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SJ-58L-A2
SJ-63L-A2
SJ-68L-A2/R2

SERVICE MANUAL

S5004SE52ZPSF

SHARP CORPORATION

TABLE OF CONTENTS

page
CAUTION AND INFORMATION ...................................................................................................................... 2
SPECIFICATIONS ........................................................................................................................................... 3
DESIGNATION OF VARIOUS PARTS ............................................................................................................. 4
LIST OF ELECTRICAL PARTS ........................................................................................................................ 5
WIRING DIAGRAM .......................................................................................................................................... 6
FUNCTIONS .................................................................................................................................................... 8
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ............................................................. 11
MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE ....................................................................... 19
COOLING UNIT ............................................................................................................................................. 22
REPLACEMENT PARTS LIST ....................................................................................................................... 24

Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

DESTINATION ......................... F

In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

MODELS

REFRIGERATOR-FREEZER

SJ-58L-A2G/A2B/A2L
SJ-63L-A2G/A2B/A2L
SJ-68L-A2G/A2B/A2L
SJ-68L-R2G

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Summary of Contents for SJ-58L-A2B

Page 1: ...MODIFICATION PROCEDURE OF THE DOOR OPEN SIDE 19 COOLING UNIT 22 REPLACEMENT PARTS LIST 24 Refrigerant HFC 134a Refer to HFC 134a COOLING UNIT Service Manual for handling this refrigerant DESTINATION F In the interests of user safety Required by safety regulations in some countries the set should be restored to its original condition and only parts identical to those specified should be used MODELS...

Page 2: ...g or crunching sound Sound produced by expansion and contraction of inner walls and internal parts during cooling Squeaking sound Sound produced by expansion and contraction of internal parts Sound of flowing fluid gurgling sound fizzing sound Sound of refrigerant flowing in pipes sound may become louder from time to time 3 IT IS NORMAL for the refrigerator to produce the following sounds Do not p...

Page 3: ...Refrigerator R glass shelf ass y 1 2 3 Compartment V glass shelf ass y 1 Vegetable case 1 Fruit case 1 R door pocket 1 2 Egg tray 2 Bottle pocket 2 Utility case pocket 1 Chilled case 1 Tube stand 2 Freezer Freezer shelf ass y 1 Compartment Ice cube maker Twin ice cube maker Ice storage box 1 F door pocket 2 Deodorizing system Yes RATING Items SJ 58L A2 SJ 63L A2 SJ 68L A2 R2 Rated voltage V 110 Ra...

Page 4: ...ator 20 F door pocket 21 Water cup 22 Door packing 23 Utility case pocket 24 Egg tray 25 R door pocket SJ 58L 63L type 1 SJ 68L type 2 26 Bottle pocket 27 Tube stand 1 18 19 20 21 22 23 24 25 26 27 3 2 4 5 6 7 8 9 10 11 12 13 14 17 15 16 22 Figure D 1 External Description Upper hinge cover Hot pipe Freezer temp control knob Hot pipe Ventilating grille Evaporating pan Adjustable leg ass y Fan motor...

Page 5: ...0W With deodorizer Door switch DSD 5 125V 0 5A 4 terminals push button type Damper thermostat MM1 6170 Open Close 3 0 2 0 C Defrost timer TMDFX04FB2 110 127V Integration type 50 60Hz Cycle time 12 10 hours 50 60Hz Delay time 4 8 4 0 min 50 60Hz Lamp socket F R 250V 1A E 12 Hard plastic body type F lamp 110V 10W E 12 R lamp 110V 15W E 12 R fan thermo R fan thermo S101 125V 15A Open Close 7 15 C ass...

Page 6: ...ing Diagram F THERMOSTAT R DEFROST TIMER TM THERMO FUSE FM FM DEFROST HEATER DEFROST THERMOSTAT STARTING RELAY C M A COMPRESSOR PROTECTOR B DOOR SWITCH SOURCE CORD 1 2 4 S B R FAN THERMO HEATER R FAN THERMO L L 3 O BR W Y G 4 1 2 3 CONNECTED IN TERMINAL BOX CONNECTOR G Br O Y R P B Bk S B G Y W GRAY BROWN ORANGE YELLOW RED PINK BLUE BLACK SKY BLUE GREEN YELLOW WHITE R R F F BK ...

