Sharp SJ-58L-T2A Service Manual Download Page 1 | Manualshive

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SJ-58L-T2
SJ-63L-T2
SJ-68L-T2

SERVICE MANUAL

S8018SE60APR3

SHARP CORPORATION

REFRIGERATOR-FREEZER

In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

TABLE OF CONTENTS

page
ENERGY LABEL .............................................................................................................................................. 2
INSTALLATION ................................................................................................................................................ 2
CAUTIONS AND INFORMATIONS .................................................................................................................. 3
SPECIFICATIONS ........................................................................................................................................... 4
DESIGNATION OF VARIOUS PARTS ............................................................................................................. 5
LIST OF ELECTRICAL PARTS ........................................................................................................................ 6
THE FICHE ...................................................................................................................................................... 7
WIRING DIAGRAM .......................................................................................................................................... 8
FUNCTIONS .................................................................................................................................................. 10
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ............................................................. 13
MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE ....................................................................... 21
COOLING UNIT ............................................................................................................................................. 24
REPLACEMENT PARTS LIST ....................................................................................................................... 26

Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

DESTINATION ......................... 3

This equipment complies with
the requirements of Directives
96/57/EC,89/336/EEC and
73/23/EEC as amended by
93/68/EEC.

SJ-58L-T2G/T2A
SJ-63L-T2G/T2A/T2W
SJ-68L-T2G/T2A

MODELS

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2
3
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Summary of Contents for SJ-58L-T2A

Page 1: ... INFORMATIONS 3 SPECIFICATIONS 4 DESIGNATION OF VARIOUS PARTS 5 LIST OF ELECTRICAL PARTS 6 THE FICHE 7 WIRING DIAGRAM 8 FUNCTIONS 10 ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS 13 MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE 21 COOLING UNIT 24 REPLACEMENT PARTS LIST 26 Refrigerant HFC 134a Refer to HFC 134a COOLING UNIT Service Manual for handling this refrigerant DESTINATION 3 This equipment...

Page 2: ... C of ambient temperature and also not be left under 10 C for long days To be used this refrigerator within the range of the rated voltage 6 ENERGY LABEL Usage of the ENERGY LABEL When displaying this refrigerator in the shop window attach the ENERGY LABEL to it in the following procedure ENERGY LABEL DATA This label is in Operation manual ENERGY LABEL BASE of each language Refrigerator Data part ...

Page 3: ... or crunching sound Sound produced by expansion and contraction of inner walls and internal parts during cooling Squeaking sound Sound produced by expansion and contraction of internal parts Sound of flowing fluid gurgling sound fizzing sound Sound of refrigerant flowing in pipes sound may become louder from time to time 3 IT IS NORMAL for the refrigerator to produce the following sounds Do not pl...

Page 4: ...em Start Automatic Finish Automatic Temperature control Automatic Adjustable No frost freezer Yes Interior lamp 2 Caster 4 Evaporating pan 1 Refrigerator R glass shelf ass y 2 3 Compartment V glass shelf ass y 1 Vegetable case 1 Fruit case 1 R door pocket 1 2 Egg tray 2 Bottle pocket 2 Utility case pocket 1 Chilled case 1 Tube stand 2 Freezer Freezer shelf ass y 1 Compartment Ice cube maker Twin i...

Page 5: ...gerator 20 Freezer pocket F door pocket 21 Water cup 22 Magnetic door seal Door packing 23 Utility pocket Utility case pocket 24 Egg holder Egg tray 25 Free pocket R door pocket SJ 58L 63L 1 pocket SJ 68L 2 pockets 26 Bottle pocket 27 Bottle guard Tube stand 1 18 19 20 21 22 23 24 25 26 27 3 2 4 5 6 7 8 9 10 11 12 13 14 17 15 16 22 Figure D 1 External Description Figure D 2 Constructions Upper hin...

