SEW movigear sni-b Operating Instructions Manual Download Page 186

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186

Operating Instructions – MOVIGEAR® SNI-B

SEW-EURODRIVE Service

Service

10.7.2 Replacing the drive unit

1. Observe the safety notes!

2. When you replace the drive unit including the electronics cover, you also have to

carry out the steps described in chapter "Replacing the electronics cover".

3. Disassemble the drive unit. Observe the disassembly notes in the "Mechanical In-

stallation" chapter.

4. Compare the data on the nameplate of the old drive unit with the data on the name-

plate of the new drive unit..

5. Mount the drive unit. Observe the "Mechanical Installation" chapter.

6. Perform the installation according to the "Electrical Installation" chapter.

7. Place the electronics cover onto the connection box and screw it on.

8. Supply voltage to the drive.

9. Parameters that can be changed are saved in the drive unit (see "Parameters" chap-

ter). This means you have to change these parameters again when replacing the
drive unit.

10.Check the functions of the new drive unit.

10.8 SEW-EURODRIVE Service

10.8.1 Sending in a unit for repair

If a fault cannot be rectified, please contact the SEW-EURODRIVE Electronics Service
(see "Address List").

When you contact the SEW Electronics Service, always quote the digits on the status
label so that our service personnel can assist you more effectively.

Provide the following information when sending the unit in for repair:

• Serial number (see nameplate)

• Type designation

• Unit variant

• Short description of the application (application, control mode, etc.)

• Nature of the fault

• Accompanying circumstances

• Your own presumptions as to what has happened

• Any unusual events preceding the problem, etc.

INFORMATION

Always replace the drive unit with a drive unit that has the same properties.

INFORMATION

If you only replace the electronics cover, the parameter changes are preserved.

Summary of Contents for movigear sni-b

Page 1: ...Drive Technology Drive Automation System Integration Services Operating Instructions Mechatronic Drive System MOVIGEAR SNI B Single Line Network Installation Edition 12 2013 20254547 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ... type designation of the drive unit 16 3 6 Electronics 17 3 7 Application options 19 3 8 Example nameplate and type designation of electronics 21 3 9 MOVIGEAR with optional design for wet areas WA option 23 4 Mechanical installation 25 4 1 Installation notes 25 4 2 Required tools and resources 25 4 3 Installation requirements 26 4 4 Setting up the drive unit 27 4 5 Application options 31 4 6 Shaft...

Page 4: ...of MOVITOOLS MotionStudio 111 7 1 About MOVITOOLS MotionStudio 111 7 2 First steps 111 7 3 Connection mode 114 7 4 Executing functions of the units 116 8 Parameters 118 8 1 Overview of parameters of the command PCB 118 8 2 Overview of parameters for application options 120 8 3 Overview of power section parameters 122 8 4 Description of command PCB parameters 135 8 5 Description of application opti...

Page 5: ...cal data and dimension sheets 202 12 1 Technical data 202 12 2 Technical data of application options 205 12 3 Integrated BW1 braking resistor 207 12 4 DynaStop deceleration torque 208 12 5 Torque characteristics 209 12 6 Surface protection 217 12 7 Variant for use in wet areas 219 12 8 Screw fittings 223 12 9 Connection cables 224 12 10 Mounting positions 226 12 11 Lubricants 228 12 12 Design note...

Page 6: ...roperty and other notes 1 2 2 Design of the section related safety notes Section related safety notes do not apply to a specific action but to several actions per taining to one subject The symbols used either indicate a general hazard or a specific hazard This is the formal structure of a safety note for a specific section 1 2 3 Design of the embedded safety notes Embedded safety notes are direct...

Page 7: ...tion to ensure safe operation and to achieve the specified product characteristics and performance fea tures SEW EURODRIVE assumes no liability for injury to persons or damage to equip ment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 1 5 Copyright 2013 SEW EURODRIVE All rights reserved Unauthorized duplication modifi...

Page 8: ...nt of damage During operation MOVIGEAR drive units can have live bare and movable or rotating parts as well as hot surfaces depending on their degree of protection Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Refer to the documentation for additional information 2 2 Target group Only...

Page 9: ...rive units You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation 2 3 1 Safety functions MOVIGEAR drive units may not perform safety functions unless these functions are described and expressly permitted 2 3 2 Lifting applications MOVIGEAR drive units must not be used for lifting applications MOVIGEAR drive units may...

Page 10: ...tor due to the kinetic energy of the system machine Secure the output shaft against rotation before opening the wiring compartment Electrical installation must be carried out in compliance with pertinent regulations e g cable cross sections fusing protective conductor connection For any additional infor mation refer to the applicable documentation You find notes on EMC compliant installation such ...

