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SG Models GILMORE RED LION RACER 33cc, Assembly Manual

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SG Models GILMORE RED LION RACER 33cc Assembly Manual Download Page 1

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Speciications:

Wingspan--------------- 74.0 in (188.0 cm).

Wing area--------------- 945.5 sq.ins (61.0 sq.dm).

Weight------------------- 15.4 lbs (7.0 kg).

Length------------------- 60.9 in (154.8 cm).

Engine/Motor size----- 33cc gasoline.

Radio--------------------- 5 channels with 6 servos.

ASSEMBLY MANUAL

Code : SEA 323

Summary of Contents for GILMORE RED LION RACER 33cc

Page 1: ...ications Wingspan 74 0 in 188 0 cm Wing area 945 5 sq ins 61 0 sq dm Weight 15 4 lbs 7 0 kg Length 60 9 in 154 8 cm Engine Motor size 33cc gasoline Radio 5 channels with 6 servos ASSEMBLY MANUAL Code...

Page 2: ...his instruction manual is designed to help you build a great lying aeroplane Please read this manual throughly before starting assembly of your GILMORE RED LION RACER 33cc Use the parts listing below...

Page 3: ...control surfaces including the ailer ons elevators and rudder are prehinged with hinges installed but the hinges are not glued in place It is imperative that you properly adhere the hinges in place p...

Page 4: ...he opposite direction from the opposite side Apply thin C A glue to each hinge making sure that the C A penetrates into both the aileron and wing panel Using C A remover debonder and a paper towel rem...

Page 5: ...ay need to adjust the size of the precut opening in the mount he notch in the sides of the mount allow the servo lead to pass through Minimum servo spec Torque 80 oz in 5 8 kg cm 4 8V 100 oz in 7 2 kg...

Page 6: ...using Phillips screwdriver and the screws provided with the servo Apply 1 2 drops of thin C A to each of the mounting tabs Allow the C A to cure without using accelerator Apply 2 3 drops of thin C A...

Page 7: ...is M3 lock nut Secure the servos with the screws pro vided with your radio system INSTALLING THE FUSELAGE SERVOS Because the size of servos difer you may need to adjust the size of the precut opening...

Page 8: ...in Landing Gear INSTALLING THE RECEIVER SWITCH Install the switch into the precut hole in the side in the fuselage 3 32 Hole Elevator servo Elevator servo Switch INSTALLING THE ENGINE SWITCH Trim and...

Page 9: ...9 5 6 7 8 1 2 3 4 M4x15...

Page 10: ...GILMORE RED LION RACER 33cc Instruction Manual 10 13 14 15 16 9 10 11 12 M3x4...

Page 11: ...11 21 22 23 17 18 19 20 13 24...

Page 12: ...al 12 29 30 31 25 26 27 28 INSTALLING THE STOPPER ASSEMBLY Using a modeling knife carefully cut of the rear portion of one of the 3 nylon tubes leaving 1 2 protruding from the rear of the stopper his...

Page 13: ...crew until the rubber stopper expands and seals the tank opening Do not overtight en the assembly as this could cause the tank to split With the stopper assembly in place the weighted pick up should r...

Page 14: ...epoxy to secure the fuel tank in side the fuselage Balsa block back Connect the lines from the tank to the en gine and muler he vent line will connect to the muler and the line from the clunk to the...

Page 15: ...5 Locate the engine mounting in position on the irewall Use a 2 5mm drill bit to drill the holes necessary to mount your particular motor choice Should be used 35cc engine and propeller 20x8 to 20x12...

Page 16: ...GILMORE RED LION RACER 33cc Instruction Manual 16 13 14 15 16 9 10 11 12 7mm Position the engine with the drive washer 160mm forward of the irewall 160mm...

Page 17: ...included with the muler Use medium CA to glue the pushrod standof to the inside of the fuselage and the pushrod tube Reinstall the servo horn by sliding the connector over the pushrod wire Cent er the...

Page 18: ...NGINE Move the throttle stick to the closed po sition and move the carburetor to closed Use a 2 5mm hex wrench to tighten the screw that secures the throttle pushrod wire Make sure to use threadlock o...

Page 19: ...19 12 13 14 1 8 9 10 11 COWLING...

Page 20: ...Install the muler and muler extension onto the engine and make the cutout in the cowl for muler clearance Connect the fuel and pressure lines to the carbu retor muler and fuel iler valve Secure the c...

Page 21: ...11 12 ELECTRIC POWER CONVERSION Locate the items neccessary to install the electric power conversion included with your model Use a drill bit to drill the holes necessary to mount your particular moto...