Page 6: ...C MM1 6171 SJ 58L Open Close 5 0 C Defrost timer TMDF904FD2 220 240V Integration type 50 60Hz Cycle time 10 8 9 0 hours 50 60Hz Delay time 4 3 3 6 min 50 60Hz Lamp socket F R 250V 1A E 12 Hard plastic body type F lamp 240V 10W E 12 R lamp 240V 15W E 12 R fan thermo R fan thermo S101 250V 8A Open Close 7 15 C ass y R fan thermo heater RSS2 350V 2W 10kΩ 1 1W at 230V SJ 58L 63L Compressor GLY80AA 220...

Page 7: ...L T2 Category 7 Refrigerator Freezer B T T 41 dB A re 1 pw 41 dB A re 1 pw 675 kWh year 942 kWh year 989 kWh year 341 L 151 L 4 STAR No frost 10 h 8 kg 24h Net storage volume of fresh food storage compartment SJ 63L T2 Category 7 Refrigerator Freezer B 705 kWh year 384 L 151 L 4 STAR 10 h 8 kg 24h 880 92 EN153 86 594 EEC dB A re 1 pw No frost THE FICHE according to ANNEX 94 2 EC T 41 dB A re 1 pw ...

Page 8: ...m F THERMOSTAT R DEFROST TIMER TM THERMO FUSE FM FM DEFROST HEATER DEFROST THERMOSTAT STARTING RELAY C M A COMPRESSOR PROTECTOR B DOOR SWITCH 1 2 4 S B R FAN THERMO HEATER R FAN THERMO L L 3 O BR W Y G 4 1 2 3 CONNECTED IN TERMINAL BOX CONNECTOR G Br O Y R P B Bk S B G Y W GRAY BROWN ORANGE YELLOW RED PINK BLUE BLACK SKY BLUE GREEN YELLOW WHITE R R F F BK SOURCE CORD RUNNING CAPACITOR ...

Page 9: ...R CONTROL COV ASS Y DEFROST TIMER R FAN THERMO HEATER R FAN THERMO R LAMP BOX ASS Y L R FAN MOTOR R LAMP 15W LAMP SOCKET STARTING RELAY PROTECTOR 1 2 3 4 3 1 4 2 5 7 6 8 1 2 1 2 1 2 1 2 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 7 6 8 9 9 GY 1 OR 1 BL 2 SB 1 SB 2 SB 3 BR 3 BR 4 OR 3 OR 2 OR 2 W 2 OR 1 OR 3 R 1 BR 2 Y 1 R 1 BK 1 GY 2 Y 1 Y 2 BL 1 BK 1 W 1 BR 1 W 2 W 1 Y 2 TERMINAL BO...

Page 10: ... for a short period up to one month When frozen food or ice cream is not stored For normal freezing MED When restocking with fresh food KNOB SETTING MED CHILLED ZONE Coldest MIN PURPOSE For keeping freshness of food longer For normal operation When the refrigerator provides excessive cooling When the refrigerator does not provide sufficient cooling Figure F 2 When the temperature of the refrigerat...

Page 11: ...g the operation time delay time of defrost time defrosted water is drained outside the refrigerator Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops Defrost thermostat contact becomes ON when it s cooled And the timer motor starts running Figure F 3 Figure F 3 Figure F 4 Figure F 5 Figure F 6 TM COMP Defrost thermostat ON Compressor running ...

Page 12: ... felt hot if touched by hand while the compressor is in operation If you are asked about this please explain that the hot pipe serve to prevent the dew generation Figure F 7 4 INSPECTION OF INITIAL STARTING 1 Inspection of cooling unit 1 Set the temperature control knob to MAX and check that the compressor starts to operate 2 Depress the door switch to run the fan and check that cool air is blown ...

Page 13: ...ver RA sealer B RA sealer C Dial sealer RA sealer D R air guider A RA sealer A Damper thermo A sealer thermo cap Defrost timer R fan thermo ass y Figure A 1 After forming fix it to the refrigerator Stick thermo cap sealer Less than 130 mm Damper thermostat 3 1 mm 5 1 mm Less than 12 mm 25 2 mm NOTE Minimum bending radius is R5mm There should be no gas leak by reforming of sensor tube Figure A 2 1 ...

