Shimadzu AGS-100NX Instruction Manual Download Page 39

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3-1

Chapter 3 Basic Instructions

CONTENTS

3.1 Name and Function of Each Part ..................................... 3-1

3.2 Installation Site Precautions............................................. 3-6

3.3 Connecting and Switching the Power ON/OFF

3-7

3.4 Attaching Load Cells ........................................................ 3-9

3.5 Safety Systems .............................................................. 3-12

3.6 Jog Operations ............................................................... 3-17

Summary of Contents for AGS-100NX

Page 1: ...SHIMADZU AUTOGRAPH AGS X Series Instruction Manual Read the instruction manual thoroughly before you use the product Keep this instruction manual for future reference 349 05468H Jul 2021...

Page 2: ...This page is intentionally left blank...

Page 3: ...mediately contact your Shimadzu representative to request a replacement To ensure safe operation read all Safety Instructions before using this product To ensure safe operation contact your Shimadzu r...

Page 4: ...situation which if not avoided will result in serious injury or death Indicates an indirect or potential hazard which if not avoided could result in serious injury or death Indicates a potentially haz...

Page 5: ...uce dangerous forces corresponding to the system capacity All operators should read the instruction manual thoroughly to ensure they operate the system correctly Control access to the system to ensure...

Page 6: ...r jigs Never operate the crosshead without crosshead limit switches in place Doing so could cause the crosshead to hit the jig and damage the frame jig or load cell Due to risk of electric shock never...

Page 7: ...cause the unit to fall which could injure workers If hoisting the testing machine screw eyebolts into the ends of ball screw shafts and keep the machine from leaning over too much A leaning AGS X unit...

Page 8: ...ace Also do NOT use this feature for positioning or other control purposes Load cell damage may be unavoidable for overshooting impacts occurring during rapid movements The crosshead upper and lower l...

Page 9: ...l disabling proper over force detection Fractured surfaces of hard specimens can be sharp Wear protective gear to prevent injury when handling broken specimens Continuous operation is limited to a max...

Page 10: ...azard Back Side of AGS X Unit Warning Label Due to risk of electric shock do not disassemble the testing machine Due to risk of electric shock shut off the power before disconnecting cables Keep hands...

Page 11: ...Before Using the System ix Warning Labels on the Equipment Be sure to set the Limiting knob Reconfirm positions of the limiting knob before testing Warning Label...

Page 12: ...g actions Then inspect the system before using it again and if necessary contact your Shimadzu service representative Shutting OFF the Machine in an Emergency Power Failure 1 Press the emergency stop...

Page 13: ...s leading to device failures and damage to data and software including the product s basic software 5 Power failures including power outages and sudden voltage drops leading to device failures and dam...

Page 14: ...n To ensure safe operation contact your Shimadzu representative if product installation adjustment or re installation after the product is moved is required Action for Environment WEEE To all users of...

Page 15: ...t of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC Product Name Table Top Type Universal Testing Instruments Model Name Autograph AGS X Series AGS 10kNX AGS 5kNX AGS 1kNX AGS 500N...

Page 16: ...Before Using the System xiv This page is intentionally left blank...

Page 17: ...me 2 2 Power Inlet Panel 3 3 Operating Panel 4 4 I O Connector Panel 5 3 2 Installation Site Precautions 6 1 Installation Site Environment 6 2 Power Supply Requirements 6 3 3 Connecting and Switching...

Page 18: ...3 Setting Crosshead Stroke Limits 4 5 4 Specifying Test Methods 5 1 Setting Test Force Polarity and Test Starting Direction 5 2 Setting the Test Speed 5 3 Specifying Break Detection Settings 6 5 5 Att...

Page 19: ...ts 3 9 3 Analog Outputs 4 9 4 Digital Inputs 5 9 5 Sensor I O Extension Box optional 6 9 6 Analog Recorder 7 Chapter 10 Maintenance and Inspection 1 10 1 Periodic Inspections 2 10 2 Inspection of Safe...