Page 7: ... R FAN THERMO HEATER R FAN THERMO R LAMP BOX ASS Y L R FAN MOTOR R LAMP 15W LAMP SOCKET BROWN BLUE GRAY SKY BLUE SOURCE CORD TERMINAL COVER COMPRESSOR STARTING RELAY PROTECTOR 1 2 3 4 3 1 4 2 5 7 6 8 1 2 1 2 1 2 1 2 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 7 6 8 9 9 GY 1 OR 1 BL 2 SB 1 SB 2 SB 3 BR 3 BR 4 OR 3 OR 2 OR 2 W 2 OR 1 OR 3 R 1 BR 2 Y 1 R 1 BK 1 GY 2 Y 1 Y 2 BL 1 BK 1 W ...

Page 8: ... Coldest MED MIN Approx 0 c Approx 3 c Approx 3 c Approx 1 c Approx 6 c Approx 4 c The values shown above refer to the case where the freezer temp control knob is set at MED Figure F 2 When the temperature of the refrigerator is higher R fan thermo senses the temperature and the refrigerator is cooled efficiently by running of R fan motor R fan thermo heater energizes when the door is opened inten...

Page 9: ...ng the operation time delay time of defrost time defrosted water is drained outside the refrigerator Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops Defrost thermostat contact becomes ON when it s cooled And the timer motor starts running Figure F 3 Figure F 3 Figure F 4 Figure F 5 Figure F 6 TM COMP Defrost thermostat ON Compressor running...

Page 10: ...be felt hot if touched by hand while the compressor is in operation If you are asked about this please explain that the hot pipe serve to prevent the dew generation Figure F 7 4 INSPECTION OF INITIAL STARTING 1 Inspection of cooling unit 1 Set the temperature control knob to MAX and check that the compressor starts to operate 2 Depress the door switch to run the fan and check that cool air is blow...

Page 11: ...over RA sealer B RA sealer C Dial sealer RA sealer D R air guider A RA sealer A Damper thermo A sealer thermo cap Defrost timer R fan thermo ass y Figure A 1 After forming fix it to the refrigerator Figure A 2 1 Forming sensor of Damper thermo Stick thermo cap sealer Less than 130 mm Damper thermostat 3 1 mm 5 1 mm Less than 12 mm 25 2 mm NOTE Minimum bending radius is R5mm There should be no gas ...

Page 12: ...cap A sealer thermo cap RA sealer D RA sealer A RA sealer A RA sealer A Front side Back side Bottom side Dial sealer OVERLAP 15mm OVERLAP 15mm Figure A 4 10 5mm Cut R C box cover Nylon band R fan thermo ass y Fan cover Defrost timer R fan thermo ass y Nylon band SEC G G G G 3 Fixing of Defrost timer R fan thermo ass y cover to R C box cover Figure A 3 ...

Page 13: ...r R fan motor holder A Fan clamp R fan motor holder B Figure A 5 1 Fixing of Lamp and Lamp socket 1 1 Screw Lamp 15W into Lamp socket 1 2 Fix Lamp socket on R lamp box by tapping screws Tapping screw Lamp socket Lamp 15W R lamp box ALMINUM TAPE Figure A 6 1 3 Insert the terminal of Lamp socket to R fan motor Figure A 7 Fan motor Lamp socket DOUBLE CLAMPING WIRES ...

Page 14: ... Set R fan motor holder B to A Propeller fan 80 R fan motor holder A R fan motor R fan motor holder B Fan clamp Propeller fan 80 F Shaft 2 3 0 5mm Fan clamp Slit Slit of each Fan clamp and Propeller fan should not be at same position Detail of F 2 4 Set Fan clamp to Propeller fan 80 and insert it to the shaft of R fan motor Figure A 9 3 Sticking Warning label Figure A 8 Lamp 15W Figure A 10 ...

Page 15: ...cover sealer C Lead E V cover ass y Fan motor holder A Fan motor holder B Propeller Fan 100 Fan clamp Motor cushion U sealer handle Fan motor Figure A 11 Figure A 12 1 Sticking of Sealers to E V cover E V cover sealer B E V cover sealer D b E V cover sealer D a E V cover sealer A E V cover Sticking start b Sticking start a Sticking start Overlap 10mm min Front side Back side Sticking start ...

