPGA version Input 12...

Page 60: ...cted the associated value can be set in module 26 Free Distance Resolution Options 0 1 mm 0 125 mm 1 mm 10 mm 100 mm free Distance Resolution Factory setting 0 1 mm 10 3 2 Module 2 Distance i1w Type Input module 1 word consistent Description This module reads the current distance value Compared to module 1 this module consists only of a 16 bit number NOTE If the permitted range of values of 16 bit...

Page 61: ... module 26 Free Distance Resolution Options 0 1 mm 0 125 mm 1 mm 10 mm 100 mm free Distance Resolution Factory setting 0 1 mm 10 3 3 Module 3 Speed i2w Type Input module 2 words consistent Description This module reads the currently determined speed NOTE If there was no valid measured value due to a device fault a missing reflector or contamination then the value 0 is output for the speed and the ...

Page 62: ...odule 4 words consistent Description This module reads both the current distance value and the currently determined speed NOTE If there was no valid measured value due to a device fault a missing reflector or contamination then the value 0 is output for the distance and the corresponding bits are set in the status bytes Input values Rel Adr Description 0 Current distance in the selected resolution...

Page 63: ...1 mm s 10 3 5 Module 5 Distance i2w Preset Dyn o2w Type Input and output module 2 words consistent Description This module reads the current distance value When writing the module the reference value preset value defined in it is transferred to the device The time the reference value is applied in the device is determined by setting the most significant bit 0 1 edge change bit 31 The distance valu...

Page 64: ...tion at edge change 0 1 The distance value measured at this time is automatically provided with an offset and therefore adjusted to the reference value The following applies Offset reference value preset measured distance value If bit 30 is set bit 31 is ignored Type Bit 0 or 1 Module parameters Name Description Distance Resolution Select the resolution for the distance output value via the digita...

Page 65: ... the selected resolution taking into account the offset and measuring direction Type Signed 32 bit number in two s complement Module parameters Name Description Distance Resolution Select the resolution for the distance output value via the digital data interface The output value corresponds to the measured value mm divided by the selected resolution The parameter does not have any influence on th...

Page 66: ...nt the offset and measuring direction Type Signed 32 bit number in two s complement 12 Current speed in the selected resolution taking into account the direction of measurement Type Signed 32 bit number in two s complement Module parameters Name Description Distance Resolution Select the resolution for the distance output value via the digital data interface The output value corresponds to the mea...

Page 67: ...eshoot warnings or errors see General faults warnings and errors page 82 Input values Rel Adr Description 0 0 Bit 1 Plausibility warning Measured values are faulty Extrapolated measured values are output instead see table 23 page 45 ErrRej This may be caused by an internal error hardware errors obstruction of the light beam optical interference or electrical interference The likelihood of an error...

Page 68: ...itched off Type 1 bit 1 1 Bit 1 Device internal heating in operation Type 1 bit 1 2 Bit 1 Either a input level is active at MF1 of the output is active Type 1 bit 1 3 Bit 1 MF2 output is active Type 1 bit 1 4 1 6 Reserved Type 1 bit 1 7 Bit 0 Device ready for operation Bit 1 Device not ready for operation Possible causes could be hardware errors temperature errors optical or electrical interferenc...

Page 69: ...gnal level page 28 Type Signed 16 bit number in two s complement 3 Operating hours in units of 10 hours Type Signed 16 bit number in two s complement 10 3 10 Module 20 Setup MFx Type Configuration module no input and output data Description This module defines the behavior of the switchable MF1 input and output Table 32 Module parameters for Setup MFx Name Description MFx Activate or deactivate MF...

Page 70: ...ction activated via the input Factory setting Output Distance Threshold MF1 Active State Select active level or signal edge of MF1 Options low High Factory setting low MF1 Distance Thresh old mm Enter the distance threshold value Options 300 000 300 000 mm Factory setting 1 990 mm MF1 Distance Hyste resis mm Enter the distance threshold hysteresis see MF1 Dist submenu page 39 Options 1 300 000 mm ...

Page 71: ...utput for implausible measured values see table 23 page 45 ErrRej This may be caused by an internal error hardware errors obstruction of the light beam optical interference or electrical interference Options off on Factory setting on MF1 Service Not Ready The output switches when the device is not ready for operation Possible causes could be hardware errors optical or electrical interference or a ...

Page 72: ...tions low High Factory setting low MF2 Distance Thresh old mm Enter the distance threshold value Options 300 000 300 000 mm Factory setting 1 990 mm MF2 Distance Hyste resis mm Enter the distance threshold hysteresis Options 1 300 000 mm Factory setting 10 mm MF2 Speed Threshold mm s Enter speed threshold The switching hysteresis is fixed at 100 mm s Options 0 15 000 mm s Factory setting 5 000 mm ...

