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Shelbourne 619938 01, Operator'S Manual, Page: 1 / 97

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Shelbourne 619938 01 Operator'S Manual Download Page 1

 

 

24-30m

3

 

OPERATORS MANUAL 

ORIGINAL INSTRUCTIONS 

MAN-05025 

POWERMIX PLUS

 

Issue 1     08/04/2019 

Summary of Contents for 619938 01

Page 1: ...24 30m3 OPERATORS MANUAL ORIGINAL INSTRUCTIONS MAN 05025 POWERMIX PLUS Issue 1 08 04 2019...

Page 2: ...SHELBOURNE PRODUCT...

Page 3: ...tion 5 2 Check configuration of auger blades and remove the blade guards see section 5 9 Ensure the hoses are not taught when connected to the tractor Check planetary 2 speed gearbox oil levels Check...

Page 4: ...would be no more than once or twice per year If you consent to us contacting you for this purpose please tick a box or boxes to say how you would like us to contact you Post Email Telephone SMS If you...

Page 5: ...listed above or can be found printed on the identification plate which is located on the LH side of the chassis member Scan down the page and select the relevant sub assembly your required part falls...

Page 6: ...KIT 03895 DG400 Basic display KIT 03896 DG600 Mid level display KIT 03904 Bluetooth Modem kit KIT 03900 3 pin plug connection kit KIT 03955 GPRS data transfer kit Wheel Tyre Options KIT 03990 435 50R...

Page 7: ...blished in the European Community EEA authorised to compile the technical file to the authorities on request Name Mr Neil Smith Address As stated above Herewith we declare that DESIGNATION DIET FEEDER...

Page 8: ......

Page 9: ...NTION WHEN USING THE PTO SHAFT 2 7 ACCIDENT PREVENTION WHEN OPERATING THE MACHINE 2 8 ACCIDENT PREVENTION WHEN TAKING ON PUBLIC ROADS 2 9 ACCIDENT PREVENTION WHEN LEAVING THE MACHINE 2 10 ACCIDENT PRE...

Page 10: ...E CONVEYOR DEFLECTOR 6 11 DIRECT COUPLED HYDRAULIC CONTROLS 6 12 ALL ELECTRIC HYDRAULIC VALVE CONTROLS 6 13 OPERATING THE WIRELESS HANDSET 6 14 OPERATING THE HANDBRAKE 6 15 OPERATING THE REAR STEERING...

Page 11: ...Reynolds Powermix Plus Scheduled information is listed to ensure the operator follows safe and efficient working procedures It must be read understood by all persons who are required to carry out work...

Page 12: ...ously We also reserve the right to make changes to the illustrations data and specifications contained within this manual 1 3 SERVICE PARTS Use guaranteed and genuine Shelbourne Reynolds Engineering s...

Page 13: ...in writing to Shelbourne during the Warranty Period and within a reasonable time of discovery that the machine supplied does not comply with the warranty given above 2 gives Shelbourne a reasonable o...

Page 14: ...perating Instructions 7 Where the original purchaser or any third party continues to use the machine after notifying a defect to Shelbourne or after becoming aware of such a defect This warranty shall...

Page 15: ...bourne will at its option either repair or replace the defective part free of charge Original Purchaser shall be responsible for labour and all freight charges to and from the place where the warranty...

Page 16: ...8...

Page 17: ...lations governing the operation of agricultural machinery as well as other generally acknowledged health and safety regulations and road traffic regulations must be strictly observed The tractor manuf...

Page 18: ...as spare parts through your dealer or importer TNF 0011 Stop the engine and remove the key from the tractor ignition before carrying out any work on the machine 610253 01 Beware of sharp blades on aug...

Page 19: ...terial 260060 01 Do not stand between the tractor and the machine whilst coupling to the tractor There is a risk of crushing 800221 01 Hydraulic oil is dangerous when under pressure and can be injecte...

Page 20: ...iate protective clothing and long hair tied back Gloves safety boots close fitting clothing etc Before adjusting the front drawbar height ensure the machine is uncoupled from the tractor and is sittin...

Page 21: ...mix and tractor Warn bystanders by sounding the horn of the tractor several times When reversing the tractor towards the Powermix always ensure there are no other persons in the vicinity or between th...

Page 22: ...at zero pressure on both the tractor and the Powermix Do not check the hydraulic system for leaks unless the system is at zero pressure Hydraulic systems can generate extremely high pressures Use pro...

Page 23: ...upplied with the Powermix and is intended for use with the Powermix Ensure the PTO shaft is fitted with the prescribed protective equipment protective tube and funnel shaped PTO shaft guard Be aware o...