Page 14: ...ap A sealer thermo cap RA sealer D RA sealer A RA sealer A RA sealer A Front side Back side Bottom side Dial sealer OVERLAP 15mm OVERLAP 15mm Figure A 4 10 5mm Cut R C box cover Nylon band R fan thermo ass y Fan cover Defrost timer R fan thermo ass y Nylon band SEC G G G G 3 Fixing of Defrost timer R fan thermo ass y cover to R C box cover Figure A 3 ...

Page 15: ...R fan motor holder A Fan clamp R fan motor holder B Figure A 5 1 Fixing of Lamp and Lamp socket 1 1 Screw Lamp 15W into Lamp socket 1 2 Fix Lamp socket on R lamp box by tapping screws Tapping screw Lamp socket Lamp 15W R lamp box ALUMINUM TAPE Figure A 6 1 3 Insert the terminal of Lamp socket to R fan motor Figure A 7 Fan motor Lamp socket DOUBLE CLAMPING WIRES ...

Page 16: ...an motor holder B to A Propeller fan 80 R fan motor holder A R fan motor R fan motor holder B Fan clamp Propeller fan 80 F Shaft 2 3 0 5mm Fan clamp Slit Slit of each Fan clamp and Propeller fan should not be at same position Detail of F 2 4 Set Fan clamp to Propeller fan 80 and insert it to the shaft of R fan motor Figure A 9 3 Sticking Warning label Figure A 8 Lamp 15W Warning label Figure A 10 ...

Page 17: ...over sealer C Lead E V cover ass y Fan motor holder A Fan motor holder B Propeller Fan 100 Fan clamp Motor cushion U sealer handle Fan motor Figure A 11 Figure A 12 1 Sticking of Sealers to E V cover E V cover sealer B E V cover sealer D b E V cover sealer D a E V cover sealer A E V cover Sticking start b Sticking start a Sticking start Overlap 10mm min Front side Back side Sticking start ...

Page 18: ...it to the shaft of Fan motor Fan clamp Propeller fan 100 Fan clamp Slit Slit of each Fan clamp and Propeller fan should not be at same position Shaft 4 0 5mm Detail of D D 2 2 Insert the terminals of Lead EV cover ass y to R fan motor 2 3 Fix two Motor cushions to R fan motor and set it at Fan motor holder A and B Then fix with Tapping screw Fan motor holder A Fan motor holder B Motor cushion Tapp...

Page 19: ...t metal side below F F Fuse assembly E V cover Fuse ass y Lead E V cover ass y Sec F F Sec E E Not come out of claw Take out lead wire from square hole to front and seal with E V cover sealer C FRONT SIDE more than 3 5mm more than 3 5mm Figure A 16 Figure A 18 1 2 3 4 5 6 7 8 9 F thermostat 3 F thermostat 4 Fuse 8 Fuse 7 Fan motor 1 2 Fan motor 9 RED inserted BROWN inserted WHITE Defrost thermo 5 ...

Page 20: ...llary tube of F thermostat 42mm 13mm 20mm 20mm 230mm R10mm R10mm Note Bending radius of capillary tube should be from R5mm to R10mm Figure A 19 F F SEC F F 5 3 Set to E V cover Figure A 21 5 2 Insert terminal of Lead EV cover ass y RED BROWN front side back side Figure A 20 ...

Page 21: ...r Upper hinge cover and Top cover Carefully remove Upper hinge cover using a screwdriver making sure that the door is not damaged 2 Remove Upper hinge and Spacer and detach Upper door by lifting off the center hinge 3 Remove Center hinge and detach Lower door by lifting off the bottom hinge Remove the 2 Hole caps replace them on the screw holes of the removed center hinge then screw in G screw and...

Page 22: ...crew in the screw hole on the lower right of the Lower door 5 Fix upper portion of Upper handle using one screw on the right side of Lower door then temporarily fix the handle to the door using tape 6 To open screw holes first make marks on the doorplate surface through the 3 holes of the handle then temporarily remove the handle make sure that the dimensions of the markings are as shown in the di...