Page 20: ...Contents xviii This page is intentionally left blank...

Page 21: ...1 1 Chapter 1 Overview CONTENTS 1 1 Introduction 1 2 1 2 AGS X Unit Specifications 1 3...

Page 22: ...sign The front of the system offers a wide open table area to allow laying out specimens and jigs in advance Crosshead limits can be set easily with a single step Higher Than Expected Performance This...

Page 23: ...Power Supply Voltage2 Single phase 50 60 Hz 100 120 220 240 V switchable Switch Setting Nominal Voltages 100 V 100 110 V 120 V 115 120 125 127 V 220 V 200 220 230 V 240 V 240 V 9 Power Supply Capacity...

Page 24: ...nd Loading Frame Load Capacity Up to load cell capacity for all testing speeds 3 Test Force Measurement 1 500 Standard Precision Load Cell Max 1 of indicated value Guaranteed to pass validation within...

Page 25: ...at 90 deg 2 phase pulse up down pulse Max Pulse Rate 1 MPPS Pulse Count Range12 2147483648 to 2147483647 pulse counts 7 External Analog Voltage Output Number of Channels 2 channels Full Scale Voltage...

Page 26: ...he servo amplifier Alarm Monitor Records a history of alarms Ball Screw Protective Cover Provided 14 This cover is designed to keep specimen fragments from scattering not to ensure operator safety Mod...

Page 27: ...2 1 Chapter 2 Part List Specifications CONTENTS 2 1 AGS X Unit 2 2 2 2 Peripheral Equipment 2 3...

Page 28: ...With AGS X Unit 1 Power Cord P N 348 34063 01 2 Fuse 10 A P N 072 02004 26 includes 2 spare fuses and 2 separate fuses are installed in the AGS X unit 3 Fuse 5 A P N 072 02004 23 4 pcs 4 Rotation Bar...

Page 29: ...ecision Load Cell Product Name Load Cell Set 10 kNSX 5 kNSX 1 kNSX 500 NSX Rated Load Capacity 10 kN 5 kN 1 kN 500 N P N 346 55939 11 346 55939 10 346 55939 09 346 55939 08 Product Name Load Cell Set...

Page 30: ...File teeth 0 mm to 15 mm W50 L30 mm 346 52328 04 50 N Flat 0 mm to 14 mm W35 L25 mm 2 Non shift wedge type grips 1 set of upper and lower P N Capacity Grip Face Type Grip Face Opening Size of Grip Fac...

Page 31: ...t Jig Compressive Load Jig set includes parts a and b above Compression Plate 100 mm dia Compression Plate 200 mm dia P N 346 51531 03 343 08095 343 08224 17 Note If the compression plate diameter is...

Page 32: ...171 ISO 178 R5 R2 10 100 kN 346 52697 01 343 08171 03 a Composite Materials three four point bending JIS K 7074 JIS K 6911 R3 R5 R3 R2 5 kN 343 05934 10 b Metal Materials R5 R15 100 kN 343 08096 01 Ce...

Page 33: ...Software TRAPEZIUM LITE X P N 345 47801 Japanese version P N 345 47802 English version P N 345 47803 Chinese version 2 X T Type Recorder AR 228 P N 346 51735 3 X YT Type Recorder AR 6122 P N 346 51736...

Page 34: ...Chapte 2 Part List Specifications 2 8 4 Controller 1 Jog Controller P N 346 55922 2 Controller I O Extension Box P N 346 55920 01 3 Sensor I O Extension Box P N 346 55920 02...

Page 35: ...6 55918 21 STD 4 rails 346 55918 22 250 mm 346 55918 23 500 mm 6 Test Force Calibration Jig Force inspection jig to be attached to the tensile test jig Composition Weight Weight suspender and Universa...