Page 11: ...d to the power supply even if the operation LEDs and other display elements are no longer illuminated Mechanical blocking or internal safety functions of the unit can cause a motor standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If this is not permitted for the driven machine for safety reasons disconnect the unit from the sup...

Page 12: ... drive electronics These 3 core components are included in one die cast aluminum housing see following figure 36028799382850955 1 MOVIGEAR electronics cover 2 Connection ring for cable glands 3 Inspection cover 4 Output shaft variant pictured here hollow shaft with keyway 5 Optional cover MGF 4 XT 1 2 3 3 MGF 4 M O V I G E A R B M O V I G E A R B M O V I G E A R B MGF 2 4 5 5 5 1 2 4 3 4 1 2 ...

Page 13: ...lowing shaft types 3 2 1 MOVIGEAR with hollow shaft and keyway MGFA The following figure shows a MOVIGEAR unit with hollow shaft and keyway 3 2 2 MOVIGEAR with TorqLOC hollow shaft mounting system MGFT The following figure shows a MOVIGEAR unit with TorqLOC hollow shaft mounting system 18014401200302603 18014401200304523 ...

Page 14: ...The following figure shows the torque arm for MGF T 3 3 2 Housing with threads MGF S The following figure shows the housing type with threads for mounting a torque arm This type does not include a centering shoulder which means it is not suitable for direct installation to the machine 18014401200308363 18014401200306443 ...

Page 15: ...5 2 2 x M25 x 1 5 2 x M16 x 1 5 Position X 2 3 X 2 x M25 x 1 5 2 x M16 x 1 5 2 2 x M25 x 1 5 2 x M16 x 1 5 3 2 x M25 x 1 5 2 x M16 x 1 5 Position X 3 X 2 x M25 x 1 5 2 x M16 x 1 5 3 2 x M25 x 1 5 2 x M16 x 1 5 Position 2 3 2 2 x M25 x 1 5 2 x M16 x 1 5 3 2 x M25 x 1 5 2 x M16 x 1 5 3 4 1 Overview The following figure shows the possible cable entries 18014401200378763 3 3 X X 2 2 2 2 RUN NET DRIVE ...

Page 16: ...ade in Germany IM kg cos IP r min Hz V 13356887 MGFAT2 DSM SNI B DSP 01 1233697403 0001 08 5 4 53 7 37 24 M1 M2 M4 M5 M6 50 60 380 500 65 0 99 1 52 1 10 16 000 CLP HC 220 Synth Öl 0 55l 0 40 1 2 3 EN61800 TENV M L 149 220 eff 86 3 IE4 M G F A S 2 D S M SNI B DSP MOVIGEAR option DSP ECR XT IV WA Electrodynamic deceleration function DynaStop Extended control range Increased torque Plug connectors Ve...

Page 17: ...GEAR electronics cover 2389525515 1 Nameplate of drive unit see following detailed view 2584370315 2 Connection ring 3 Plug connector connection unit for MOVIGEAR electronics cover 4 MOVIGEAR electronics cover 5 Electronics cover nameplate 6 Cable glands 7 Screws for PE connection 8 Line connection L1 L2 L3 9 Electronics terminal strips 10 DIP switches S2 1 S2 4 11 DIP switches S1 1 S1 4 7 6 7 7 7...

Page 18: ... the possible variants of the electronic cover using one frame size as an example 18014400877430923 A Electronics cover without application slot B Electronics cover with application slot 1 LED displays 1 Assembly disassembly handle 2 Retaining screws 4x 3 Application cover 4 LED displays NETRUN DRIVE NET RUN DRIVE 1 1 2 3 4 A B ...

Page 19: ...12B application option The following figure shows the GIO12B application option The following figure shows the position of the GIO12B nameplate 9007201622841227 1 Assembly disassembly handle 2 Retaining screws 4x 3 M12 plug connector for digital I Os 18014401210968331 1 Nameplate 1 2 3 NETRUN DRIVE X4 X3 X2 X1 1 ...

Page 20: ...lication option The following figure shows the DIP switches S1 to S3 of the GIO13B application option 9007201839769867 1 Assembly disassembly handle 2 Retaining screws 4x 3 M12 plug connector for digital analog I Os 18014401245670283 1 Nameplate NETRUN DRIVE X4 X3 X2 X1 1 2 3 ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 S1 S2 S3 ON 1 2 3 4 1 ...

