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Shiv S-works, Instruction Manual, Page: 11 / 28

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Shiv S-works Instruction Manual Download Page 11

Page 8 of 23

CHAPTER 2: HANDLEBAR EXTENSION / RISER INSTALLATION

WARNING! Aerobars are attached to the front of your bicycle, and as a result, proper and secure installation is critical. Improper 

installation or adjustment may result in damage to the bicycle or its components or in an accident which can cause serious injury or 

death.

WARNING! Aerobars can require riding positions that are new or different to many riders, which may cause you to lose control and fall. 

Continue to look forward while riding and not down towards the ground. We advise that you practice using these aerobars in a low traffic 

area to become accustomed to any changes in the steering or handling of your bicycle.

1.  INSTALLING THE EXTENSION RISERS

EXPLODED PARTS VIEW:

These Aerobars can be adjusted in many ways to provide the ideal fit for the rider.  Your Authorized Specialized Dealer can help you find that ideal fit.  The 
Specialized supplied risers allow for a height adjustment of the Aerobars.  Use the following Riser Chart to determine the correct bolt length and use of supplied 
risers for the corresponding stack height:

RISER

CARBON BAR

ALLOY BAR

STACK HEIGHT

20mm

10mm

5mm

BOLT LENGTH

BOLT LENGTH

0mm

25mm

30mm

5mm

1

30mm

35mm

10mm

1

35mm

40mm

15mm

1

1

40mm

45mm

20mm

1

45mm

50mm

25mm

1

1

50mm

55mm

30mm

1

2

55mm

60mm

35mm

1

1

1

60mm

65mm

40mm

2

65mm

70mm

45mm

2

1

70mm

75mm

50mm

2

2

75mm

80mm

55mm

2

1

1

80mm

85mm

60mm

3

85mm

90mm

65mm

3

1

90mm

95mm

70mm

3

2

95mm

100mm

75mm

3

1

1

100mm

Summary of Contents for S-works

Page 1: ...INSTRUCTION GUIDE SHIV ...

Page 2: ......

Page 3: ...M STEM 7 4 INSTALLING THE EXPANDER PLUG AND TOP CAP 7 CHAPTER 2 HANDLEBAR EXTENSION RISER INSTALLATION 8 1 INSTALLING THE EXTENSION RISERS 8 SYSTEM WITH NO RISER SPACERS 9 SYSTEM WITH RISER SPACERS 9 2 INSTALLING THE CLAMPS EXTENSIONS AND ARM PADS 10 3 ADJUSTING THE EXTENSIONS AND ARM PADS 11 CHAPTER 3 CABLE HOUSING WIRE INSTALLATION 12 1 INSTALLING THE BRAKE CABLE HOUSINGS AND SHIFTER WIRES 12 2 ...

Page 4: ...ed without the safety alert symbol indicates a situation which if not avoided could result in serious damage to the bicycle or the voiding of your warranty INFO This symbol alerts the reader to information which is particularly important GREASE This symbol means that high quality grease should be applied as illustrated TORQUE This symbol highlights the correct torque value for a specific bolt In o...

Page 5: ...steerer tube bore Full contact with steerer tube SL stem with tested surface area Large hole limited surface area 2 SPECIALIZED BRANDED STEMS Specialized multi position stems are equipped with a shim and offer a near continuous surface contact which helps to evenly distribute loads Fig 2 Specialized carbon road stems and Barmac Systems have built in continuous surface contact which helps to evenly...

Page 6: ...72 7 Chain Stay Length mm 395 395 395 395 395 8 Seat Tube Angle 77 77 77 77 77 9 Head Tube Angle 70 25 71 5 72 72 5 72 5 10 Fork Rake mm 50 50 45 45 45 11 Trail mm 69 61 63 60 60 12 Front Center mm 573 589 608 631 659 13 Wheelbase mm 957 973 992 1016 1043 14 Stand Over Height mm 752 772 797 822 847 15 Head Tube Length mm 99 115 139 163 189 16 Seat Post Setback mm 12 5 37 5 12 5 37 5 12 5 37 5 12 5...

Page 7: ... 1 1 50mm 55mm 30mm 1 2 55mm 60mm 35mm 1 1 1 60mm 65mm 40mm 2 65mm 70mm 45mm 2 1 70mm 75mm 50mm 2 2 75mm 80mm 55mm 2 1 1 80mm 85mm 60mm 3 85mm 90mm 65mm 3 1 90mm 95mm 70mm 3 2 95mm 100mm 75mm 3 1 1 100mm QTY ITEM SIDE VIEW ITEM ANGLED VIEW ITEM DESCRIPTION 2 Arm pad holder requires 4 x M6x10mm bolts 2 Extension bracket 4 5mm extension riser 2 10mm extension riser 6 20mm extension riser ...

Page 8: ... stem in the lowest position without spacers it is recommended to place a 5mm spacer above the stem to retain enough steerer tube length in the event that a standard 1 1 8 stem is installed 1 Install the lower 1 1 8 cartridge bearing A on the steerer tube of the fork 2 Install the fork B into the head tube C of the Shiv frame and settle the bearing into the base of the head tube 3 Install the uppe...

Page 9: ...anging the stem from the 60mm to 90mm or 80mm to 110mm position will require that the cable housings be replaced with longer ones to accommodate the additional stem length It s easier to trim cable housings to a shorter length if adjusting from the 90mm to the 60mm or 110mm to 80mm position K L 13 Apply grease to the bolts then install the stem s upper section K and four bolts L M6x32mm 4mm counte...

Page 10: ... can result in a loss of control 4 INSTALLING THE EXPANDER PLUG AND TOP CAP O P Q 17 Install the Specialized 48mm Long Expander Plug O into the steerer tube then torque to 80 in lbf 9 0 Nm 18 Install the preload top cap P followed by the bolt with washer Q then preload the headset bearings to remove any play 19 Torque the stem bolts to the manufacturer s specifications WARNING Carbon fiber steerer...