Page 36: ...31 100 N 1 kN 100 N 100 N Weight 1 346 51040 17 5 kN 500 N 100 N Weight 1 346 51040 32 10 kN 1 kN 100 N Weight 10 346 51040 33 10 kN 5 kN 10 kN Loop shaped inspection force meter 1 346 51040 38 The w...

Page 37: ...Overseas Rating Length mm Plug Shape Safety Standard Primary Regions P N 125 V AC 15 A 2 5 MT UL CSA P SE North America Japan 348 34063 01 250 V AC 10 A 2 4 MT GB China 348 34063 02 250 V AC 10 A 2 4...

Page 38: ...Chapte 2 Part List Specifications 2 12 This page is intentionally left blank...

Page 39: ...tructions CONTENTS 3 1 Name and Function of Each Part 3 1 3 2 Installation Site Precautions 3 6 3 3 Connecting and Switching the Power ON OFF 3 7 3 4 Attaching Load Cells 3 9 3 5 Safety Systems 3 12 3...

Page 40: ...me and Function of Each Part 1 Key Parts of the Loading Frame Emergency Stop Button Operating Panel I O Connector Panel Jig Attachment Surface Power Inlet Panel Load Cell Crosshead Crossyoke Limit Bar...

Page 41: ...wer Switch Press the I side to switch the power ON Press the O side to switch the power OFF 3 Fuse Holder Internal fuses are included to prevent overcurrent The holder also includes the input power mo...

Page 42: ...the Jog buttons are used to select parameters or increase decrease values 5 Zero Reset Buttons Resets test force or stroke values to zero 6 RETURN Button Used to move the crosshead quickly back to it...

Page 43: ...o connect external extensometers analog recorders or other sensors 3 USB USB function connector Used to connect to the computer via a USB cable Shimadzu s dedicated testing machine data processing sof...

Page 44: ...5 m amplitude 7 Avoid locations near equipment that generate electromagnetic induction Avoid locations near high frequency equipment which can affect highly sensitive load cells amplifiers and other i...

Page 45: ...ments The provided power cord is only for use within Japan To use the system outside of Japan confirm the applicable power supply voltage then obtain a power cord that meets local regulations optional...

Page 46: ...panel shows following informations 3 After switching the power ON the servo power automatically switches ON provided both the emergency stop button and stroke limit switches are released If the emerge...

Page 47: ...ner bolts using the rotation bar then lift the load cell with one hand while removing the fastener bolts with the other hand 5 Attach the desired load cell to the crosshead using the load cell fastene...

Page 48: ...he above steps 1 to 3 to push the other rotation restricting plate and tighten the bolts When changing the load cell capacity make sure that the both rotation restricting plates are removed to outside...

Page 49: ...ctions 3 11 8 Electronically calibrate E CAL the test force Tests cannot be performed after switching the power ON until electronic calibration E CAL is executed OptionDevices Force Execution Calibrat...

Page 50: ...r limit collar the limit bar starts moving up along with the crosshead Once it moves up about 2 mm it triggers a sensor on the bottom of the front cover which activates the Limit ON status Moving Down...

Page 51: ...st must be set to proper values If setting these limits is difficult determine the setting range so that the gap between the crosshead top jig and the crossyoke and the gap between the crosshead botto...

Page 52: ...er Moving the fragment containment cover to its lowest position activates the cover interlock Fragment Containment Cover Simultaneously grip both handles on the inside and outside The cover stopper is...

Page 53: ...and the crosshead stopped when a measurement value exceeds a specified value during tests Maximum and minimum limits can be specified independently for each sensor connected Sensor parameters for whi...

Page 54: ...safety and operating convenience when overloaded movement in the unloading direction is not stopped Differentiating between directions is determined by the UP START DOWN START method setting Detection...

Page 55: ...eatures may function do NOT look away from the test space while operating the system Crosshead Stroke Limit Emergency Stop Button Contact Load Function Overload Detection Function When the high speed...

Page 56: ...Chapter 3 Basic Instructions 3 18 This page is intentionally left blank...

