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Shop fox SHOP FOX M1001, Instruction Manual

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INSTRUCTION MANUAL

MODEL M1001

 

6" x 26" VERTICAL MILL

Phone: (360) 734-3482  •  On-Line Technical Support: [email protected]

COPYRIGHT © JANUARY, 2005 BY WOODSTOCK INTERNATIONAL, INC., REVISED MARCH, 2011 (TS)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in China

#6799PC

Summary of Contents for SHOP FOX M1001

Page 1: ...e Technical Support tech support shopfox biz COPYRIGHT JANUARY 2005 BY WOODSTOCK INTERNATIONAL INC REVISED MARCH 2011 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...on 16 Drawbar 16 Single Shot Lubrication 16 Spindle Controls 17 Test Run 17 OPERATIONS 18 General 18 Positioning Spindle Head 18 Table Travel 19 Graduated Dials 20 Power Feed Controls 20 Quill Travel...

Page 4: ...till have questions after reading the latest manual or if you have comments please contact us at Woodstock International Inc Attn Technical Support Department P O Box 2309 Bellingham WA 98227 Your new...

Page 5: ...avel 3 in Swing 11 in Longitudinal Table Travel 14 1 4 in Cross Table Travel 6 in Vertical Table Travel 14 in Knee Travel 11 3 4 in Ram Travel 12 in Head Travel 2 1 2 in Head Swivel Left to Right 90 d...

Page 6: ...awbar Length 12 1 4 in Spindle Bearings Tapered Roller Lead Screw Info Leadscrew Diameter 15 16 in Leadscrew TPI 8 Leadscrew Length 31 in Construction Spindle Housing Quill Cast Iron Table Surface Gro...

Page 7: ...110V Cord Length 6 ft Cord Gauge 14 Gauge Plug Included Yes Included Plug Type NEMA 5 15 Other Country Of Origin China Warranty 2 Years Assembly Time 1 Hour Features Milling Head Micro Feed Built In W...

Page 8: ...hell Mill D Quill Micro Feed Handwheel E Quill Down Feed Lever F Quill Lock G Power Feed Stops H Longitudinal Power Feed I ON OFF Buttons J Cross Feed Handwheel K Storage Compartment L Coolant Catch B...

Page 9: ...non slip footwear to avoid accidental slips which could cause a loss of workpiece control HEARING PROTECTION Always wear hearing protection when operating or observing loud machinery Extended exposure...

Page 10: ...us injury or accidental contact with cutting tool may occur if machine is tipped Machine may be damaged STABLE MACHINE Unexpected movement during operations greatly increases the risk of injury and lo...

Page 11: ...ff and cause serious personal injury CUTTING TOOL INSPECTION Inspect drills and end mills for sharpness chips or cracks before each use Replace dull chipped or cracked cutting tools immediately Handle...

Page 12: ...perate at one time during normal operations Full Load Current Rating at 110V 16 Amps Full Load Current Rating at 220V 8 Amps The full load current is not the maximum amount of amps that the machine wi...

Page 13: ...y handle the full load current drawn from the machine for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D Circuit Requirements fo...

Page 14: ...n result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do no...

Page 15: ...4 Qty A Milling Machine 1 B Toolbox 1 Toolbox Contents Figure 4 Qty C 3 Shell Mill with Arbor 1 D Handwheels 2 E Handwheel Handles 4 F Drawbar with Locking Nut 1 G Spare V Belts 2 H 220V ON OFF Switc...

Page 16: ...eaning Machine The table and other unpainted parts of your Vertical Mill are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or...

Page 17: ...s for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your mill and choose the best that fits your specific application Using Machine Mounts U...

Page 18: ...ley see Figure 12 Assembly The Model M1001 comes fully assembled from the factory with the exception of one of the longitudinal handwheels and the cross handwheel The head has been rotated to reduce t...

Page 19: ...bbing noises If you hear squealing or grinding noises turn the machine OFF immediately Wait for the mill to stop moving unplug the machine and correct any problems before further operation If the sour...

Page 20: ...operator before per forming any unfamiliar operations Above all your safety should come first Always wear safety glasses when oper ating the mill Failure to comply may result in serious personal injur...

Page 21: ...detail later Each handle or handwheel has a graduated dial to accurately position the workpiece in relation to the cutting tool Each axis has the ability to be locked in position Locking the axis in p...

Page 22: ...power feed on the longitudinal travel The power feed has the following controls see Figure 18 for items A D and see Figure 19 for items E F For additional information please refer to the power feed ma...

Page 23: ...it to the upmost position and lock in place This will help maintain mill rigidity and accuracy 3 Adjust the position of the handle by loosening the pinch bolt on the quill shaft and then tightening wh...