Page 22: ...lectric motor box to the ire wall suitable with the cross lines drawn on the electric motor box and irewall Using epoxy and balsa stick to secure the motor box to the irewall Please see pic tures belo...

Page 23: ...of the motor box using two sided tape and tie wraps Connect the appropriate leads from the speed control to the mo tor Make sure the leads will not interfere with the operation of the motor 160mm 5 5m...

Page 24: ...1 14 15 16 17 Open the air exit hole Battery INSTALLING THE PROPELLER he propeller should not touch any part of the spinner cone If it does use a sharp modeling knife and carefully trim away the spin...

Page 25: ...a mark Use a tri angle and extend this mark from back to front across the top of the stabilizer Also extend this mark down the back of the trailing edge of the stabilizer Using a modeling knife caref...

Page 26: ...e covering that overlaps the stabilizer mounting platform sides in the fuselage Re move the covering from both the top and the bottom of the platform sides Trim and Cut When you are sure that everythi...

Page 27: ...e lower hinge will be glued when the i rudder assembly is attached to the fu selage INSTALL RUDDER CONTROL HORN Fiberglass control horn Rudder Fiberglass control horn Epoxy INSTALLING VERTICAL STABILI...

Page 28: ...cut hinge slot in the lower fuselage he bottom edge of the stabilizer should also be imly pushed against the top of the horizontal stabilizer 90 Vertical Stabilizer Horizontal Stabilizer Epoxy When yo...

Page 29: ...rol horn on the both side of elevator ELEVATOR RUDDER PUSHROD HORN INSTALLATION Elevator control horn hread one clevis and M2 lock nut on to each elevator control rod hread the horns on until they are...

Page 30: ...RED LION RACER 33cc Instruction Manual 30 7 8 9 1 2 3 4 Minimum servo spec Torque 80 oz in 5 8 kg cm 4 8V 100 oz in 7 2 kg cm 6 0V MOUNTING THE TAIL WHEEL Locate items necessary to install tail wheel...

Page 31: ...31 5 6 7 8 9 10 11 12 M3x15 Loctite M3x15...

Page 32: ...GILMORE RED LION RACER 33cc Instruction Manual 32 17 1 2 3 14 15 16 13 TOP VIEW IINSTALL BRACING WIRE AND METAL BRACKET AT THE TAIL M3x30...

Page 33: ...33 10 11 12 4 5 6 7 9 13 8 BOTTOM VIEW M3x30 Nylon locknut...

Page 34: ...GILMORE RED LION RACER 33cc Instruction Manual 34 20 1 2 15 16 17 18 19 ATTACHMENT WING FUSELAGE Attach the aluminium tube into fuselage Insert two lower wing panels as pictures below 14...

Page 35: ...35 8 1 2 4 5 6 7 3 INSTALLATION WING STRUTS M4x12 TOP VIEW Loctite...

Page 36: ...GILMORE RED LION RACER 33cc Instruction Manual 36 7 8 9 10 11 3 4 5 6 Loctite...

Page 37: ...37 18 19 20 21 12 13 16 17 BOTTOM VIEW Loctite...

Page 38: ...GILMORE RED LION RACER 33cc Instruction Manual 38 5 6 7 8 1 2 3 4 INSTALLATION GEAR STRUTS...

Page 39: ...to the cock pit or you can order others scale pilot igures made by SG Models hey are available at SG Models distributors If you are going to install a pilot igure please use a sanding bar to sand the...

Page 40: ...the masking tape and carefully lit the plane his is the point at which your model should balance for your irst lights Later you may wish to experiment by shiting the balance up to 10mm for ward or bac...

Page 41: ...igh Rate Up 20 mm Down 20 mm Low Rate Up 15 mm Down 15 mm Elevator High Rate Up 15 mm Down 15 mm Low Rate Up 12 mm Down 12 mm Rudder High Rate Right 30 mm Let 30 mm Low Rate Right 20 mm Let 20 mm 12 1...

Page 42: ...the right he right ailer on should move up and the other aileron should move down If it does not lip the servo reversing switch on your transmit ter to change the direction 1 Completely charge your tr...

Page 43: ...A Hamlet 4 Le Van Khuong Street Dong hanh Ward Hoc Mon District Ho Chi Minh City Viet Nam Oice 62 8 Ngo Tat To Street Ward 19 Binh hanh District Ho Chi Minh City Viet Nam Phone 848 86622289 or 848 360...

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