Page 57: ...4 1 Chapter 4 Operating Panel CONTENTS 4 1 Introduction 4 2 4 2 Test Display Screen 4 3 4 3 Menu Screens 4 4 4 4 Method Menu Details 4 10 4 5System Menu Details 4 32...

Page 58: ...e best suited for their needs When the TEST button LED is illuminated it indicates tests can be started the crosshead can be returned and job operations can be performed When the METHOD FILE and SYSTE...

Page 59: ...s Computer Connected Icon Selected File Number Does not appear if no file is selected FORCE STRESS Display STROKE Display Display Mode Button The DISP button changes the display mode in the sequence R...

Page 60: ...screens and parameter setting screens 1 Submenu Screens Submenu 1 Submenu 2 2 Parameter Setting Screen Parameters Settings Submenu screens consist of two levels Submenus 1 and 2 Parameter setting scre...

Page 61: ...tch between menu levels A scroll bar on the right edge of the display screen indicates the current menu level position JOG DOWN JOG UP START Enter RETURN Escape JOG DOWN JOG UP START Enter RETURN Esca...

Page 62: ...ng the parameter setting Parameters can be numerical or selectable 1 Numerical Parameters Press the JOG UP DOWN buttons to increase or decrease the numerical value Hold the button down to increase dec...

Page 63: ...Minimum Cycle Count Break Setup Print Setup Internal Files or PC Files Note Switches to computer files when connected to TRAPEZIUM LITE X Calibration Jog Speed Analog Output Setup Test Display Screen...

Page 64: ...ion Cycle Count Break Setup Print Setup Ext Origin Internal Files or PC Files Note Switches to computer files when connected to TRAPEZIUM LITE X Calibration Jog Speed Pre Load Analog Output Setup Main...

Page 65: ...Files Note Switches to computer files when connected to TRAPEZIUM LITE X Calibration Examination Jog Speed Pre Load Analog Output Digital Input Ctrl In Out Setup Maintenance Option Devices Filter Styl...

Page 66: ...cle test mode Setting Procedure Setting Value Single Performs a single test default value Cycle Performs a cycle test Test Mode Single Test Mode Test Mode Test Mode METHOD Hold control Maximum Force S...

Page 67: ...3 cycles per minute Setting Test Force Polarity and Test Starting Direction Selects the loading direction tension or compression and crosshead movement direction Setting Procedure Setting Value Tens...

Page 68: ...ized loading jigs For example the force applied to the load cell during compression tests using a compression cage is tension Always electronically calibrate E CAL the test force amplifier whenever th...

Page 69: ...g Value 2 Specifies test speed Parameter Default Value Setting Range Stroke 50 mm min 0 001 mm min to 1000 mm min Force 10 of FS sec 0 001 to 999999 N sec Stress 10 N mm2 sec 0 001 to 999999 N mm2 sec...

Page 70: ...3 Automatic Control Setting Initial Speed Specifies the stroke speed immediately after starting the test Setting Procedure Setting Value Enters the initial speed for tests Parameter Default Value Sett...

Page 71: ...ng automatic control Setting Procedure Setting Value Specifies the starting point for test force Parameter Default Value Setting Range Start Point 1 of rating 0 to 100 of rating This setting specifies...

Page 72: ...s sectional area of the specimen to allow determining stress Setting Procedure Setting Value Enters the cross sectional area of the specimen Parameter Default Value Setting Range Cross Section Area 1...

Page 73: ...Specifies the maximum minimum Analog Input 1 values only in Advanced mode Analog 2 Specifies the maximum minimum Analog Input 2 values only in Advanced mode Digital 1 Specifies the maximum minimum Dig...

Page 74: ...st Force Rating Min value to positive rating value Analog 1 and 2 GL FS Min Value to GL FS Digital 1 and 2 GL FS Min Value to GL FS Minimum Parameter Value Default Value Setting Range Stroke 1250 mm 9...