Page 23: ...hether each door can be opened closed smoothly Whether each door is properly sealed when closed Check by inserting a sheet of paper between the door and cabinet when closing The refrigerator is not properly sealed if the paper falls 7 Apply Silicon grease H to the shaded portion of the door packing 8 Replace the cap in Evaporating pan cover on the right side 9 Reattach Evaporating pan cover Upper ...

Page 24: ...OLING UNIT Figure C 1 Cooling unit Hot pipe L Side condenser Hot pipe DP condenser Hot pipe R Side condenser Evaporator Suction pipe Sub condenser Compressor Capillary tube Dryer Back condenser Mark Refrigerant flow Mark Brazing portion ...

Page 25: ...point Suction pipe to Compressor s suction pipe Suction pipe to S P connector Dryer to Capillary tube Sub condenser to Back condenser Charge pipe L to Compressor s process tube Compressor butyl Figure C 3 Location Figure C 2 Location Compressor Suction pipe Charge pipe Charge pipe Capillary tube Dryer Hot pipe S P connector Sub condenser Back condenser Evaporator ...

Page 26: ...Bottom hinge spacer 1 1 1 AC 2 12 PSPAVA075CBEA Center hinge spacer 1 1 1 AD 2 13 DHNG A363CBMZ Upper hinge ass y 1 1 1 AE 2 14 DHNG A365CBMZ Bottom hinge r ass y 1 1 1 AE 2 15 DHNG A364CBMZ Center hinge r ass y 1 1 1 AF 2 16 GCOV A191CBFZ E v cover 1 1 1 AS 2 17 LCRA A010CBE0 Fan clamp 2 2 2 AD 2 19 LHLD A389CBF0 Motor cushion 2 2 2 AF 2 20 NFANPA020CBFA Propeller fan 100 1 1 1 AE 2 21 PSEL B845C...

Page 27: ... cover fr 1 1 1 AC 3 6 FPACGA309CBKZ F door packing 1 1 1 AX 3 7 HDECQA384CBFA Handle trim fl 1 1 1 AD 3 8 JHNDPA117CBFA Door handle fl 1 1 1 AK 3 9 PCAP A067CBFA Screw cover hd 10 10 10 AC 3 15 FDORRB166CBKZ R door ass y 1 BQ 3 15 FDORRB173CBKZ R door ass y 1 BQ 3 15 FDORRB181CBKZ R door ass y 1 BP 3 15 1 LSTP A058CBM0 R door stopper r 1 1 1 AF 3 15 2 LSTPPA084CBFA Rd stopper spring r 1 1 1 AD 3 ...

Page 28: ...6 3 2 PCOV A257CBFA Pipe protector r 1 1 1 AF 6 4 FFRM A113CBKZ Base frame ass y 1 1 1 AW 6 5 FDRY A006CBK0 Dryer ass y 1 1 1 AX 6 6 PCLI A035CBE0 Clip 1 1 1 AC 6 9 PSPAFA020CBE0 Sleeve 4 4 4 AB 6 11 PPIPCA357CBEZ S p connector 1 1 1 AK 6 15 PGUM A002CBF0 Absorbent rubber b 1 1 1 AH 6 18 PPIPCA252CBE0 Charge pipe 2 2 2 AD 6 21 PCOVPA165CBE0 Terminal cover 1 1 1 AF 6 27 PSEL B899CBEZ S sealer 2 2 2...

Page 29: ...nge spacer 1 1 1 1 AD 2 13 DHNG A363CBMZ Upper hinge ass y 1 1 1 1 AE 2 14 DHNG A365CBMZ Bottom hinge r ass y 1 1 1 1 AE 2 15 DHNG A364CBMZ Center hinge r ass y 1 1 1 1 AF 2 16 GCOV A191CBFZ E v cover 1 1 1 1 AS 2 17 LCRA A010CBE0 Fan clamp 2 2 2 2 AD 2 19 LHLD A389CBF0 Motor cushion 2 2 2 2 AF 2 20 NFANPA020CBFA Propeller fan 100 1 1 1 1 AE 2 21 PSEL B845CBEZ E v cover sealer a 1 1 1 1 AC 2 22 PS...