Page 24: ...Powermix and tractor while it is being operated Warn bystanders by sounding the horn of the tractor several times and give them time to move away before starting Always inspect inside around and under...

Page 25: ...le adjusting the blade retarders be aware of the pinch point as the blade rotates If the windows of the tractor are open while mixing feeding it is recommended that personnel hearing protectors are us...

Page 26: ...tractor No person may be allowed to ride on the Powermix Always adjust the driving speed to suit the driving conditions Avoid fast turning when driving uphill downhill or across a slope Braking perfor...

Page 27: ...hat can extend high enough to reach the jacking point Standard trolley or bottle jacks will not have sufficient travel height Do not lift the machine via the lifting eyes located on the top rim using...

Page 28: ...As an extra precaution disconnect the PTO shaft hydraulic services from the tractor Ensure the door has been secured from accidently dropping by using the safety strap which attaches to the hydraulic...

Page 29: ...ing ensure the safe stop procedure is followed and the machine is parked on a firm level site This is to ensure that the unit does not unexpectedly move start up while the operator or person is in clo...

Page 30: ...than those for which the Powermix is intended such as transportation will automatically exempt Shelbourne Reynolds or the supplier from its his liability in respect of ensuing damage Such cases of imp...

Page 31: ...t foreign objects e g stones metal objects etc are not allowed to enter the machine and are not allowed to be mixed in with the feed Failure to observe this may result in damage to the Powermix and or...

Page 32: ...24...

Page 33: ...two planetary gearboxes i they drive the augers via the PTO shaft J As standard the machine is fitted with a 2 speed input gearbox k which is operated by an electric actuator l The machine is fitted...

Page 34: ...these materials may be in powder liquid or granular form The machine is at its best when a portion of the material is fibrous and may or may not require further cutting A typical mixing operation woul...

Page 35: ...5 50R19 5 160 32 45 65 l min 12v DC Note All weights and other data are approximate Weights in standard text and a 32km h speed limit must not be exceeded if the machines are to be taken on public roa...

Page 36: ...1 2965mm 9 9 8250mm 27 2900mm 9 6 1555mm 5 1 336mm 1 1 5530mm 18 2 2500mm 8 2 10105kg 24m 3 TANDEM AXLE 435 50R19 5 2756mm 9 1 2965mm 9 9 8250mm 27 3085mm 10 1 1555mm 5 1 336mm 1 1 5530mm 18 2 2500mm...

Page 37: ...ntly rated slings chains Next connect the slings chains to the machines sling points which are positioned in each corner at the top of the mixing chamber Do not lift the machine using the sling points...

Page 38: ...ng the machine for safety procedures TRANSPORTING ON DELIVERY VEHICLE Ensure the Powermix is securely fastened to the deck of the lorry Firstly block the wheels and activate the handbrake Use adequate...

Page 39: ...cident prevention when using the PTO shaft for safety procedures COUPLING OF TRACTOR 1 Secure the Powermix from moving by applying the handbrake or positioning wheel chocks 2 Reverse the tractor slowl...

Page 40: ...5 2 ADJUSTING THE DRAWBAR HEIGHT Refer to section 2 3 Accident prevention before starting the machine for safety procedures Refer to section 2 11 Accident prevention when servicing or working on the...

Page 41: ...firm even ground 2 Place a support such as axle props or heavy duty sleeper d underneath the front chassis member as shown below 3 Secure the Powermix from moving by applying the handbrake positioning...

Page 42: ...actor is less than this recommended figure the maximum conveyor speed will need to be reduced to enable all other hydraulic functions to operate If the flow rate from the tractor is greater than 65 l...

Page 43: ...positive terminal As an option the machine may be supplied with a self contained battery to power the weighing equipment In this case it is not necessary to connect the Euro 3 pin D plug to operate th...

Page 44: ...shortest working position length as the guard tubes Profile tubes and mark them 40mm as shown Grease the profile tubes before they are assembled as they will otherwise be exposed to high friction forc...

Page 45: ...haft 8 Lower the tractors PTO shield a 9 Attach the chain c to the provided attaching hole on the tractor Ensure the chains are fixed as close to a right angle to the PTO drive shaft as possible 10 En...

Page 46: ...raised position This is to gain extra ground clearance while operating Follow the below procedure for raising the parking stand 1 Ensure the safe stop procedure is followed 2 Secure the Powermix from...

Page 47: ...e side lights must be turned on If the weighing display is connected to a battery box the isolator switch must be turned on and the battery fully charged The set up and calibration numbers should be s...