Page 75: ...uge length for Analog 1 Analog2 Specifies the gauge length for Analog 2 Digital1 Specifies the gauge length for Digital 1 Digital2 Specifies the gauge length for Digital 2 Setting Value 2 Enters gauge...

Page 76: ...Analog2 Specifies the full scale for Analog 2 Digital1 Specifies the full scale for Digital 1 Digital2 Specifies the full scale for Digital 2 Setting Value 2 Enters the full scale FS value Parameter...

Page 77: ...isplacement is measured by assuming extension is zero when the test force reaches the extension origin starting point Setting Procedure Setting Value Enters the test force value for the extension orig...

Page 78: ...Force Stress Specifies the maximum minimum points for test force and stress Setting Value 2 Specifies the maximum and minimum points for each parameter Parameter Default Value Setting Range Stroke 10...

Page 79: ...crosshead returns quickly to its origin point after reaching the maximum point Cycle Test Manual After reaching the maximum point the crosshead is held in place until the START button is pressed Retu...

Page 80: ...input to keep constant during hold mode Setting Procedure Setting Value Stroke Holds the stroke value constant default setting Force Stress Holds the test force or stress value constant If the hold pe...

Page 81: ...tests Setting Procedure Setting Value Enters the cycle count Parameter Default Value Setting Range Cycle Count 1 0 to 9999 Cycle tests are subject to the following limitations 1 Number of Cycles Max...

Page 82: ...count setting Setting Procedure Setting Value Stop Crosshead is stopped after reaching cycle count setting default setting Break Keeps moving the crosshead in the starting direction after reaching cyc...

Page 83: ...r Default Value Setting Range Start 7 of rating 0 035 to 7 of rating Setting the Action After Break Detection Specifies the crosshead action after detecting a break Setting Procedure Setting Value Sto...

Page 84: ...breakpoint sensitivity Setting Procedure Setting Value Enters the breakpoint sensitivity value Parameter Default Value Setting Range Sensitivity 10 of rating 0 005 to 1000 of rating The breakpoint se...

Page 85: ...ue Specifies the breakpoint level Setting Procedure Setting Value Enters the breakpoint level value fixed at 1 1000 of load cell rating in simple menu mode Parameter Default Value Setting Range Level...

Page 86: ...he breakpoint peak level Setting Procedure Setting Value Enters the breakpoint peak level Parameter Default Value Setting Range Peak Level 90 0 1 to 99 9 The breakpoint peak level function determines...

Page 87: ...ing tests Setting Procedure Setting Value Yes Displays a print message No Does not display a print message default setting This requires the optional TRAPEZIUM LITE X material testing software When th...

Page 88: ...libration cable to apply a simulated load on the load cell and calibrate the test force amplifier Setting Procedure Setting Value Force Electronically calibrates E CAL the test force Wait at least 15...

Page 89: ...edure Setting Value 1 Analog1 Calibrates Analog Input 1 Analog2 Calibrates Analog Input 2 Setting Value 2 Zero Sets to use zero volts for analog input Span Sets to use the full scale voltage for analo...

Page 90: ...edure Setting Value Force Displays measured test force values Analog1 Displays measured Analog Input 1 values Analog2 Displays measured Analog Input 2 values Digital1 Displays measured Digital Input 1...

Page 91: ...the low speed jog speed High Speed Sets the high speed jog speed Setting Value 2 Low Speed Enters the low speed jog speed High Speed Enters the high speed jog speed Parameter Default Value Setting Ra...

Page 92: ...ading Setting Procedure Setting Value Enters the crosshead speed Parameter Default Value Setting Range Loading Speed 10 mm min 0 001 mm min to 1000 mm min Preload Loading Speed Pre Load Load Speed 10...

Page 93: ...ete Setting Procedure Setting Value Enters the target test force Parameter Default Value Setting Range Target 0 002 of rating 0 002 of rating to 100 of rating value This setting is used to apply a pre...