Page 21: ...cover 9007201839835019 1 Nameplate of connection unit 2 Nameplate of application option 3 Electronics cover nameplate 1 3 2 M G x 4 5 0 3 SNI B 10 A XT Electronics cover option XT Increased torque Electronics cover variant A With application slot 0 Without application Design 10 11 Die cast design standard Die cast design wet areas MOVIGEAR version MOVIGEAR installation technology SNI Single Line N...

Page 22: ...R G IO 1 2 B Version Design 2 4 digital inputs 2 digital outputs 3 4 digital inputs 2 inputs can be used as primary frequency input 1 digital output 1 analog input 1 analog output Version Functionality IO Digital inputs outputs Product line G Option for MOVIGEAR DRC INFORMATION For electronics covers in die cast design you can only use application options GIO12B and GIO13B For electronics covers i...

Page 23: ...plugs can be chosen instead To achieve degree of protection IP66 and compatibility with cleaning agents you have to replace the plastic screw plugs by suitable screw fittings made of stainless steel INFORMATION Slight color differences are possible in the HP200 surface finish due to the treatment process individual treatment of the components 8796664203 In this publication all illustrations depict...

Page 24: ...th mounting position M6 2 3 A9 Standard Optional Screw plugs made of stainless steel Plastic screw plugs To achieve degree of pro tection IP66 and compatibility with cleaning agents you have to replace the plastic screw plugs by suitable screw fittings made of stainless steel A10 Additional cover opposite the output side A12 Factory installed pressure compensation fitting M16 with mounting positio...

Page 25: ...o the safety notes during installation WARNING Improper installation disassembly of MOVIGEAR drive units and mount on compo nents Risk of injury Adhere to the notes about installation and disassembly Before releasing shaft connections make sure that there are no active torsional moments present tensions within the system 5 minutes WARNING Risk of injury if the drive starts up unintentionally and d...

Page 26: ...n chapter Technical data lubricants The drive must not be assembled in the following ambient conditions Potentially explosive atmosphere Oils Acids Gases Vapors Radiation For special designs The drive is designed in accordance with the actual ambient conditions Clean the output shafts and flange surfaces thoroughly to ensure they are free of anti corrosion agents contamination or similar Use a com...

Page 27: ...that cooling air supply is unobstructed and that air discharged by other units does not influence cooling Use suitable cable glands for the supply leads use reducing adapters if necessary Seal the cable entry well Clean the sealing faces of the MOVIGEAR cover well before reassembling the unit Restore the corrosion protection if necessary Check the validity of the degree of protection using the inf...

Page 28: ...to remove the MOVIGEAR electronics cover For detailed dimension drawings refer to chapter Technical Data WARNING Burns caused by hot surfaces Severe injuries Let the units cool down before touching them NOTICE Loss of the guaranteed degree of protection Possible damage to property When the MOVIGEAR electronics cover is removed from the connection box you have to protect it from humidity dust or fo...

Page 29: ...es are supplied in corrosion resistant versions for use in damp areas or in the open Repair any damage to the paint work if necessary For variants with HP200 surface treatment observe the notes in chapter Drive units with optional design for wet areas 4 4 4 Painting drive units 9007201604871563 200 8962548363 NET RUN DRIVE NOTICE Breather valves and oil seals may be damaged during painting or re p...

Page 30: ...eparately included breather valve SEW EURODRIVE delivers MOVIGEAR drive units ordered for a universal mounting position with a separately included breather valve In this case the breather valve is delivered in the hollow shaft of the drive unit Before startup you must replace the highest oil screw plug with the provided breather valve Activating the breather valve Once you have installed the breat...

Page 31: ...ot in the electronics cover are delivered with an application cover as standard You have to remove the application cover in order to install an application option 1 Loosen the 4 retaining screws 2 Remove the application cover WARNING Burns caused by hot surfaces Severe injuries Let the units cool down before touching them 27021600114547979 27021600114568331 4 x NETRUN DRIVE NETRUN DRIVE ...

Page 32: ...r depending on the design the paint pro tector in order to install an application option 2 Insert the option into the application slot 8751136395 NOTICE Loss of the guaranteed degree of protection Possible damage to property In disassembled condition you have to protect the GIO13 application option from moisture dust or foreign particles as there are openings for DIP switches Make sure that the ap...

Page 33: ...The permitted tightening torque for the retaining screws is 1 4 1 6 Nm 4 Use the provided screw plugs to seal the connectors that are not in use The permit ted tightening torque is Plastic screw plug 2 0 to 2 4 Nm Stainless steel screw plug 2 0 to 2 4 Nm 27021600114606731 8748378251 NETRUN DRIVE X4 X3 X2 X1 4 x NETRUN DRIVE X4 X3 X2 X1 ...

