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SHENXI

 Temporarily Installed   

Suspended Access Equipment 

 

 

 

OPERATION MANUAL 

For Shenxi ZLP250 

Temporarily Installed Suspended Platform 

               

INSTALLATION OPERATION 

MAINTENANCE 

 

 

 

 

 

 

 

TEL.:86-510-88215261 Fax: 86-510-88700937 

Website: 

www.shenxi.com

    E-mail: [email protected] 

 

 

SHENXI

 MACHINERY CO., LTD. 

P.R CHINA 

Summary of Contents for ZLP250

Page 1: ...s Equipment OPERATION MANUAL For Shenxi ZLP250 Temporarily Installed Suspended Platform INSTALLATION OPERATION MAINTENANCE TEL 86 510 88215261 Fax 86 510 88700937 Website www shenxi com E mail shenxi...

Page 2: ...llation 7 4 2 Installation of Suspension Mechanism 7 4 3 Installation of Hoists Safety Locks and Electric Control Box 8 4 4 Connection Between Suspended Platform and Suspension Mechanism 8 4 5 Special...

Page 3: ...eries versatile knock down platforms provides workers safer easier and more efficient platform access ZLP series temporarily installed suspended access equipments conform to the national standard GB19...

Page 4: ...ght Lifting part including hoist safety lock and electric control system Steel Platform 180kg Suspension mechanism 115kg Counter weight 400kg 3 Main Structure and Operation Principle 3 1Suspended Plat...

Page 5: ...the tommy bar for fixing the reinforced steel rope and counter weight will be placed on the rear base For details of structure see attached figure 1 suspension mechanism Figure 2 Suspension Mechanism...

Page 6: ...d to produce braking torque that stops and supports the suspended platform In the event of power failure or emergency the manual descending device can be used to prompt the suspended platform to slide...

Page 7: ...nnection plug See figure 6 as below 1 2 3 4 5 6 7 8 9 Figure 5 Electric Control System The electric control box is used for the control of the up and down movement of the suspended platform The main e...

Page 8: ...ing power supply platform stops Alarm bell rings If the upper limit switch bumps the limit block and works only after the suspended platform is lowered the start button and control button can be press...

Page 9: ...Installation of Suspension Mechanism See attached figure 1 suspension mechanism and use the special installing tool pinch bar if necessary 4 2 1 Insert the tommy bars into the front base and rear bas...

Page 10: ...2 Install safety lock on the bracket of the hoist mounting frame and tighten with bolts Fix the limit switch onto the right position of the safety lock 4 3 3 Install and hang the electric control box...

Page 11: ...twisted 4 7 4 The hoist must be fixed with the pins and bolts 4 7 5 Make sure that the plugs of the motors and the control button be inserted into the sockets of the control box correctly 4 7 6 The p...

Page 12: ...the suspended platform upward and downward 3 5 times for about 3 5 m travel and check a The noise of the hoist should be normal and the electromagnetic brake will be actuated reliably b Press emergenc...

Page 13: ...f the suspension mechanism is over two times of the overturning moment 5 3 5 It is not suggested to install the platform over the rated length or use the two platforms together And it is also not allo...

Page 14: ...the platform lowered smoothly onto the ground 5 3 14 Site environment a No high voltage line within the 10 meters b It is not allowed to use the equipment in thunderstorm fog or the wind of grade 5 wi...

Page 15: ...tch to stop the moving of the platform replace the contactor or control button The electromagnetic brake is out of order 1 The space between the electromagnetic disk and the armature is too big 2 Too...

Page 16: ...ge AC380 V and output voltage DC99 V Low voltage of the power supply Check and adjust the voltage Damage of hoist Check and repair the hoist Abnormal noise of the motor or the motor is hot Operation l...

Page 17: ...on condition and the working period After the end of use of entire machine a thorough keeping and examination should be done 7 3 1 Hoist a Replace the oil in the gear reducer No 30 machine oil quantit...

Page 18: ...Care must be taken that the bottom plate of the platform balustrades mount frame for hoist and the suspension mechanism should not be deformed when loading and transportation 9 Documents and Tool 9 1...

Page 19: ...Operation Instructions for ZLP250 Temporarily Installed Suspended Access Equipment 20 Attached figure 1 Suspension Mechanism...

Page 20: ...Operation Instructions for ZLP250 Temporarily Installed Suspended Access Equipment 21 Attached Figure 2 LTD6 3 Hoist Structural Diagram...

Page 21: ...Operation Instructions for ZLP250 Temporarily Installed Suspended Access Equipment 22 Attached Figure 3 LTD6 3 Hoist Exploded View...

Page 22: ...sc ZLP6308 1 11 1 29 Bearing 6005 2Z 1 8 Steel belt assembly ZLP6308 1 8 1 30 Worm ZLP6308 1 1 1 9 Bearing 16304 Z 1 31 Nut M8 4 10 Wire pressing unit 1 32 Pinion shaft ZLP6308 1 7 1 11 Cover ZLP6308...

Page 23: ...ded Access Equipment 24 Attached Figure 4 Electric Wiring Diagram TX 15 SB3 10 L2 L1 380V 36V HL L3 N TC KM3 KM2 U 2U FR FU W5 V5 2V 2W M L7 KM1 L4 L8 L9 L5 L6 QF1 STP SB2 8 FR HA KM3 KM2 KM1 95 YB U...

Page 24: ...tor 3 Armature See figure 10 Electromagnetic Brake of Motor 4 Rectifier module Junction box of Motor 5 Centrifugal speed limiter See attached figure 3 LTD6 3Hoist 6 Rope pressing unit See attached fig...

Page 25: ...trol box Electric cable Location Indicating lamp of the power supply Suspended platform Connections Actuation of the universal switch Tube damaged or rust Actuation of the AC contactor Crack in weldin...

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