Page 73: ...s when the device is not ready for operation Possible causes could be hardware errors optical or electrical interference or a deactivated laser diode This warning message is also issued during initialization Options off on Factory setting on MF2 Service Heating Status The output switches if the internal device heater is in operation Options off on Factory setting on 10 3 11 Module 22 Setup Preset ...

Page 74: ...is tance value The offset is applied to all outputs and to what is shown on the distance display Triggering a preset overwrites the offset The following applies Offset Preset measured distance value Options 600 000 300 000 mm Factory setting 0 mm 10 3 13 Module 25 Setup Special Functions Type Configuration module no input and output data Description This module can be used to set the filter charac...

Page 75: ... for maximum error suppression If no measurement is possi ble due to an error e g brief light beam interruption measured value are extrapolated until no later than when the set error suppression time expires During this time a WrnPlb plausibility warning is output If no measurement is possible after expiration of the error suppression time measured value 0 plausibility error ErrPlb and possibly ot...

Page 76: ...esolution Type Configuration module no input and output data Description This module is used to define the resolution of the distance value when using free Distance Resolution NOTE The settings in this module affect modules 1 2 4 5 6 and 7 if free Distance Resolution has been selected in these modules Module parameters Name Description free Distance Resolu tion μm Determines the resolution of the ...

Page 77: ...n 0 Displays the serial number as a string in the format YYWWnnnn YY Year of manufacture WW Week of manufacture nn Sequential number Type 8 ASCII characters 10 3 17 Module 31 Product Code i9w Type Input module 18 bytes Description The product code of the device can be queried using this module Input values Rel Adr Description 0 Displays the product code as a string in the format DL100 XXXXXXXX Unu...

Page 78: ...n FPGA i10w Type Input module 10 words Description This module can be used for querying the FPGA firmware version number of the device NOTE If the value is not present in the device a zero byte 0x00 is transmitted for each character Input values Rel Adr Description 0 Displays the version number of the FPGA firmware as a string in the format V000 000 000 Type 12 ASCII characters 12 Reserved Type 8 ...

Page 79: ...mmunication pro cessor as a string in the format V000 000 000 Type 12 ASCII characters 12 Reserved Type 8 byte 10 4 Preset moving to initialization position The Preset function enables the measured distance value to be automatically adjusted to a reference value preset known to the system during commissioning maintenance or device replacement NOTE When activating the preset the output of measured ...

Page 80: ...initialization position Dynamic preset To perform a dynamic preset you need the 5 Distance i2w Preset Dyn o2w module 1 Send the desired initialization value to the device via bits 0 to 29 of the output values The unit of the preset value corresponds to the setting of the Distance Resolutionparameter 2 Drive the vehicle to the initialization position 3 Trigger the Preset function via bit 31 of the ...

Page 81: ...ventive maintenance tasks may be required for the device at regular intervals Table 35 Maintenance plan Maintenance work Interval To be carried out by Check device and connecting cables for damage at regular intervals Depends on ambient conditions and climate Specialist Clean housing and viewing window Depends on ambient conditions and climate Specialist Clean the reflector and check it for damage...

Page 82: ...Err is displayed in the main menu during fault free operation The PWR LED signals the device status NOTE Possible faults and corrective actions are described in the tables below for trouble shooting In the case of faults that cannot be rectified using the description below please contact the manufacturer See the back page for relevant contact details 12 2 Device status LED PWR Table 36 LED status ...

Page 83: ...mmended attenuation val ues see Received signal level page 28 Align the device and reflector with each other see Aligning the dis tance sensor and reflector with each other page 27 Clean the optical interfaces like the reflector and viewing window Check the reflective tape for dam age WrnTmp tempera ture warning The internal device tempera ture is outside the range of 10 C 75 C For the permissible...

Page 84: ... error limit see Received signal level page 28 Align the distance sensor and reflector with each other see Aligning the distance sensor and reflector with each other page 27 Clean the optical interfaces like the reflector and viewing window Check the reflective tape for dam age ErrTmp Temperature error The internal device tempera ture is outside the range of 15 C 80 C For the permissible ambient t...

Page 85: ...omer will invalid ate any warranty claims against SICK AG 12 8 Disposal CAUTION Risk of injury due to hot device surface The surface of the device can become hot during operation Before performing work on the device e g mounting cleaning disassembly switch off the device and allow it to cool down Ensure good dissipation of excess heat from the device to the surroundings If a device can no longer b...

