Shur-Co Donovan Quick-Flip II Owner'S Manual Download Page 20

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Construction Products

- Arm-Matic™

- DuraPull™

- Econo-Pull™

- Turbo Tarp

™

- 2000 Series

- 5000 Series

- Hammer™

- Bullet™

- Flash™

- Long Arm™

•

Waste Products

- SWAT

™

- The Ox™

- Quick-Flip III™

- Sidewinder™

- Sidewinder™ 350

- HyTower™ SL

- HyTower™ DL

- Double-Flip™

- Donovan Belt & Ratchet (DBR)

Summary of Contents for Donovan Quick-Flip II

Page 1: ...Quick Flip II Electric P N 1808554 Rev D ...

Page 2: ...f the product returned is found in our judgement to be non warrantable the owner will be contacted to authorize repair work purchase of a replacement product or return of the product all of which will be at the owner s expense Payment authorization must be received by us before any non warrantable product is repaired replaced or returned All expenses associated with deliver ing the repaired non wa...

Page 3: ...with corrosion resistant paint Quick Flip II EL P N 1808554 Rev D Hardware Identification 1 Clearance Requirements 2 Base Assembly Installation 2 Housing Assembly Installation 3 Spring Box Installation 4 Pivot Arm Installation 5 Tarp Installation 6 Electric Hook Up 7 10 Spring Box Cover Installation 11 Upper Arm Rest Installation 12 Replacement Parts 13 16 1 Wrenches 1 2 5 16 9 16 5 8 3 4 7 8 2 Ra...

Page 4: ...800900 Flat Washer 5 16 SS 4 HOUSING HARDWARE Item Part Description Qty A 1801024 Cap Screw 1 2 x 4 1 B 1800996 Flat Washer 1 2 6 C 1800995 Lock Nut 1 2 5 G H K J M L 1800996 Flat Washer 1 2 1800995 Lock Nut 1 2 1801024 Cap Screw 1 2 x 4 1801629 Carriage Bolt 5 8 x 2 1 2 1801554 Lock Nut 5 8 1801555 Flat Washer 5 8 1800561 Pan Hd Cap Screw 5 16 x 2 1 4 1800990 Lock Nut 5 16 1800989 Flat Washer 5 1...

Page 5: ...BASE ASSEMBLY INSTALLATION CAUTION Welding components to truck frame may weaken frame and will void warranty on truck Weld angle brackets to existing brackets on frame when pos sible When not possible drill holes in frame and bolt brackets in place CAUTION To prevent damage to and ensure proper operation of Quick Flip II system center base assembly be tween cab and hoist with at least 6 of clearan...

Page 6: ... A washers B and nuts C Item Part Description 1 1800492 Housing Assembly 2 1801622 Base Assembly 3 1704878 Durabuilt Motor w Cover A 1801024 Cap Screw 1 2 x 4 B 1800996 Flat Washer 1 2 C 1800995 Lock Nut 1 2 hole in base assembly stud on housing assembly hydraulic cylinder rod housing assembly base assembly 1 2 A B B C B C B A C C B 3 STEP 1 Fasten motor to housing assembly with supplied fasteners...

Page 7: ...e note below Sys tem must be centered on truck with an equal distance between truck rails to spring boxes IMPORTANT Locate spring box as low on truck frame as possible to allow clearance between roll off container and spring box Top of spring box must be less than 5 above rollers used to support container If needed pull container onto truck and check for clearance NOTE Spring boxes may be welded i...

Page 8: ...s to prevent bolts from catching on container STEP 5 Insert cast elbow into upper arm and fasten with screws G washers H and nuts J Pivot Arm Installation Item Part Description 1 1800548 Upper Arm 2 1800597 90 Cast Elbow 3 1800547 Arm Coupler 4 1800545 Lower Arm 5 1801636 Hex Pivot Arm Shaft G 1800561 Pan Hd Cap Screw 5 16 x 2 1 4 H 1800989 Flat Washer 5 16 J 1800990 Lock Nut 5 16 1 2 3 4 1 4 G H ...

Page 9: ...ear crosspiece STEP 4 Insert rear crosspiece into 90 elbows Using holes in 90 elbow as guide mark and drill 5 16 holes Fasten with screws G washers H and nuts J Item Part Description 1 _______ Tarp 2 1800546 Rear Crosspiece G 1800561 Pan Hd Cap Screw 5 16 x 2 1 4 H 1800989 Flat Washer 5 16 J 1800990 Lock Nut 5 16 1 2 H G J plastic rod on front of tarp slot in rollerbar tarp pocket rear crosspiece ...

Page 10: ... Installation STEP 1 Locate pump mount bracket on outside of leg or other easily accessible location Locate bracket so pump will be vertical with control valve and motor on top and reservoir on bottom as shown pump and mounting bracket outside of leg weld to leg 1 2 3 4 5 6 N P STEP 2 Mark bracket location on trailer Unfasten and remove hydraulic pump from bracket Weld bracket in place then replac...