Page 94: ...troke Outputs the stroke value CH 2 default setting Analog1 Outputs the Analog Input 1 value CH 2 only Analog2 Outputs the Analog Input 2 value CH 2 only Digital1 Outputs the Digital Input 1 value CH...

Page 95: ...form for Digital Input 1 CH 2 Specifies the pulse form for Digital Input 2 Setting Value 2 A B Phase Specifies a 90 degree 2 phase pulse default setting UP DOWN Specifies an up pulse down pulse method...

Page 96: ...ital Input 2 Setting Value 2 Enters the extension length per pulse Parameter Default Value Setting Range Pulse Rate 0 001 mm p 0 00001 mm p to 100 mm p If the pulse form is A B phase the system multip...

Page 97: ...ed Uses a filter suited to the sampling rate default setting High Accuracy Uses a filter with a narrow pass band to reduce fluctuations in measurement values The TRAPEZIUM LITE X materials testing sof...

Page 98: ...turns the crosshead quickly to origin Interlock Enables external input for crosshead action interlock Setting Value 2 allows selecting the input logic If L is selected Input is enabled if input termin...

Page 99: ...X unit Stop Crosshead is stopping Testing Testing is in progress Return Crosshead is returning quickly Jog Crosshead is moving by jog operations C H Moving Crosshead is in motion Setting Value 2 allow...

Page 100: ...ing Value Simple Allows simple testing operations such as for tests with constant stroke speed Normal Allows complex testing operations such as test force control or strain control modes Advanced Allo...

Page 101: ...creen Setting Procedure Setting Value 1 Force Stress Specifies the display units for test force and stress Stroke Specifies the display units for stroke Analog1 Specifies the display units for Analog...

Page 102: ...ing Procedure Setting Value Enters the waiting time Parameter Default Value Setting Range Power Saver Settings 0 min 0 min to 99999 min The power saver mode reduces the following power requirements Di...

Page 103: ...in the AGS X unit to initial setting values Setting Procedure Setting Value Yes Starts initialization No Does not initialize Even if the system is reinitialized it does not clear load cell informatio...

Page 104: ...is started up Displaying the FPGA Version Displays the FPGA firmware version Setting Procedure Setting Value 1 Displays the firmware version for FPGA used for measurement Setting Value 2 Displays the...

Page 105: ...Changes internal parameters Setting Procedure Setting Value 1 Enter the number for the keycode to be changed Setting Value 2 Enter the data for the keycode to be changed Maintenance Keycode Number Da...

Page 106: ...ontroller ON OFF SIE Switches the SIE automatic extensometer ON OFF ProtectionCover Switches the fragment containment cover ON OFF Extension Box Switches the controller I O extension box ON OFF Contro...

Page 107: ...Tests CONTENTS 5 1 Introduction 5 2 5 2 Attaching a Tensile Test Jig 5 2 5 3 Setting Crosshead Stroke Limits 5 4 5 4 Specifying Test Methods 5 5 5 5 Attaching Specimens 5 7 5 6 Starting Tests 5 8 5 7...

Page 108: ...test at constant stroke speed to describe how to perform a tensile test 5 2 Attaching a Tensile Test Jig 1 Attaching the Upper Grip The grip shown above is typical but attach other grips as appropria...

Page 109: ...ng Tensile Tests 5 3 2 Attaching the Lower Grip The grip shown above is typical but attach other grips as appropriate for the respective configuration Lower Joint Datum plane Lower Grip Locknut Spanne...

Page 110: ...minimum at both upper and lower limits The crosshead upper and lower limits expected during a test must be set to proper values If setting these limits is difficult determine the setting range so that...

Page 111: ...st Speed Set test speed by selecting Test Speed on the METHOD menu For specimens with unknown elasticity set the test speed adequately low enough to prevent sudden increases in test force For metals 0...

Page 112: ...Setup on the METHOD menu and setting Sens Value Break point is detected by a combination of break sensitivity break level and peak break level For more details see 4 4 11 Break Detection ON OFF Setup...