Page 86: ...mbient temperature 13 2 Performance data Table 42 Performance data Measuring ranges DL100 21XXXXXX 0 15 m 100 m DL100 22XXXXXX 0 15 m 200 m DL100 23XXXXXX 0 15 m 300 m Measuring object On Diamond Grade reflective tape DG983 Measurement accuracy DL100 21XXXXXX 2 0 mm DL100 22XXXXXX 2 5 mm DL100 23XXXXXX 3 0 mm Repeatability 2 DL100 21XXXXXX 0 50 mm DL100 22XXXXXX 1 00 mm DL100 23XXXXXX 2 00 mm Meas...

Page 87: ...ull adjusta ble switching function HIGH UV 3 V LOW 2 V Circuit protection Short circuit protected Overload proof Maximum output current Max 100 mA Output load Capacitive 100 nF Inductive 20 mH 13 6 Interfaces Table 46 Interfaces Process data interface PROFIBUS DP V0 Ethernet Configuration Service interface SOPAS ET 13 7 Ambient data Table 47 Ambient data Protection class Suitable for operation in ...

Page 88: ...til activation of the laser diode is required for temperatures under 10 C typical duration at 20 C 20 min at 24 V 3 For operation below 20 C a supply voltage of at least 24 V is required A warm up phase up until activation of the laser diode is required for temperatures under 10 C typical duration at 40 C 35 min at 24 V 4 Maximum 95 humidity non condensing 13 8 Structural design Table 48 Structura...

Page 89: ...evice dimensions unit mm inch decimal separator period 1 Mounting thread M5 10 mm depth 2 Device zero point 3 Sender optical axis 4 Receiver optical axis 5 Hole for the star grip screw of the optional alignment bracket 6 Latch hook for alignment bracket 7 Electrical connection 8 Display and control elements TECHNICAL DATA 13 8014755 19H8 2021 10 15 SICK O P E R A T I N G I N S T R U C T I O N S DL...

Page 90: ... 14 5 0 57 27 5 1 08 48 1 89 48 1 89 8 0 31 Ø 5 4 0 21 Ø 5 4 0 21 Ø 5 4 0 21 Ø 5 4 0 21 75 72 2 98 7 75 0 31 71 2 80 69 4 2 73 Figure 25 Alignment bracket unit mm inch decimal separator period Table 49 Alignment bracket Description Alignment bracket including fastening accessories Type BEF AH DX100 Part number 2058653 Material Galvanized sheet steel 14 ACCESSORIES 90 O P E R A T I N G I N S T R U ...

Page 91: ...art number 2027721 Type TPCC Dx100 Part number 6048328 Material Plastic polyamide 6 Weight 7 5 kg Ambient temperature operation 40 75 C 80 C for max 1 h Ambient temperature stor age 40 50 C Supply voltage 24 30 V DC Current consumption 11 A at 24 V DC start up current max 15 A at 24 V DC Enclosure rating IP55 horizontal mounting IP54 vertical mounting ACCESSORIES 14 8014755 19H8 2021 10 15 SICK O ...

Page 92: ...y only Display as ticker Measurement value see D Functn Speed ActSta MF1 Choose option Srvice LsrOff Display only Count Preset Error Multifunction input MFx output Display only when more Yes 5 6 9 7 8 6 5 5 6 6 8 ß Process data SW HW versions Communication interface 1 2 4 3 ResDst Choose option 6 ResSpd Choose option 6 7 1 Process data 2 Software and hardware versions 3 Interface 4 Multifunctional...

Page 93: ...y displayed if MFxOn Enable 9 Adjust the value ß The menu displayed depends on the selected function Functn see D ANNEX 15 8014755 19H8 2021 10 15 SICK O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 93 Subject to change without notice ...

Page 94: ...on 6 Choose option 6 only variants á DL100 xxHxxxxx â only variants DL100 xxxBxxxx OK Dist Menu depending on selection of Functn B see D Functn Speed ActSta MF2 Choose option Srvice LsrOff Display only Count Preset 6 5 à Multifunction input MFx output 4 4 Multifunctional input multifunctional output 5 Display the value 6 Selecting an option 9 Adjust the value à The menu displayed depends on the se...

Page 95: ...rmity and certificates The declarations of conformity and certificates can be downloaded from the Internet at www sick com DX100 ANNEX 15 8014755 19H8 2021 10 15 SICK O P E R A T I N G I N S T R U C T I O N S DL100 Pro PROFIBUS DP 95 Subject to change without notice ...

Page 96: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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