Page 34: ...llation 4 6 Shaft mounted gear unit with keyway 4 6 1 Installation notes 1 Apply NOCO FLUID and spread it thoroughly INFORMATION Observe the design notes in chapter Technical data and dimension sheets for the customer shaft design 9007201603382283 9007201603384203 N O C O F L U I N O C O F L U I ...

Page 35: ... and removal kit for customer shaft without contact shoulder 2 A Standard installation procedure 2 B Installation with SEW EURODRIVE installation and removal kit1 Customer shaft with contact shoulder 9007201603380363 1 Short retaining bolt standard delivery scope 2 Lock washer 3 Washer 4 Retaining ring 6 Customer shaft 1 Observe chapter Technical data and dimension sheets Design notes for gear uni...

Page 36: ...serve chapter Technical data and dimension sheets Design notes for gear units with hollow shaft and key 9007201602954123 1 Retaining screw 2 Lock washer 3 Washer 4 Retaining ring 5 Spacer tube 6 Customer shaft without contact shoulder 9007201602952203 Drive Screw Tightening torque Nm MGFA 2 M10 20 MGFA 4 M16 40 6 1 2 3 4 5 C INFORMATION To avoid contact corrosion SEW EURODRIVE recommends that the ...

Page 37: ... the spacer tube 5 3 Insert the forcing disk 8 and the fixed nut 7 from the SEW EURODRIVE installa tion removal kit between the customer shaft 6 and the retaining ring 4 4 Re install the retaining ring 4 WARNING Burns caused by hot surfaces Severe injuries Let the units cool down before touching them INFORMATION For information on the SEW EURODRIVE assembly disassembly kit see chapter Technical da...

Page 38: ...d gear unit with keyway Mechanical installation 5 Screw the retaining screw 1 back in Now you can force the drive off the shaft by tightening the bolt 9007201603386123 1 Retaining screw 4 Retaining ring 6 Customer shaft 7 Fixed nut 8 Forcing disk 1 4 7 8 6 ...

Page 39: ...ithout contact shoulder 1 Clean the customer shaft and the inside of the hollow shaft Ensure that all traces of grease or oil are removed 2 Install the stop ring and the bushing on the customer shaft 3 Mount the torque arm to the MOVIGEAR drive unit observe chapter Torque arm 4 Apply NOCO FLUID on the bushing and spread thoroughly 9007201603392523 9007201603717003 2348653451 N O C O F LU ID ...

Page 40: ... shaft without contact Mechanical installation 5 Push the gear unit onto the customer shaft 6 Preassemble the torque arm to the plant structure holding fixture do not tighten the screws 7 Push the busing into the gear unit up to the stop 9007201603724683 18014400858461835 9007201603713163 ...

Page 41: ...thout contact Mechanical installation 8 Push the stop ring to the bushing Mark the position of the stop ring 9 Remove the torque arm from the holding fixture plant structure 10 Pull the gear unit off the customer shaft until the stop ring is accessible for fastening 9287376139 9287378955 9287381771 ...

Page 42: ... marking 12 Tighten the stop ring using the appropriate torque as specified in the table below 13 Push the bushing and the gear unit onto the customer shaft up to the fixed stop ring 14 Preassemble the torque arm to the plant structure holding fixture again do not tighten the screws 9287922955 Type Tightening torque Nm Standard version Stainless steel MGFT 2 18 7 5 MGFT 4 18 7 5 9287926923 9287928...

Page 43: ...e loosened and slide the shrink disk onto the hollow shaft 16 Slide the counter bushing onto the customer shaft and into the hollow shaft 17 until the shrink disk is properly seated 18 Tap lightly on the flange of the counter bushing to ensure that the socket is fitted se curely in the hollow shaft 9007201603398283 9007201603722763 9007201603711243 N O C O F L U I D ...

Page 44: ...in the counter bushing 20 Manually tighten the screws of the shrink disk and ensure that the outer rings of the shrink disk are parallel 21 Tighten the locking bolts by working round several times from one bolt to the next not in diametrically opposite sequence The exact values for the tightening torques are shown on the shrink disk 4914556939 9007201603396363 9007201603400203 0mm ...

Page 45: ...ion 22 After installation make sure the remaining gap s between the outer rings of the shrink disks is 0 mm 23 The remaining gap between counter bushing and hollow shaft end as well as bushing and stop ring must be 0 mm 24 Securely tighten the torque arm observe chapter Torque arm 9007201603402123 9007201603718923 0 mm s 0 mm 0 mm ...