Page 30: ...BKZ F door ass y 1 1 1 BK 3 5 FDORFB308CBKZ F door ass y 1 BH 3 5 1 LSTPPA107CBFA Fd stopper spring r 1 1 1 1 AD 3 5 2 NBRGPA022CBFA Nylon bearing 3s 2 2 2 2 AC 3 5 3 PCOV A251CBFC Dc cover fr 1 1 1 AC 3 5 3 PCOV A251CBFE Dc cover fr 1 AC 3 6 FPACGA309CBKZ F door packing 1 1 1 1 AX 3 7 HDECQA384CBFB Handle trim fl 1 1 1 1 AG 3 8 JHNDPA117CBFC Door handle fl 1 1 1 AN 3 8 JHNDPA117CBFE Door handle f...

Page 31: ...E PARTS 6 1 PCMPLA196CBE0 Compressor 1 1 1 BX 6 1 PCMPLA202CBEZ Compressor 1 BX 6 2 PSPAGA028CBE0 Rubber grommet 4 4 4 4 AD 6 3 FCONSA077CBKZ Sub condenser ass y 1 1 1 1 AX 6 3 1 PCOV A256CBFA Pipe protector l 1 1 1 1 AF 6 3 2 PCOV A257CBFA Pipe protector r 1 1 1 1 AF 6 4 FFRM A113CBKZ Base frame ass y 1 1 1 1 AW 6 5 FDRY A006CBK0 Dryer ass y 1 1 1 1 AX 6 6 PCLI A035CBE0 Clip 1 1 1 1 AC 6 9 PSPAFA...

Page 32: ... 5 6 B C D E F G H DOOR PARTS SJ 58L T2 SJ 63L T2 SJ 68L T2 3 6 3 5 3 9 3 8 3 9 4 18 3 5 2 5 3 5 4 5 5 5 1 3 5 3 3 15 3 3 5 1 3 5 2 3 15 2 3 17 5 35 3 15 4 18 4 18 3 9 3 9 5 34 5 36 5 37 3 9 3 9 3 9 4 18 4 18 4 18 4 18 4 18 4 18 4 18 3 9 3 9 3 7 3 19 3 18 3 25 3 9 3 15 1 ...

Page 33: ... CABINET PARTS SJ 58L T2 SJ 63L T2 SJ 68L T2 2 29 2 13 2 99 2 90 2 49 2 49 2 97 2 95 2 95 2 96 2 96 2 91 2 7 2 7 2 2 7 1 2 8 2 8 2 2 7 1 2 11 2 14 5 31 5 17 5 6 5 32 5 33 5 9 5 24 5 14 1 10 2 15 2 37 5 13 5 26 4 3 5 15 5 25 5 16 5 29 5 28 2 93 2 93 5 18 5 19 2 36 2 36 2 12 2 106 2 105 2 10 ...

Page 34: ...2 77 2 24 6 18 6 5 6 18 4 10 2 78 2 66 2 67 2 81 2 4 1 21 1 22 6 21 4 15 1 11 2 2 2 30 2 25 6 3 2 1 29 2 59 2 51 90 2 1 8 2 72 1 4 2 41 2 83 2 73 2 71 2 38 2 74 2 84 2 30 2 79 1 30 1 3 2 27 2 54 1 27 2 53 1 7 1 28 2 52 2 17 90 8 2 57 2 56 2 55 2 26 2 63 2 19 1 6 2 19 2 64 2 20 2 17 2 22 2 23 1 17 4 1 1 5 2 69 1 1 1 20 2 65 2 21 2 16 2 28 2 50 6 27 6 30 6 29 6 28 2 79 1 31 6 6 1 25 2 87 6 31 1 23 ...

Page 35: ...35 SJ 58L T2 SJ 63L T2 SJ 68L T2 ...

Page 36: ...36 SJ 58L T2 SJ 63L T2 SJ 68L T2 52APR3 52APB3 56APR3 56APB3 56APW3 60APR3 60APB3 2000 08U0 11E Printed in Japan ...

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