Page 113: ...lower grip during jog operations 1 Insert the specimen at the center of the grip faces 2 Tighten securely with both hands 3 Use jog operations to insert the specimen between the lower grip faces 5 Tig...

Page 114: ...ps were tightened 5 6 Starting Tests 1 Pre Test Confirmation 1 Use jog operations to remove any initial test forces 2 Press STROKE to zero the crosshead position The fragment containment cover can be...

Page 115: ...will not move Reconfirm parameters If an alarm is displayed confirm the alarm description and eliminate the cause To stop the test before it is finished press the STOP button 1 Press the START button...

Page 116: ...loves is recommended The crosshead moves quickly when returning Therefore do NOT look away from the testing machine until the crosshead finishes returning 1 Open the fragment containment cover 2 Remov...

Page 117: ...most recent test data is displayed However once the next test is performed or the power is switched OFF that test data is lost If a horizontal line is displayed it indicates there is no test data 5 7...

Page 118: ...Chapter 5 Performing Tensile Tests 5 12 This page is intentionally left blank...

Page 119: ...sion and Bending Tests CONTENTS 6 1 Introduction 6 2 6 2 Attaching Compression and Bending Test Jigs 6 2 6 3 Setting Crosshead Stroke Limits 6 4 6 4 Specifying Test Methods 6 5 6 5 Attaching Specimens...

Page 120: ...of the loading jig contacts the bottom of the load cell Tighten the set bolt on the compression loading jig when the top of the compression plate is in contact with the compression loading jig Set Bol...

Page 121: ...bending punch is in contact with the compression loading jig Set Bolt 1 Screw in the compression loading jig 2 Temporarily loosen the set bolt then insert the bending punch Bending Support Base Hex So...

Page 122: ...ement limits For compression tests use the compression stroke length as a reference to keep any extra allowance to a minimum at both upper and lower limits Set the limit range so that jigs on the cros...

Page 123: ...u set Pol Start to Comp Down 2 Setting the Test Speed Set test speed by selecting Test Speed on the METHOD menu For specimens with unknown rigidity set the test speed adequately slow enough to prevent...

Page 124: ...not automatically detected They are set by selecting Soft Limit on the METHOD menu Set limit values that do not allow the bending punch to contact the bending supports ON OFF Setup ON Sens Value 10 00...

Page 125: ...guidelines provided for tensile tests see 5 6 Starting Tests 4 Zero the test force 1 Adjust the distance between supports Supports 2 Place the specimen in the center of the supports 3 Use jog operati...

Page 126: ...Chapter 6 Performing Compression and Bending Tests 6 8 This page is intentionally left blank...

Page 127: ...7 1 Chapter 7 Method Files CONTENTS 7 1 Introduction 7 2 7 2 File Operations 7 2 7 3 Computer File Operations 7 3...

Page 128: ...er as well 7 2 File Operations 1 Reading Files On the FILE menu select the desired file to be read from Internal Files This displays the file number test type and test speed 2 Deleting Files On the FI...

Page 129: ...FILE menu If data to save already exists delete the data before saving the file 7 3 Computer File Operations When a computer is connected the files on the Quick Method List can be browsed Internal Fil...

Page 130: ...Chapter 7 Method Files 7 4 This page is intentionally left blank...

Page 131: ...8 1 Chapter 8 Control Input Output CONTENTS 8 1 Introduction 8 2 8 2 Registering Optional Devices 8 3...

Page 132: ...ts via an air chuck controller Connect To CONTROL I O connector on the AGS X unit or Port 2 connector on the extension box 3 Marker Controller Allows marking specific measurement values within measure...

Page 133: ...ng on the type of optional unit Make sure it is not connected incorrectly 8 2 Registering Optional Devices Register optional devices by selecting Option Devices on the SYSTEM menu Be sure to set OFF a...

Page 134: ...Chapter 8 Control Input Output 8 4 This page is intentionally left blank...