Page 11: ...d from circuit breaker to solenoid on pump STEP 7 Place solenoid cover over solenoid Secure cover to pump with 8 cable tie CAUTION Replace shipping plug with breather cap on hydrau lic pump or pump will be damaged STEP 3 Connect hoses from hydraulic pump to hydraulic cylinder making sure hose clamps are tight around reservoir battery hydraulic pump solenoid reservoir hydraulic cylinder hydraulic h...

Page 12: ...ocation such as battery box cab or under cab Using solenoid as guide mark and drill 1 4 holes Loosely fasten solenoid with screws Q washers R and nuts S 1 2 7 3 STEP 2 Locate circuit breaker near battery Fasten with screws T and washers R 4 5 6 8 solenoid drill 1 4 holes CAUTION Do not pull dual strand wires apart To separate cut through insulation between wires carefully with knife Pulling wires ...

Page 13: ...ate toggle switch where switch can easily be accessed by system operator Weld toggle switch plate in place STEP 7 Fasten toggle switch to plate with screws T and washers R STEP 4 Cut section of dual conductor wire to run from solenoid to battery Crimp two 3 8 ring terminals 6 on one end of wire and connect terminals to posts on solenoid marked Batt and Batt Crimp one 1 4 ring terminal 5 and one 3 ...

Page 14: ...tallation STEP 1 Fasten spring box covers to spring boxes with screws K and washers L Item Part Description 1 1800560 Spring Box Cover K 1801439 Pan Hd Cap Screw 5 16 x 3 4 SS L 1800900 Flat Washer 5 16 SS 1 L K spring box spring box cover K L ...

Page 15: ...m rests onto housing brackets hardware not provided STEP 4 Insert bumper hold down bars into slots in rubber bumpers Item Part Description 1 1801012 Rubber Bumper 2 1800140 Bumper Hold Down Bar 3 1801324 Pivot Arm Rest M 1800998 Cap Screw 5 16 x 1 H 1800989 Flat Washer 5 16 J 1800995 Lock Nut 5 16 1 2 3 arms housing assembly housing assembly bracket pivot arm pivot arm rest rubber bumper motor hou...

Page 16: ...built Motor w Cover 5 1800460 Self Tapping Screw 5 16 x 1 1 4 6 1800989 Flat Washer 5 16 7 1800767 Cap Screw 1 4 x 3 4 8 1800784 Flat Washer 1 4 9 1804907 Cap Screw 5 16 x 3 4 10 1800787 Hydraulic Motor Washers 11 1800996 Flat Washer 1 2 12 1800579 Lock Nut 1 2 13 1801024 Cap Screw 1 2 x 4 14 1800477 Modular Housing Deflector 15 1802015 Roller Bar 16 1801187 Carriage Bolt 5 16 x 2 1 2 17 1800980 S...

Page 17: ...5 16 x 3 4 SS 8 1800900 Flat Washer 5 16 SS 9 1801327 Cap Screw 1 2 x 1 10 1800797 Lock Washer 1 2 11 1800551 Mounting Angle 2 of 2 12 1800763 Torsion Spring 13 1808514 Spring Shaft 1 1 4 OD 7 8 Hex End 14 1800860 Flanged Bushing 1 1 4 15 1800861 Shaft Collar 1 1 4 16 1800977 Shim 1 1 4 x 047 17 1800542 Spring Box Weldment 18 1800550 Mounting Angle 1 of 2 19 1801474 Ring Retainer 1 4 x 093 1 2 7 8...

Page 18: ...d Down Bar 3 1801324 Pivot Arm Rest 4 1800998 Cap Screw 5 16 x 1 5 1800989 Flat Washer 5 16 6 1800995 Lock Nut 5 16 1 2 3 4 5 6 PIVOT ARMS Item Part Description 1 1800548 Upper Arm 2 1800597 90 Cast Elbow 3 1800547 Arm Coupler 4 1800545 Lower Arm 5 1801636 Hex Pivot Arm Shaft 6 1800561 Pan Hd Cap Screw 5 16 x 2 1 4 7 1800989 Flat Washer 5 16 8 1800990 Lock Nut 5 16 ...

Page 19: ...t 1 4 8 1800802 Sheet Metal Screw 10 x 1 9 1800787 Lock Washer 5 16 10 1800431 Hex Nut 5 16 11 1800302 Ring Terminal 8 Ga x 1 4 12 1800158 Ring Terminal 8 Ga x 3 8 13 1800417 Circuit Breaker 60 Amp 12V 14 1800441 Butt Connector 18 22 Ga 1 2 13 3 8 10 4 5 6 7 11 12 14 8 9 6 6 HYDRAULIC COMPONENTS Item Part Description 1 1800090 Hydraulic Pump 12 Volt M310 2 1801623 Pump Mount Bracket 3 1801223 Spac...

Page 20: ...s Arm Matic DuraPull Econo Pull Turbo Tarp2 2000 Series 5000 Series Hammer Bullet Flash Long Arm Waste Products SWAT The Ox Quick Flip III Sidewinder Sidewinder 350 HyTower SL HyTower DL Double Flip Donovan Belt Ratchet DBR ...

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