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Shimano Steps DU-E5000, Dealer'S Manual

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Shimano Steps DU-E5000 Dealer'S Manual Download Page 12

12

List of tools to be used

List of tools to be used

The following tools are needed for installation/removal, adjustment, and maintenance 
purposes.

Component

Location used/screw 

type

Tool

Electric wire

Plug

TL-EW02 / TL-EW300

Speed sensor

(SM-DUE10)

Speed sensor mounting 

screw

4 mm hexagon wrench / 

hexalobular [#25]

Magnet unit mounting 

screw

Cross head screwdriver [#2]

Speed sensor

(SM-DUE11)

Speed sensor mounting 

screw

Hexalobular [#10]

Drive unit

Drive unit mounting 

screw

-

Contact the bicycle 

manufacturer.

Drive unit cover

Cross head screwdriver [#2]

Light cable

Light cable mounting 

screw

Cross head screwdriver [#2]

Crank arm

Crank arm mounting 

screw

8 mm hexagon wrench

Chainring

Lock ring

TL-FC39 + TL-FC36

Chain guard

Arm cover

Cross head screwdriver [#2]

Chain

Tension adjustment for 

internal geared hub 

specifications

TL-DUE60

Summary of Contents for DU-E5000

Page 1: ...kking City Touring Comfort Bike URBAN SPORT E BIKE E5000 E5080 Series English DU E5000 DU E5080 DU E5080 H FC E5000 FC E5010 FC E6000 FC E6010 SM CRE50 SM DUE10 SM DUE11 SM DUE50 T SM DUE50 TC SM DUE5...

Page 2: ...19 Connecting disconnecting the electric wire 19 Installing cockpit peripheral components 23 Installing the battery mount and parts 23 Installing the speed sensor 23 Generic type 23 Type designed excl...

Page 3: ...r from another company 34 Installing the chainring and crank arms 35 Installing the arm covers 39 Measuring and adjusting the chain tension 41 Manual adjustment 42 Measuring and adjusting with TL DUE6...

Page 4: ...dcopy of the User s Manual Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a dealer The Bluetooth word mark and logos are regi...

Page 5: ...arging conditions Doing otherwise may cause overheating bursting or ignition WARNING Be sure to follow the instructions provided in the manuals when installing the product Only use SHIMANO genuine par...

Page 6: ...into your eyes immediately wash the affected area thoroughly with clean water such as tap water without rubbing your eyes and seek medical attention immediately If this is not done the battery liquid...

Page 7: ...ttery charger or adapter is damaged consult the place of purchase Use the product under the supervision of someone responsible for safety and only as instructed Do not allow anyone including children...

Page 8: ...e connected connector and that it is not dirty When charging the battery while it is mounted on the bicycle be careful of the following Before charging check that there is no water on the charging por...

Page 9: ...r Bluetooth LE to a smartphone or tablet allows you to use the smartphone tablet version of E TUBE PROJECT to perform a range of tasks such as customizing individual components or the system or updati...

Page 10: ...How to use the satellite system ON OFF switch and satellite charging port How to read the battery LEDs when charging or during an error and how to handle errors SHIMANO STEPS Cycle Computer User s Man...

Page 11: ...pecial Battery and Parts Dealer s Manual separate booklet It contains the following content How to install the battery mount How to install the satellite system ON OFF switch and satellite charging po...

Page 12: ...Magnet unit mounting screw Cross head screwdriver 2 Speed sensor SM DUE11 Speed sensor mounting screw Hexalobular 10 Drive unit Drive unit mounting screw Contact the bicycle manufacturer Drive unit c...

Page 13: ...sensor 1 H Shifting unit 2 I Disc brake rotor J Switch unit assist switch K Switch unit shifting switch or shifting lever L Electric wire M Cycle computer 3 N Junction A wireless unit 3 O Battery cha...

Page 14: ...h unit shifting switch or shifting lever L Electric wire M Cycle computer 4 N Junction A wireless unit 4 O Battery charger 1 Depending on the frame the battery may be installed at a location different...

Page 15: ...ing lever L Electric wire M Cycle computer 5 N Junction A wireless unit 5 O Battery charger 1 Depending on the frame the battery may be installed at a location different from the position specified in...

Page 16: ...Overall wiring diagram Overall wiring diagram EW EN100 NOTICE The maximum electric wire length between components is 1 600 mm Ensure that the total length is 1 600 mm or less when connecting via a ju...

Page 17: ...TECH TIPS The maximum speed provided by assist is set by the manufacturer but may vary depending on the conditions under which the bicycle is used The latest manual information can be accessed on our...

Page 18: ...lectric wire flat handlebar external wiring EW CB300 S EW CB300 M EW CB300 L SM EWE1 Junction A for DI2 Gathering the wiring around the cockpit Also has functions for changing the shift mode etc EW RS...

Page 19: ...O original tool to remove and insert electric wires NOTICE When connecting and disconnecting electric wires do not forcibly bend the plug part It may result in a poor connection Connecting the electri...

Page 20: ...nt tab on plug 2 Insert the plug on the electric wire into the E TUBE port Push it straight in until you feel it click into place E TUBE port Plug Removing the electric wire EW SD300 1 Remove the elec...

Page 21: ...se part A of the TL EW300 as a fulcrum move the tool like a lever then disconnect the plug part A 1 2 TECH TIPS If there is limited space to insert the tool you can use the TL EW300 as indicated in th...