Page 135: ...9 1 Chapter 9 Sensor Input Output CONTENTS 9 1 Introduction 9 2 9 2 Analog Inputs 9 3 9 3 Analog Output 9 4 9 4 Digital Inputs 9 5 9 5 Sensor I O Extension Box optional 9 6 9 6 Analog Recorder 9 7...

Page 136: ...nels 2 Output Voltage Range 5 V or 10 V selected via parameter settings Output Content Test force values or stroke values 3 Digital Inputs Number of Channels 2 Pulse Type 90 deg 2 phase pulse or UP DO...

Page 137: ...10320 52F0 008 Omron Connector DX40M 20P Shell DX30M 20 CV Hirose Electric Connection Example Do NOT apply more than 12 V to analog input terminals VIN1 or VIN2 Doing so could damage the input circuit...

Page 138: ...hell 10320 52F0 008 Omron Connector DX40M 20P Shell DX30M 20 CV Hirose Electric Connection Example Do NOT short analog output terminals VOUT1 or VOUT2 to AGND or ground Doing so could damage the outpu...

Page 139: ...ctric Connection Example Do NOT apply less than zero or more than 5 volts to pulse input terminals DIN1A DIN1B DIN2A or DIN2B Doing so could damage the input circuit Use shielded wire for wiring and a...

Page 140: ...g inputs and outputs Connected to AGS X SENSOR I O Connector Sensor I O Extension Box BNC Connector Configuration Do NOT apply more than 12 V to analog input terminals VIN1 or VIN2 Doing so could dama...

Page 141: ...der Analog data recorders can be connected via the SENSOR I O connector Do NOT connect analog recorder output terminals to each other or short them to ground Doing so could damage the output circuit X...

Page 142: ...Chapter 9 Sensor Input Output 9 8 This page is intentionally left blank...

Page 143: ...10 1 Chapter 10 Maintenance and Inspection CONTENTS 10 1 Periodic Inspections 10 2 10 2 Inspection of Safety Equipment 10 2...

Page 144: ...Shimadzu or its designated agents 1 Emergency Stop Button 1 While pressing a jog button to move the crosshead press the emergency stop button 2 The crosshead should stop and not restart even if the jo...

Page 145: ...ur service representative Confirm that limits can be released by squeezing the slide limit handle Without releasing the slide limit grip the body of the slide limit and try to pull the slide limit upw...

Page 146: ...Chapter 10 Maintenance and Inspection 10 4 This page is intentionally left blank...

Page 147: ...11 1 Chapter 11 Troubleshooting CONTENTS 11 1 Introduction 11 2 11 2 Alarm Display 11 2 11 3 Other Problems 11 6 11 4 Resetting the System 11 8...

Page 148: ...r Shimadzu sales or service representative Note that Shimadzu cannot warrant products repaired adjusted or otherwise serviced by a company other than Shimadzu or its designated agents 11 2 Alarm Displ...

Page 149: ...rm Code 12 Alarm Display USB Func PC Err Description An error occurred during USB communications with the computer Corrective Measures Switch the AGS X power OFF then switch it ON again after about 10...

Page 150: ...og operations Alarm Code 30 Alarm Display CalCable Err Read Description Failed to read data from the calibration cable Corrective Measures Confirm whether the calibration cable is connected correctly...

Page 151: ...error in the linearization procedure as well Alarm Code 38 Alarm Display Calibration Err Description Calibration of analog input failed Corrective Measures If the alarm occurred during zero adjustmen...

Page 152: ...sage 1 Power Supply Problems Problem Cannot switch the instrument power ON Corrective Measures Confirm whether a circuit breaker has tripped on the power supply panel Confirm whether the power cord is...

Page 153: ...connected to a computer Try again after the test is finished or after disconnecting the computer Also errors cannot be canceled from the AGS X unit when a computer is connected Cancel errors via the...

Page 154: ...tings After restoring factory settings optional devices must be registered and the system of units and the display units must be specified Even if the system is reinitialized it does not clear load ce...

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