Page 11: ...hanges in the steering or handling of your bicycle 1 INSTALLING THE EXTENSION RISERS EXPLODED PARTS VIEW These Aerobars can be adjusted in many ways to provide the ideal fit for the rider Your Authorized Specialized Dealer can help you find that ideal fit The Specialized supplied risers allow for a height adjustment of the Aerobars Use the following Riser Chart to determine the correct bolt length...

Page 12: ...SPACERS 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm C 3 Additional extension riser stack height can be achieved 5 to 75mm by stacking different combinations of riser parts C in increments of 5mm Refer to the chart see page 8 for the corresponding bolt length The alloy aero bars are equipped with a total of 10mm 2x5mm of extension risers per side Additional parts are a...

Page 13: ...sions the space between the end of the slot and the end of the extension should be less than 10mm Improper installation may result in an accident which can cause serious injury or death NOTE The extensions have the option of being switched to either side for a wider or narrower hand position They can also be rotated inward or outward to fine tune the angle of the hand position see page 11 I J 5 Ap...

Page 14: ...nt 10mm and rotated for additional hand grip area width and angle fine tuning 7 The arm pads have three lateral and three fore aft positions to fine tune the rider s elbow width and the position of the pad under the arm 8 Once the fit is determined torque the riser bolts extension clamp and pad holder bolts according to the torque specifications listed in the chart on page 1 9 Place the foam pads ...

Page 15: ...ge the wiring with the cable housing TECH TIP For Di2 instructions refer to techdocs shimano com for Shimano guides 2 Repeat on the drive side of the handlebar for the rear brake B and rear shifter D 3 Trim the brake cable housings to the appropriate length once the brakes have been installed on the bike see chapter 4 Brake cable housings 4 Route the rear brake cable housing through the small port...

Page 16: ...nd into the large cable housing port in the top of the top tube 8 Install the shift levers into the ends of the extensions according to the manufacturer s instructions Electronic shifter wires 9 Route the wiring through the extensions and install the shift levers according to the manufacturer s instructions ...

Page 17: ...he cable noodle then route the noodle into the non drive side hole going up toward the seat tube This noodle acts as a cable stop the cable will be bare leading to the front derailleur OPTION B ELECTRONIC WIRING Rear derailleur Route the rear derailleur cable housing or wire through the dropout hole and out the large drive side hole at the bottom bracket Front derailleur Route the wire through the...

Page 18: ...y grease to the bolt 11 Torque the bolt to 25 in lbf 2 8 Nm 5 INSTALLING THE CABLE ROUTING CONTROL TOWER G Small tower no spacer Medium tower 1 spacer Large tower 2 spacers 12 Once the bike fit has been finalized choose the Control Tower that corresponds to the final amount of spacers Attach the Control Tower to the frame using the tower bolt G M5x20mm 4mm Allen hex head Apply grease to the bolt 1...

Page 19: ... Clockwise wound Counter clockwise wound NON DRIVE SIDE Rear View DRIVE SIDE Rear View 1 Place the spring plates 5 in the brake cavity Make sure they re facing the correct direction with the flat edge against the adjuster screw The spring plate is reversible for either side brake 2 Install the springs 6 clockwise for the drive side brake counter clockwise for the non drive side brake The shorter o...

Page 20: ... blue loctite from the factory apply blue loctite then install the brake bolt B and tighten to 70 in lbf 7 9 Nm 6 Install the drive side brake bolt cover C D E F 7 Rotate the drive side brake out of the way and install the non drive side brake D 8 If the bolts do not have blue loctite from the factory apply blue loctite then install the brake bolt E and tighten to 70 in lbf 7 9 Nm 9 Install the no...

Page 21: ...o open 3 INSTALLING THE REAR BRAKE ASSEMBLY 11 Install the rear brake arms following the same steps as the front brake installation TECH TIP Remove the crank to ease installation and adjustment of the rear brakes 12 Place the cable noodle in the cable noodle guide and trim the cable housing so that it has a smooth path to the cable noodle that s as short as possible while still fully seating in th...

Page 22: ...gh the rear brake cable noodle Repeat the routing method for the front brake 14 Route the cable around the brake pinch bolt then apply the specified torque shown below 4 ADJUSTING THE FRONT AND REAR BRAKE ASSEMBLIES 1 2mm 1mm 15 Apply the same adjustments to the front and rear brakes ...

Page 23: ...se the rail clamps that correspond to the saddle NOTE Ensure that the wedges are parallel to each other If the wedges are offset relative to each other they can force the saddle rails twist which can result in permanently bent rails and an uneven saddle position 3 Install the nut D To avoid damage to the clamp mechanism the arrows must align to ensure the tab is placed in the groove of the outer c...

Page 24: ...WARNING The Shiv is equipped with a minimum insertion sight hole see figure above This is the minimum insertion required for the seatpost and frame to remain structurally safe All frame sizes require a minimum post insertion of 75mm the seatpost MUST be visible through the sight hole TECH TIP The application of carbon assembly compound fiber paste can increase friction between carbon surfaces Plea...

Page 25: ...f the frame Use the hose to help guide the reservoir into the frame to prevent bunching 5 Fig 3 Thread the screw supplied with the Fuelselage into the threaded rivet The ferromagnetic screw allows the mouth port magnet to function 6 Fig 3 Place the clip at the front of the mouth port under the lip of the top tube port then lower the magnetic tip of the mouth port down until the magnet comes in con...

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Page 28: ...SPECIALIZED BICYCLE COMPONENTS 15130 Concord Circle Morgan Hill CA 95037 408 779 6229 ...

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