Page 16: ...t it to the shaft of Fan motor Fan clamp Propeller fan 100 Fan clamp Slit Slit of each Fan clamp and Propeller fan should not be at same position Shaft 4 0 5mm Detail of D D 2 2 Insert the terminals of Lead EV cover ass y to R fan motor 2 3 Fix two Motor cushions to R fan motor and set it at Fan motor holder A and B Then fix with Tapping screw Fan motor holder A Fan motor holder B Motor cushion Ta...

Page 17: ... metal side below F F Fuse ass y E V cover Fuse ass y Lead E V cover ass y Sec F F Sec E E Not come out of claw Take out lead wire from square hole to front and seal with E V cover sealer C FRONT SIDE more than 3 5mm more than 3 5mm Figure A 16 Figure A 18 1 2 3 4 5 6 7 8 9 F thermostat 3 F thermostat 4 Fuse 8 Fuse 7 Fan motor 1 2 Fan motor 9 RED inserted BROWN inserted WHITE Defrost thermo 5 Defr...

Page 18: ...capillary tube of F thermostat 42mm 13mm 20mm 20mm 230mm R10mm R10mm Note Bending radius of capillary tube should be R5mm to R10mm Figure A 19 F F SEC F F 5 3 Set to E V cover Figure A 21 5 2 Insert terminal of Lead EV cover ass y RED BROWN front side back side Figure A 20 ...

Page 19: ... door becomes unlatched and falls Reattach doors paying careful attention to the door alignment Failure to fit the door correctly might cause the cool air to leak out and lower the cooling performance Caution Fitting Instruction A B C D E F G H J Stopper spring L for upper door Stopper spring L for lower door Bottom hinge L Door cap cover for upper door Door cap cover for lower door Door hole cove...

Page 20: ... screw in the screw hole on the lower right of the Lower door 5 Fix upper portion of Upper handle using one screw on the right side of Lower door then temporarily fix the handle to the door using tape 6 To open screw holes first make marks on the doorplate surface through the 3 holes of the handle then temporarily remove the handle make sure that the dimensions of the markings are as shown in the ...

Page 21: ...Whether each door can be opened closed smoothly Whether each door is properly sealed when closed Check by inserting a sheet of paper between the door and cabinet when closing The refrigerator is not properly sealed if the paper falls 7 Apply Silicon grease H to the shaded portion of the door packing 8 Replace the cap in Evaporating pan cover on the right side 9 Reattach Evaporating pan cover Upper...

Page 22: ...COOLING UNIT Figure C 1 Cooling unit Hot pipe L Side condenser Hot pipe DP condenser Hot pipe R Side condenser Evaporator Suction pipe Sub condenser Compressor Capillary tube Dryer Back condenser Mark Refrigerant flow Mark Brazing portion ...

Page 23: ...o Compressor s process tube Compressor s discharge pipe to Sub condenser Suction pipe to S P connector Dryer to Capillary tube Suction pipe to Compressor s suction tube Compressor Suction pipe Charge pipe Charge pipe Capillary tube Dryer Hot pipe S P connector Sub condenser Back condenser Evaporator Figure C 3 Location Figure C 2 Location ...

Page 24: ... 1 AS 2 17 LCRA A010CBE0 Fan clamp 2 2 2 AD 2 19 LHLD A389CBF0 Motor cushion 2 2 2 AF 2 20 NFANPA020CBFA Propeller fan 100 1 1 1 AE 2 21 PSEL B845CBEZ E v cover sealer a 1 1 1 AC 2 22 PSEL B846CBEZ E v cover sealer b 1 1 1 AC 2 23 PSEL A415CBE0 E v cover sealer c 1 1 1 AC 2 24 PCOVPA175CBFA Terminal cover 1 1 1 AF 2 25 PCOV A253CBFA F lamp cover 1 1 1 AC 2 26 PCOV A254CBFA R lamp cover 1 1 1 AF 2 ...