Page 48: ...ime the PARTIAL and TOTAL keys 5 The word CALIB will appear on the display Press the MINUS and PLUS keys to change the value of this parameter to 10010 6 Press the PARTIAL and TOTAL keys together in o...

Page 49: ...ger blades per auger on the 30m3 model It is possible to adjust the angle of each blade to vary how aggressive the blades are at chopping As standard the auger blades are configured as shown below Thi...

Page 50: ...ot auger blade c together with its backing plate to the required position Position 1 is set in the most aggressive position and position 2 is set in the least aggressive position 8 Replace the fixings...

Page 51: ...nd is the correct length Check the hydraulic hoses are connected correctly and are long enough Check the electric connection is correct Check the electric 2 speed gear changing actuator is working cor...

Page 52: ...44...

Page 53: ...ions 6 6 6 7 8 Engage the tractors PTO shaft Please note the Powermix may be loaded without the PTO shaft running however the mixing and chopping process will be greatly accelerated if the Powermix is...

Page 54: ...ine whether the mix is finished is to look into the mixing chamber via the front inspection ladder When the mix looks homogenous it is time to feed The following is an example of a ration and recommen...

Page 55: ...retarders described on the next page will accelerate the chopping of root crops if the contents are filled to a level above the top anti rotational blade A faster chop can also be obtained by increasi...

Page 56: ...low procedure when operating the anti rotation blades 1 Ensure the tractors hand brake has been applied and the tractors PTO shaft is disengaged 2 Remove R clip a and extract pin b 3 Rotate the anti r...

Page 57: ...mix This speed is also useful if the mixing process needs to be stopped and re started Using this speed will effectively reduce the horsepower required to run the machine by 46 which makes the machine...

Page 58: ...s used to operate the electric linear actuator a which rotates a lever c to change the gear inside the 2 speed gearbox d Pushing button f will cause linear actuator to retract which results in high ge...

Page 59: ...blades which will hamper their effect of pushing material out of the door or the fact that the augers are rotating too slowly resulting in insufficient material movement The standard PTO shaft which i...

Page 60: ...mix and tractor have been positioned in a straight line 11 When the mixing chamber is almost empty the auger speed can be increased to the maximum to clear the feed from the augers Avoid shock loads t...

Page 61: ...hich is situated underneath the front mounting rail for the conveyor To move and elevate the conveyor to the right the hydraulic cylinder is extended and to move and elevate the conveyor to the left t...

Page 62: ...will be in its down position top photo It is designed to deflect the material onto the conveyor belt when feeding to the left When feeding to the right lower photo the conveyor must be moved to the r...

Page 63: ...service it is simply a case of engaging the relevant spool valve in the tractor cab If this connection method is used the hydraulic spool which operates the conveyor motor service must have the facil...

Page 64: ...the maximum conveyor speed will need to be reduced to enable all other hydraulic functions to operate If the flow rate from the tractor is greater than 65 l min the pressure drop of the hydraulic sys...

Page 65: ...or to the left press and hold switch f To start the conveyor motor feeding to the left press button g Each press of button g will result in a 10 increase in speed To slow the conveyor belt press butto...

Page 66: ...k to store the setting You can refine the settings as many times as you like and the order in which they are stored does not matter When you have finished turn off the remote to exit calibration mode...

Page 67: ...om a remote with which it is already paired For security the base unit will not attempt pairing in this situation You will need to turn off the old remote before you can pair the base unit to a new on...

Page 68: ...ndbrake see below To apply the handbrake simply rotate the crank handle a clockwise to tighten the cable which in turn will activate the brake The tightening force required to apply the handbrake is a...

Page 69: ...lic spool valves of the tractor When travelling forward the hydraulic spool valve should be locked in a neutral position and without pressure to enable the piston rod a to move freely to the left or r...

Page 70: ...available The button can also be pulled out again to re apply the brakes or it will automatically reset after the red Susie is re connected to a tractor with air braking The air then travels into the...

Page 71: ...happens automatically when the red susie is removed during uncoupling The emergency function is not a substitute for using the handbrake as any air leak would cause the brakes to release resulting in...

Page 72: ...handbrake positioning wheel chocks 3 Unhook the PTO shaft safety chain a from the Powermix end of the PTO shaft 4 Slide the PTO shaft from the shaft of the 2 speed gearbox 5 Remove the broken shearbol...

Page 73: ...This is to prevent the door from inadvertently dropping while you climb through the opening Follow the below procedure to connect the safety strap 1 Secure the Powermix from moving by applying the ha...

Page 74: ...below procedure when replacing the auger blades illustrated opposite 1 Secure the Powermix from moving by applying the handbrake positioning wheel chocks 2 Ensure the Powermix is detached from the tra...