Page 22: ...ned with the groove on the SHIMANO original tool Without alignment tab on plug With alignment tab on plug 2 Insert the plug on the electric wire into the E TUBE port Push it straight in until you feel...

Page 23: ...STEPS Special Battery and Battery Charger Parts Dealer s Manual Installing the speed sensor NOTICE For details on the compatibility of the speed sensor and drive unit refer to the compatibility infor...

Page 24: ...Temporarily install the mounting screw Mounting screw Temporary Speed sensor Magnet unit Spoke 2 Install the speed sensor Check that the clearance between the speed sensor and magnet unit is from 3 1...

Page 25: ...N m 3 Secure the magnet unit Mounting screw Speed sensor Magnet unit Spoke 1 5 2 N m 4 Route the electric wire for the speed sensor to the frame along the chainstay and wire it to the drive unit Type...

Page 26: ...gnet unit is the internal spline type Install it using the TL LR15 SHIMANO original tool 2 Install the speed sensor to the frame Speed sensor mounting screw 0 6 N m 3 Affix the wire for the speed sens...

Page 27: ...he drive unit on a completed bicycle you will need to first remove the drive unit cover Remove the left cover to access the power cord and terminal block Installing the drive unit Before installing th...

Page 28: ...on the left side of the frame Rear 2 1 Right side 3 Left side Drive unit mounting screw M8 10 12 5 N m Drive unit mounting screw M8 10 12 5 N m Installation hole Drive unit Front NOTICE Drive unit mou...

Page 29: ...he power cord Connecting the power cord Connection method 1 Connect the power cord Align the marking on the drive unit s power port with the arrow marking on the tip of the power cord then insert the...

Page 30: ...de the tip of the plug to pull it out as shown in the figure Plug part Plug part When disconnecting the plug Power cord plug When connected with DU Connecting cockpit peripheral parts and electronic g...

Page 31: ...ion B to also connect the wire from the electronic gear shifting component rear derailleur or motor unit Electric wire E TUBE port NOTICE Be sure to attach dummy plugs to any unused E TUBE ports Conne...

Page 32: ...ting the light cables Connect the wires connected to the front and rear lights to the drive unit 1 Loosen the mounting screws Mounting screw 2 Connect the light cables to the light connection terminal...

Page 33: ...arance of the drive unit cover differs depending on the model but the installation method is the same When also using a drive unit cover from another company refer to the manual for the frame When onl...

Page 34: ...over Right cover 0 6 N m Cover mounting screw When also using a drive unit cover from another company For models SM DUE50 TC SM DUE50 CC Always install a drive unit cover from another company after in...

Page 35: ...rease to the drive unit axle crank arm axle mounting hole or crank arm mounting screw The crank arm may inappropriately enter the drive unit side Make sure to follow the specified tightening torque wh...

Page 36: ...it and peripheral parts Installing the chainring and crank arms 3 Install the cap Cap 3 Left crank arm 1 Concave section 35 N m 2 Round mark Installation direction of the crank arm Crank arm mounting...

Page 37: ...ECH TIPS There are three types of chainrings those with a chain guard on both the front and rear sides those with a chain guard only on the outside and those with no chain guard The explanation in thi...

Page 38: ...riginal tool to tighten the lock ring while firmly pressing the left crank 35 45 N m Lock ring NOTICE Do not use an impact wrench 5 Install the right crank arm 1 Set the right crank arm in the opposit...

Page 39: ...overs 6 Check that there is an appropriate gap between the right crank arm and the lock ring Right crank arm 0 2 mm Lock ring Installing the arm covers If arm covers are included with the chainring in...

Page 40: ...ing the drive unit and peripheral parts Installing the arm covers 1 Set the arm covers to the left and right sides of the chainring Install so that the hooks catch the spider arm on the chainring Arm...

Page 41: ...left and right For internal geared hub models proceed to Measuring and adjusting the chain tension Mounting screw 0 8 N m 0 8 N m Mounting screw Measuring and adjusting the chain tension The chain ten...

Page 42: ...ughly in the middle between the drive unit axle and rear wheel axle Adjust the chain tension so that the chain has a slack of 15 mm or more Measuring and adjusting with TL DUE60 When using chain tensi...

Page 43: ...and make it touch the chainring and rear sprocket Plunger 2 Adjust the chain tension so the plunger depresses slightly Make sure the top of the plunger does not stick out of the top of the frame Measu...

Page 44: ...and adjusting the chain tension 2 Push TL DUE60 up and make it touch the chainring and rear sprocket Plunger 2 Adjust the chain tension so the plunger depresses slightly Make sure that the flange of t...

Page 45: ...unication with devices Connecting the bicycle to a device allows you to configure the system update firmware and more Refer to the SHIMANO STEPS Cycle Computer User s Manual and the SHIMANO STEPS Spec...

Page 46: ...ched Refer to Installing the chainring and crank arms and Installing the arm covers for detailed instructions 1 Remove the right crank arm 2 Remove the arm cover if it is attached 3 Remove the lock ri...

Page 47: ...igure below Installation hole Zip tie 4 Replace the chainring Remove the chainring then install a new chainring Replacing the chain guard To replace the chain guard first remove the chainring from the...

Page 48: ...hows a double chain guard The procedure is the same for replacing a single chain guard Chain guard inward Chain guard outward Chainring Mounting screw 0 7 N m Only for double chain guard Replacing the...

Page 49: ...Please note specifications are subject to change for improvement without notice English Nov 2020 by SHIMANO INC ITP...

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