Page 25: ...AC 3 5 3 PCOV A251CBFF Dc cover fr 1 AC 3 6 FPACGA309CBKZ F door packing 1 1 1 AX 3 7 HDECQA384CBFA Handle trim fl 1 1 1 AD 3 8 JHNDPA117CBFA Door handle fl 1 AK 3 8 JHNDPA117CBFB Door handle fl 1 AM 3 8 JHNDPA117CBFF Door handle fl 1 AP 3 9 PCAP A067CBFA Screw cover hd 10 AC 3 9 PCAP A067CBFB Screw cover hd 10 AC 3 9 PCAP A067CBFF Screw cover hd 10 AC 3 15 FDORRB181CBKZ R door ass y 1 BP 3 15 FDO...

Page 26: ... AF 5 34 PCUP A009CBFA Water cup 1 1 1 AD 5 35 UPOKPA251CBFA Tube stand 2 2 2 AC 5 36 PCOV A259CBFA Case cover 1 1 1 AH 5 37 UPOK A167CBRA Utility case pocket 1 1 1 AM CYCLE PARTS 6 1 PCMPLA201CBEZ Compressor 1 1 1 BX 6 2 PSPAGA054CBEZ Rubber grommet 4 4 4 AH 6 3 FCONSA076CBKZ Sub Condenser ass y 1 1 1 AP 6 3 1 PCOV A256CBFA Pipe protector l 1 1 1 AF 6 3 2 PCOV A257CBFA Pipe protector r 1 1 1 AF 6...

Page 27: ... 1 AS 2 17 LCRA A010CBE0 Fan clamp 2 2 2 AD 2 19 LHLD A389CBF0 Motor cushion 2 2 2 AF 2 20 NFANPA020CBFA Propeller fan 100 1 1 1 AE 2 21 PSEL B845CBEZ E v cover sealer a 1 1 1 AC 2 22 PSEL B846CBEZ E v cover sealer b 1 1 1 AC 2 23 PSEL A415CBE0 E v cover sealer c 1 1 1 AC 2 24 PCOVPA175CBFA Terminal cover 1 1 1 AF 2 25 PCOV A253CBFA F lamp cover 1 1 1 AC 2 26 PCOV A254CBFA R lamp cover 1 1 1 AF 2 ...

Page 28: ...C 3 5 3 PCOV A251CBFF Dc cover fr 1 AC 3 6 FPACGA309CBKZ F door packing 1 1 1 AX 3 7 HDECQA384CBFA Handle trim fl 1 1 1 AD 3 8 JHNDPA117CBFA Door handle fl 1 AK 3 8 JHNDPA117CBFB Door handle fl 1 AM 3 8 JHNDPA117CBFF Door handle fl 1 AP 3 9 PCAP A067CBFA Screw cover hd 10 AC 3 9 PCAP A067CBFB Screw cover hd 10 AC 3 9 PCAP A067CBFF Screw cover hd 10 AC 3 15 FDORRB173CBKZ R door ass y 1 BQ 3 15 FDOR...

Page 29: ... AF 5 34 PCUP A009CBFA Water cup 1 1 1 AD 5 35 UPOKPA251CBFA Tube stand 2 2 2 AC 5 36 PCOV A259CBFA Case cover 1 1 1 AH 5 37 UPOK A167CBRA Utility case pocket 1 1 1 AM CYCLE PARTS 6 1 PCMPLA201CBEZ Compressor 1 1 1 BX 6 2 PSPAGA054CBEZ Rubber grommet 4 4 4 AH 6 3 FCONSA076CBKZ Sub Condenser ass y 1 1 1 AP 6 3 1 PCOV A256CBFA Pipe protector l 1 1 1 AF 6 3 2 PCOV A257CBFA Pipe protector r 1 1 1 AF 6...

Page 30: ... AF 2 16 GCOV A191CBFZ E v cover 1 1 1 1 AS 2 17 LCRA A010CBE0 Fan clamp 2 2 2 2 AD 2 19 LHLD A389CBF0 Motor cushion 2 2 2 2 AF 2 20 NFANPA020CBFA Propeller fan 100 1 1 1 1 AE 2 21 PSEL B845CBEZ E v cover sealer a 1 1 1 1 AC 2 22 PSEL B846CBEZ E v cover sealer b 1 1 1 1 AC 2 23 PSEL A415CBE0 E v cover sealer c 1 1 1 1 AC 2 24 PCOVPA175CBFA Terminal cover 1 1 1 1 AF 2 25 PCOV A253CBFA F lamp cover ...