Page 75: ...2 11 Accident prevention when servicing the machine before entering the machine remember that the floor of the machine will be very slippery particularly if wet and or polished with use Approach the t...

Page 76: ...ach the Feed door safety strap to prevent the door from inadvertently dropping 4 Manually rotate the mixing auger via the PTO drive shaft so that the auger blades are facing away from the door opening...

Page 77: ...uble Coin 435 50R19 5 9 3 135 IMPORTANT When inflating tyres it is recommended to Firstly inspect tyre and wheel for any cuts or damage replace or get repaired if necessary Use a clip on airline conne...

Page 78: ...loosening occurs After the first week of use Depending if the wheel nuts have become loose then repeat check tighten weekly until no loosening occurs Regularly during use onwards Repeat every time the...

Page 79: ...heel until the hub is slightly braked 4 The rotation of the hub should feel to be slightly stiff slacken the castle nut until there is no friction between the castle nut and the outer bearing and the...

Page 80: ...ne for safety procedures They should be checked after the first 300km before intensive use or every 3 months or 5 000km Check the brake wear and the clearance between the brake shoes and the drum visu...

Page 81: ...ic brake cylinder reaches about two thirds of its maximum travel 40 45mm The stroke is adjusted by rotating the adjustment screw a clockwise by 2 clicks with a 19mm spanner After adjustment checking g...

Page 82: ...urn and check again to eliminate the effects of wheel buckling If the measurements are not the same adjustments will need to be made follow the method as described below to set the wheel alignment 1 B...

Page 83: ...after washing with high pressure equipment Use good quality Universal grease Lubricate the grease points a on the steering axle until new grease leaks from the housing Lubricate the grease points on t...

Page 84: ...months or 5 000km thereafter Check the torque of the 16 off M24 bolts a which connect the axle anchor housings to the suspension leaf springs The tightening torque should be 550 600 Nm Check the torqu...

Page 85: ...ble with this torque value The threaded pin should not make contact with the supports g Should this happen the rubber bushes must be replaced Check the torque of the sleeve bolts h on the tie bars wit...

Page 86: ...ed before intensive use or every 3 months or 5 000km It is also important to grease the points after washing with high pressure equipment Moderately grease the ends of the leaf springs j and relevant...

Page 87: ...the tank which will affect the brake performance This water may also freeze in the winter causing other problems Air filter Regular inspections should be undertaken where all of the pipes are visuall...

Page 88: ...ings a positioned on each side of the LH conveyor frame Wind the nut b to compress the springs so the cut outs in the tensioning gauge c lines up with the thickness of the fixed bracket d It is import...

Page 89: ...hese rollers should also be greased weekly or every 25 hours of use until new grease is seen at the seals These rollers should be checked for signs of wear every 6 months and replaced if required Fail...

Page 90: ...ear oil grade ISO VG220 Shelbourne Reynolds Part No OIL 0075 Brands of recommended gear oil are Mobil Spartan EP series 220 Lodexol Industrial gear oil 220 Fuchs Renolin CLP 220 OIL QUANTITIES Planeta...

Page 91: ...iller breather cap from the oil expansion tank 5 Disconnect the filler hose from the expansion tank and drain the remaining oil from the expansion tank and hose into the same 25L container 6 Clean the...

Page 92: ...ing up is greater than 2L check for leaks and rectify problem before starting the machine Follow the below procedure when changing the oil 1 Follow the Safe Stop procedure 2 Secure the Powermix from m...

Page 93: ...d apply rust inhibitor or oil to all wearing surfaces Do not under any circumstances use a high pressure cleaner near the weigh cells and digital readout 7 17 WELDING REPAIRS Refer to section 2 11 Acc...

Page 94: ...R BEARINGS x4 GREASE AFTER EVERY 25 HOURS OR WEEKLY F DOOR SIDE RUNNERS GREASE AFTER EVERY 100 HOURS OR MONTHLY G GREASE NIPPLE IN PTO GUARD TUBE GREASE AFTER EVERY 100 HOURS OR MONTHLY H KINGPINS ON...

Page 95: ...ont web conveyor support rollers Grease conveyors cast roller bearings MONTHLY Check tyre pressures Check wheel nuts Lubricate door runners Grease the PTO guard tube Check the oil level in the planeta...

Page 96: ...s on the suspension Check and tighten suspension fixing bolts to chassis Check wheel bearings Grease towing eye Check tighten the weigh cell fixing bolts EVERY 6 MONTHS Check the wheel alignment on st...

Page 97: ...89...

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