Sherex FLEX?5S Quick Start Manual Download Page 1 | Manualshive

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Sherex FLEX?5S Quick Start Manual Download Page 1

Quick Start Manual

FLEX

‐

5S

Threaded Insert Power Tool

Pull to Stroke Set Up

Part

of

the

FLEX

family

of

modular

‐

based

tooling.

FLEX

tooling

has

the

capability

to

be

upgraded

from

the

original

base

tool.

Upgrades

include

process

‐

monitoring,

conversion

to

in

‐

line

tool,

conversion

to

a

split

tool

with

a

remote

booster,

and

conversion

to

a

pull

to

pressure

tool.

1
2
3
...
»

Summary of Contents for FLEX?5S

Page 1: ...Part of the FLEX family of modular based tooling FLEX tooling has the capability to be upgraded from the original base tool Upgrades include process monitoring conversion to in line tool conversion to a split tool with a remote booster and conversion to a pull to pressure tool ...

Page 2: ...ies a 6 month warranty against defects that are caused by faulty materials or workmanship Sherex warranty period commences from the date of delivery which is confirmed either by the invoice or delivery note The warranty becomes invalidated if the installation tool is misused or not serviced maintained and operated according to the instructions in the Quick Start and Repair Manuals www sherex com 8...

Page 3: ...d or personal injury THIS TOOL MUST BE KEPT IN EXCELLENT CONDITION AND SHOULD BE CHECKED BY SPECIALIZED PERSONNEL ON A REGULAR BASIS TO DETECT DAMAGES AND EVALUATE ITS OPERATING CONDITION ALWAYS DISCONNECT THE AIR SUPPLY BEFORE SET UP ADJUSTMENT OR REMOVAL OF THE NOSE ASSEMBLY AIR INLET SHALL NOT EXCEED 7 BAR 102 PSI DO NOT USE THE TOOL WITHOUT OIL PLUG IN PLACE www sherex com 866 4SHEREX 400 Rive...

Page 4: ...on of the tool contact Sherex for the conversion instructions for changing this tool to a pull to pressure installation method The tool is designed to install rivet nuts from M3 to M10 6 32 to 3 8 24 The recommended operating air pressure is between 5 7 bar 72 5 101 5 PSI Sherex Rivet Nut Series Thread Sizes CAL CAK CAH CAO CPB CPN CA CFH CFT CFW TU CLM CKM 6 M3 X 8 M4 X 10 M5 X 1 4 M6 X 5 16 M8 X...

Page 5: ...ec NOISE LEVEL Less than 70 dB A WEIGHT Without kit 1 9 kg 4 2 lbs VIBRATION Less than 2 5 m s2 PLACING FEATURES Inserts M3 M10 6 32 3 8 24 Contact Sherex should you require a pull to stroke setup for this tool FLEX 5P F L E X T O O L D I M E N S I O N S www sherex com 866 4SHEREX 400 Riverwalk Pkwy Suite 600 Tonawanda NY 14150 4 10 24 260 1 10 45 265 43 2 0 50 3 Dimensions shown in bold are in in...

Page 6: ...ut may require you to turn forward 1 notch Screw on the nose casing and the nose tip 1 with the lock nut 2 on it To remove the equipment do the reverse operation Nose Casing www sherex com 866 4SHEREX 400 Riverwalk Pkwy Suite 600 Tonawanda NY 14150 5 PLACING RIVET NUT ONTO MANDREL LENGTH CHECK Keeping the tool disconnected from air supply place an insert on mandrel 3 adjust item 1 in order to matc...

Page 7: ... 3 8 16 UNC FL5 HS 3716 FL5 HS 00842 M 3716 250 FL5 HS 00742 XXXX 3 8 24 UNF FL5 HS 3724 FL5 HS 00842 M 3724 250 FL5 HS 00742 XXXX RIV FLOAT Riv float is covered under U S Patent No 7 713 011 M3 FL5 HS 2528R FL5 HS 00848 M 2528 225 FL5 HS 00748 FL5 HS 09148 M4 FL5 HS 2528R FL5 HS 00848 M 2528 225 FL5 HS 00748 FL5 HS 09148 M5 FL5 HS M5R FL5 HS R0995 M M5 65 FL5 HS 01005 FL5 HS 09105 M6 FL5 HS M6R F...

Page 8: ...t ring beyond the 6 mm stroke may cause the auto reverse to not function If this occurs turn the adjustment ring in the opposite direction reducing the stroke distance to 6 mm Manual Reverse Button 4 Air Inlet 1 Thread an insert rivet nut on to the tool 1 or 2 turns Apply pressure to the insert and the auto spin on feature will engage thereby spinning the rivet nut up the mandrel until it comes in...

Page 9: ...000 cycles the tool should be completely checked and parts that are worn or damaged should be replaced O rings should be replaced and lubricated with Molykote 55M grease before assembly Only a trained technician should service the Flex 5S tool Should the Flex 5S tool require repair the tool can be sent to the Sherex authorized repair center Alcorn Industrial Inc 5412 Rock Hampton Court Indianapoli...

Page 10: ...ce with proper mandrel Insert does not spin on the mandrel Mandrel out or damaged Replace Excessive pull stroke Defective insert Defective or worn out or damaged mandrel Tool is locked in installed insert Depress manual spin off If this does not work disconnect air insert a pin through nose casing slots and unscrew Contact Sherex Replace Mandrel Excessive pull stroke Re set pull stroke Mandrel bre...

Page 11: ...at has internally floating threads that allow for component attachment in off center applications was designed for installation post finish in applications where cage nuts clinch nuts floating nut plates or weld nuts are typically used By aligning to the drive angle of the screw RIV FLOAT accounts for tolerance stack up saving rework of components and downtime associated with stripped or cross thr...

Page 12: ...0358 Email info sherex com www sherex com SHEREX TAIWAN No 201 Sandong Road Chungli City Tao Tuan Hsien Taiwan R O C Phone 011 886 3 4988689 Fax 011 886 3 4989395 Email sales sherex com tw www sherex com tw SHEREX MEXICO S de R L de C V Av Constituyentes 47 Desp 104 Col El Pocito Corregidora Queretaro C P 76910 Mexico Phone 52 442 196 8075 Email ventasmexico sherex com www sherex com ...

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