Page 31: ...51CBFF Dc cover fr 1 AC 3 6 FPACGA309CBKZ F door packing 1 1 1 1 AX 3 7 HDECQA384CBFA Handle trim fl 1 1 1 1 AD 3 8 JHNDPA117CBFA Door handle fl 1 1 AK 3 8 JHNDPA117CBFB Door handle fl 1 AM 3 8 JHNDPA117CBFF Door handle fl 1 AP 3 9 PCAP A067CBFA Screw cover hd 10 10 AC 3 9 PCAP A067CBFB Screw cover hd 10 AC 3 9 PCAP A067CBFF Screw cover hd 10 AC 3 15 FDORRB166CBKZ R door ass y 1 1 BQ 3 15 FDORRB16...

Page 32: ...5 UPOKPA251CBFA Tube stand 2 2 2 2 AC 5 36 PCOV A259CBFA Case cover 1 1 1 1 AH 5 37 UPOK A167CBRA Utility case pocket 1 1 1 1 AM CYCLE PARTS 6 1 PCMPLA201CBEZ Compressor 1 1 1 1 BX 6 2 PSPAGA054CBEZ Rubber grommet 4 4 4 4 AH 6 3 FCONSA076CBKZ Sub Condenser ass y 1 1 1 1 AP 6 3 1 PCOV A256CBFA Pipe protector l 1 1 1 1 AF 6 3 2 PCOV A257CBFA Pipe protector r 1 1 1 1 AF 6 4 FFRM A112CBKZ Base frame a...

Page 33: ... 5 6 B C D E F G H DOOR PARTS SJ 58L A2 SJ 63L A2 SJ 68L A2 R2 3 6 3 5 3 9 3 8 3 9 4 18 3 5 2 5 3 5 4 5 5 5 1 3 5 3 3 15 3 3 5 1 3 5 2 3 15 2 3 17 5 35 3 15 4 18 4 18 3 9 3 9 5 34 5 36 5 37 3 9 3 9 3 9 4 18 4 18 4 18 4 18 4 18 4 18 4 18 3 9 3 9 3 7 3 19 3 18 3 25 3 9 3 15 1 ...

Page 34: ...ET PARTS SJ 58L A2 SJ 63L A2 SJ 68L A2 R2 2 29 2 13 2 99 2 90 2 49 2 49 2 97 2 95 2 95 2 96 2 96 2 91 2 7 2 7 2 2 7 1 2 8 2 8 2 2 7 1 2 11 2 14 5 31 5 17 5 6 5 32 5 33 5 9 5 24 5 14 1 10 2 15 2 37 5 13 5 26 4 3 4 14 5 15 5 25 5 16 5 29 5 28 2 93 2 93 5 18 5 19 2 36 2 36 2 12 2 106 2 104 2 103 2 105 ...

Page 35: ... 3 6 3 1 1 9 2 80 2 77 2 24 6 18 6 5 6 18 4 10 2 78 2 66 2 67 2 81 2 4 1 21 1 22 6 21 4 15 1 11 2 2 2 30 2 25 6 3 2 1 29 2 59 2 51 90 2 1 8 2 72 1 4 2 41 2 83 2 73 2 71 2 38 2 74 2 84 2 30 2 79 1 30 1 3 2 27 2 54 1 27 2 53 1 7 1 28 2 52 2 17 90 8 2 57 2 56 2 55 2 26 2 63 2 19 1 6 2 19 2 64 2 20 2 17 2 22 2 23 1 17 4 1 1 5 2 69 1 1 1 20 2 65 2 21 2 16 2 28 2 50 6 27 CABINET PARTS ...

Page 36: ...36 SJ 58L A2 SJ 63L A2 SJ 68L A2 R2 2000 SHARP CORP 05K0 12E Printed in Japan 52APSF 52APLF 52APEF 56APSF 56APLF 56APEF 60APSF 60APLF 60APEF 60APGF ...

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