Page 24: ...r of cutting tool 2400 RPM Result The best speed for this workpiece is 2400 RPM Example 2 You have a piece of stainless steel and you are using a 1 diameter carbide cutting tool Step 1 60 SFM from cha...

Page 25: ...inations as shown on the spindle speed chart below 6 Tension the V belts by pulling the motor back and locking the motor release lever see Figure 25 7 Close the pulley cover and plug in the mill Setti...

Page 26: ...d your warranty To break in the spindle do these steps 1 Make sure the mill has been properly lubricated 2 Make sure there are no obstructions around or underneath the spindle 3 Set the spindle speed...

Page 27: ...PLUG THE MILL 2 Make sure the spindle is turned OFF and the quill is at the upmost position 3 Use a brush to remove any debris or chips from the tool and the tool holder arbor 4 Use a wrench to loosen...

Page 28: ...machine durability and efficiency by removing chips and grime that can gum up moving parts A regular application of a protective spray coating will keep the table and other bare metal parts from rusti...

Page 29: ...ht machine oil Knee Elevating Screw Apply liberal amounts of lithium or graphite based grease using a brush or shop rag to the entire length of the knee elevating screw Drawbar Splines Place five drop...

Page 30: ...ean spindle openings before inserting tools Check for any unsafe conditions Weekly Place five drops of oil on the drawbar splines Thoroughly clean the machine ways to remove chips and debris Clean and...

Page 31: ...machine use if ever If the movement seems too tight make sure that the locks are fully released ways are free of chips and debris and are thoroughly lubricated with oil When adjusting the gibs the goa...

Page 32: ...he two cap screws on the longitudinal nut see Figure 32 DO NOT overtighten 2 Rotate the handwheel in both directions to see if backlash has been reduced or eliminated There should only be a slight dra...

Page 33: ...al injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task 5 MOTOR WIRING The m...

Page 34: ...ill SERVICE Figure 34 M1001 Electrical panel Terminal Bar DZ47 Contactor DZ47LE C32 Contactor Transformer Wiring Box Electrical Parts Identification Move wire to posi tion A for 220V operation A STOP...

Page 35: ...35 Motor wiring box currently wired for 110V 265 VAC 150 F Capacitor 400 VAC 20 5 F Capacitor Wiring Diagram Black Black Black Black Red Red Red Red Jumpers Jumpers Figure 36 Motor wiring for 110V or...

Page 36: ...ol shank diameter and match with appropriate diameter collet 3 Remove all oil and debris from collet and spindle taper 4 Lessen depth of cut and allow chips to clear Breaking tools or cutters 1 RPM an...

Page 37: ...1 39 38 152 151 153 151 152 40 39 137 10 169 69 37 66 14 121 12 51 70 68 70 60 61 67 72 59 35 36 73 73 2 73 1 73 5 73 3 73 4 63 65 62 19 21 172 20 171 136 113 52 53 18 45 3 8 5 44 43 6 30 29 33 32 34...

Page 38: ...44 127 99 87 88 133 133 88 87 100 139 141 118 67 74 117 135 134 140 142 139 159160 161 162 69 72 155 167 156 154 175 173 174 166 165 163 158 164 157 114 146 150 148 149 147 123 112 138 111 120 120 110...

Page 39: ...XM1001073 MOTOR 1 5 HP 4 POLE 1725 24 XM1001024 BEARING LOCKNUT M14 x 1 5 73 1 XM1001073 1 MOTOR COVER 25 XM1001025 DIAL 73 2 XM1001073 2 MOTOR FAN 26 XM1001026 DIAL POSITIONING SCREW 73 3 XPC20A CAP...

Page 40: ...ARD 155 XM1001155 T BOLTS M12 1 75 X 40 114 XM1001114 BASE 156 XM1001156 SHELL MILL 3 115 XM1001115 SWITCH 157 XM1001157 POWER FEED UNIT 117 XM1001117 LIGHT 158 XM1001158 SINGLE SHOT OILER 118 XM10011...

Page 41: ...ACE that label before allowing the machine to enter service again Contact Woodstock International Inc at 360 734 3482 or www shopfoxtools com to order new labels REF PART DESCRIPTION 201 XLABEL 09 ENT...

Page 42: ...odstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warrant...

Page 43: ...5 Would you recommend Shop Fox products to a friend ______ Yes _____ No 6 What is your age group ______ 20 29 _ _____ 30 39 _ ____ 40 49 ______ 50 59 _ _____ 60 69 _ ____ 70 7 What is your annual hou...

Page 44: ...tape along edges please do not staple FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc p o box 2309 bellingham wa 98227 2309 Place Stamp Here...

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