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14   

 

User’s Manual  

 

 

As soon as the board is powered it executes the following operations: 

 

Lamp Test: during this phase it turns on all the indicators in the front panel and it shows 
888 (with the decimal points turned on)  on  the three  displays. This operation  lasts two 
seconds and allows the identification of any failure in the front panel that could involve 
visual signaling of a fault. 

 

It checks if it has to execute the CALIBRATION procedure. To request the execution of 
such  procedure  press  “MODE  /  ACK”  while  turning  the  board.  In  this  phase  all  the 
indicators on the front panel are turned off as well as the displays “V” and “A”, while the 
display “MULTIFUNCTION” shows three question marks (this procedure can be made 
only by trained operator using proper measurement systems). 

 

Display the software level. The display “MULTIFUNCTION” shows the message “REL” 
(release). The display “V” shows the main version; the display “A” shows the secondary 
version. For instance, for a software level 1.23 the display “V” will indicate “1” and the 
display “A” will indicate “23”. In this phase all the indicators on the front panel are turned 
off. This phase lasts one second. 

In the event of data errors in the non-

volatile memory, the display “MULTIFUNCTION” shows, 

in place of 

“REL” the message: 

 

“INI” if the non-volatile memory doesn’t contain any data 

 

“F09” if the non-volatile memory contains mistaken data 

After the execution of the above-mentioned operations, the board starts executing the work 
sequences, according to the position of the key selector. 

 

During the operation of the generator set (but even when it is not running) some faults may 
occur.  The  faults  can  be  divided  into  three  categories  according  to  the  way  the  affect  the 
generator set: 

 

Alarms: faults that are not immediately dangerous for the generator set and for its load, 
and that therefore allow the generator set to keep on working. They require an operator’s 
intervention otherwise they could cause a more dangerous fault. 

 

Deactivations:  these  faults  are  more  dangerous  for  the  load  that  needs  to  be  switched 
immediately  on  the  mains  (even  if  there’s  a  mains  failure)  but  they  aren’t  immediately 
dangerous for the generator set and/or for the operator: the generator set will have to be 
stopped  in  any  case  but  it  can  be  stopped  with  the  standard  procedure  (cooling  cycle, 
etc.). 

 

Blocks: these faults can damage the generator set and sometimes the load, too. When 
they are activated, the load is immediately switched on the mains (even if there’s a mains 
failure) and the engine is stopped through the emergency procedure (without the cooling 
cycle). 

Any fault can be activated only if the key selector is on MAN, AUTO or TEST. 

The alarms can always be activated. There may be more than one alarm at the same time.  

The deactivation can be activated if in the moment the cause occurs no deactivation or block 
is present, while one or more alarms can be present. There cannot be two deactivation at the 
same time. 

The blocks can be activated only if in the moment the cause occurs no other block is present, 
while deactivation and/or alarms can be present. As a principle, there cannot be two blocks at 

Summary of Contents for DST4600A

Page 1: ...Filename EAAM006212EN docx Rev 12 Date 30 05 2013 ID Document EAAM0062 Product DST4600A...

Page 2: ...rting Battery Fault 17 4 2 4 Minimum Fuel Level in the Tank 17 4 2 4 1 From Digital Input 17 4 2 4 2 From Analogue Input 17 4 2 5 Maximum Fuel Level in the Tank 17 4 2 5 1 From Digital Input 17 4 2 5...

Page 3: ...set Use 25 4 4 20 Engine not in thresholds when KG closed 25 5 Operating Sequence 26 5 1 Definitions 26 5 1 1 Mains Voltages Status 26 5 1 2 Generator s Voltages Status 27 5 1 3 Engine Status 28 5 1 3...

Page 4: ...ic Periodical Test 41 7 7 4 1 RTC based periodical test 41 7 7 4 2 Standard mode periodical test 41 7 7 5 Generator set Time Lock function 42 8 Differences between DST4600A and DST4600A P 43 8 1 1 ALA...

Page 5: ...code yy is the major version number and uu is the minor version number The complete SW identification number for the standard DST4600A is EB0220008yyuu reported in back panel as for example 8 00 22 Th...

Page 6: ...6 User s Manual DST4600A and DST4600A P front panels...

Page 7: ...ombined with the others can also take other meanings during some particular procedures not directly related with the management of the generator set programming calibration etc A button bearing the sy...

Page 8: ...explicit command of the operator if the generator is ready to supply of course In MAN the board will never execute such switching automatically When the selector is switched on MAN the engine keeps i...

Page 9: ...URS COUNT START COUNTER function Switch the key selector to OFF_RESET Press at the same time MODE ACK and STOP for 5 seconds After 5 seconds the counters will be reset The display does not indicate th...

Page 10: ...es field service maintenance F01 in presence of the deactivation for generator s voltage under the minimum threshold UNDERVOLTAGE F02 in presence of the block for generator s voltage over the maximum...

Page 11: ...e AUTOMATIC mode Turned on engine running Indicator GENERATOR LIVE green it indicates the status of the generator set It takes the following meanings Turned off the generator doesn t produce any volta...

Page 12: ...ays and the indicators L1 L2 L2 L3 and L3 L1 show the current phase However it is possible to force the display of one phase only even on three phase systems by pressing at the same time the buttons F...

Page 13: ...al input LOW LEVEL FUEL terminal 05 Analogue input FUEL LEVEL terminal 45 Indicator ALARM2 AUX ALARM red it indicates the masked generic block status It can be acquired from Digital input ALARM 2 term...

Page 14: ...sequences according to the position of the key selector During the operation of the generator set but even when it is not running some faults may occur The faults can be divided into three categories...

Page 15: ...if still active is disabled Once the operator has recognized the alarms they are automatically cancelled by DST4600A when the corresponding cause ceases to exist If the alarm is cancelled the visual s...

Page 16: ...hreshold set through the parameter P25 Fuel solenoid activated Filter time 2 seconds Visual signal Quick flashing of the indicator LOW OIL PRESSURE Disabling Bit 0 of the Parameter P39 0 Conditions fo...

Page 17: ...or parameter P33 0 Conditions for its activation Level detected from the analogue input FUEL LEVEL terminal 45 under or equal to the threshold set through the parameters P33 Filter time 2 seconds Vis...

Page 18: ...e load to Generator set keeping it running in case of F13 alarm Starting from revision 08 00 38 this block may be masked if mains is not present by using bit one of parameter P79 Disabling P75 0 Condi...

Page 19: ...ge F01 on the display MULTIFUNCTION Disabling Parameter P11 0 Conditions for its activation No deactivation No block Engine running Generator already in the window from starting Shutdown cycle not in...

Page 20: ...shold set by means parameter P28 Filter time 20 seconds Visual signal Indicator NO FUEL slowly flashing Disabling Bit 3 of the Parameter P39 0 Conditions for its activation No block Engine running fro...

Page 21: ...et through the parameter P35 Filter time 2 seconds Visual signal Indicator TEMPERATURE slowly flashing Disabling Bit 0 of the Parameter P49 0 Conditions for its activation No block ALARM 1 digital inp...

Page 22: ...nchronous engine version Filter time Time set through the parameter P23 Visual signal Message F04 on the display MULTIFUNCTION Disabling Bit 3 of the Parameter P49 0 and bit 1 of the parameter P61 0 C...

Page 23: ...r P16 at least on one phase Filter time 4 seconds if P76 is 0 otherwise the time depends on the amount of over current and on the value of P76 Visual signal Message F06 on the display MULTIFUNCTION St...

Page 24: ...ted The generator doesn t get in operating window for two seconds within the time limit set through the parameter P32 from the engine start Filter time Immediate Visual signal Message F08 on the displ...

Page 25: ...ctive power with negative sign and over the P52 threshold for the P53 time Filter time Immediate Visual signal Message F11 on the display MULTIFUNCTION Disabling Cannot be disabled Conditions for its...

Page 26: ...l input MAINS SIMULATION terminal 24 When such input is enabled the board wait for time T2 is elapsed before mains is considered present Furthermore if the board is set to work with an external mains...

Page 27: ...cy Hz P13 protection threshold for minimum generator s voltage Hz P14 protection threshold for maximum generator s voltage Hz Six thresholds are defined in the generator management Alive generator thr...

Page 28: ...nts is met Generator s frequency over the threshold specified through the parameter P42 only if enabled with bit 6 of the parameter P49 Voltage on all the generator s phases less than 80 V not configu...

Page 29: ...b Selector on AUTO or TEST and presence of a deactivation The control board can be set to work with engines equipped with an excitation shutdown system usually electromagnet with control on the engin...

Page 30: ...1 terminal15 for the time set with the parameter P20 if such time is equal to 0 the preheat function is disabled In this phase the display MULTIFUNCTION shows the message PRE At the end of this phase...

Page 31: ...gine cooling cycle 9 Engine shutdown cycle In this phase the engine is dead The board waits until the mains get absent or for at least one of the other start requests see par 5 1 1 The board tries to...

Page 32: ...from SW version 08 00 38 the activation sequence is subjected to the engine stopped or the shut down cycle completed conditions In this phase there s a wait until the generator reaches the operating s...

Page 33: ...is enabled bit 3 of P61 the solenoid is driven only for two seconds but the board waits in any case until P09 is elapsed At the end of the cycle if the engine is still running the shutdown failure blo...

Page 34: ...there s an energy inversion it is present on all the phases Further through the power factor some information on the type of load inductive or capacitive is given to the operator This information is p...

Page 35: ...ounter can be reset The reset procedure is the following one By pressing the F1 and F2 select the DATA HOURS COUNT START COUNTER function Switch the key selector to OFF_RESET Press at the same time MO...

Page 36: ...ration consists in setting the MAN mode manually make the mains supplying users and then set the AUTO mode again After these operations if the board doesn t acknowledge KR closed the alarm F13 is issu...

Page 37: ...ure the users are switched on the generator The following remote signals can be sent ENGINE RUNNING terminal 25 this output is enabled when the engine is running GENERAL ALARM terminal 26 this output...

Page 38: ...port of DST4600A board It is then possible to connect to this serial port one expansion board provided with 32 digital outputs or 16 outputs and 16 inputs The outputs can be used as additional remote...

Page 39: ...eactivated c If the supplied power value is in the range between P56 and P58 values OUTPUT 1 status is not changed from the actual status If INPUT A is deactivated KG open the procedure switches to st...

Page 40: ...let the watch running also without supply The expected duration of the battery is quite 10 years RTC has a full time date management set of function hours minutes seconds day month year and day of the...

Page 41: ...ill be stored pressing STOP the new values will be discarded In both cases the RTC setting mode is exited Remember to set the DAY OF WEEK value because it is required for a correct function of some fe...

Page 42: ...function of the Generator set on time and day bases This function let you prevent the start of the engine when emergency supply is not required otherwise you can use this function to start and stop th...

Page 43: ...ing test operation when the Generator set will be ready to supply This feature is valid for all type of test operation The operator can manually deactivate KG Boards with the new SW version use P66 an...

Page 44: ...e high water temperature alarm is disabled Only for this version the board can activate a block F40 when the KG is closed and the signal on terminal 10 becomes inactive with a fixed filter delay of 0...

Page 45: ...the right to modify this document without prior notice SICES has made any effort to ensure that the information herein provide are correct in any case SICES does not assume any liability for the use t...

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