Page 46: ...unted gear unit with TorqLOC customer shaft with contact shoul der 1 Clean the customer shaft and the inside of the hollow shaft Ensure that all traces of grease or oil are removed 2 Mount the torque arm to the MOVIGEAR drive unit observe chapter Torque arm 3 Slide the bushing onto the customer shaft 9007201603735307 9007201603717003 2349377035 0 mm ...

Page 47: ...t with contact shoul Mechanical installation 4 Apply NOCO FLUID on the bushing and spread thoroughly 5 Push the gear unit onto the customer shaft 6 Make sure that all screws are loosened and slide the shrink disk onto the hollow shaft 2349367435 9007201603733387 9007201604112267 N O C O F LU ID ...

Page 48: ...nter bushing onto the customer shaft and into the hollow shaft 8 until the shrink disk is properly seated 9 Tap lightly on the flange of the counter bushing to ensure that the socket is fitted securely in the hollow shaft 10 Make sure that the customer shaft is seated in the counter bushing 9007201603731467 9007201604116107 4914563467 N O C O F L U I D ...

Page 49: ...nually tighten the screws of the shrink disk and ensure that the outer rings of the shrink disk are parallel 12 Tighten the locking bolts by working round several times from one bolt to the next not in diametrically opposite sequence The exact values for the tightening torques are shown on the shrink disk 9007201604110347 9007201604114187 0mm ...

Page 50: ...hanical installation 13 After installation make sure the remaining gap s between the outer rings of the shrink disks is 0 mm 14 The remaining gap between counter bushing and hollow shaft end must be 0 mm 15 Mount the torque arm and tighten it securely observe chapter Torque arm 4986221323 9007201607498251 0 mm s 0 mm ...

Page 51: ...w the locking bolts evenly one after the other Do not remove the locking screws completely 3 Dismantle the conical steel bushing If required use the outer rings as pullers as follows Remove all the locking screws Screw the respective number of screws in the tapped holes of the shrink disk Support the inner ring against the gear unit housing Pull off the conical steel bushing by tightening the scre...

Page 52: ...antle removed shrink disks before they are reinstalled Clean and lubricate the shrink disk if it is dirty Lubricate the tapered surfaces with one of the following solid lubricants Grease the locking screws with a multipurpose grease such as Molykote BR 2 or similar 4810051979 Lubricant Mo S2 Sold as Molykote 321 lube coat Spray Molykote spray powder spray Spray Molykote G Rapid Spray or paste Aema...

Page 53: ...2 Turn the cover clockwise until it locks in position 3 The following figure shows the installed cover WARNING Risk of injury caused by rapidly moving output elements Severe injuries Disconnect the drive unit from the power supply and safeguard it against uninten tional power up before you start working on it Equip the input and output elements with a touch guard 9007201604120715 9007201604122635 ...

Page 54: ...ases e g through shaft a cover cannot be installed In these cases the cover is not necessary if the system or unit manufacturer provides corresponding components to guarantee for the compliance with the required degree of protection If this results in additional maintenance you have to describe this in the operating instructions for the system or component ...

Page 55: ...e shows the required tightening torques NOTICE Inappropriate installation might damage the MOVIGEAR drive unit Possible damage to property Do not place torque arms under strain during installation Always use bolts of quality 8 8 to fasten torque arms 9007201605261451 1 Apply bearings to both ends of the bushing 1 9 0 B A Drive Screw A Screw B Size Tightening torque Nm Size Tightening torque Nm MGF...

Page 56: ...ng plugs Tighten the plastic blanking plugs included in the delivery with 2 5 Nm Example The following figure shows an example The number and position of cable entries de pends on the variant you have ordered WARNING Burns caused by hot surfaces Severe injuries Let the units cool down before touching them 18014400860090635 ...

Page 57: ...outer diameter 10 mm 160 N Cable with outer diameter 10 mm 100 N Example The following figure shows an example The number and position of cable entries de pends on the variant you have ordered Screw fitting Part num ber Contents Size Outer diam eter of cable Tightening torque EMC cable glands nickel plated brass 1820 478 3 10 pc M16 x 1 5 5 to 9 mm 4 0 Nm 1820 480 5 10 pc M25 x 1 5 11 to 16 mm 7 0...

Page 58: ... 4 Tightening torques Mechanical installation 4 12 3 MOVIGEAR electronics cover Screw on the MOVIGEAR electronics cover as follows Insert the screws and tighten them crosswise with a tightening torque of 6 Nm 18014400860073995 1 2 4 3 4 2 3 1 ...

Page 59: ...ce Make sure to install the cables with a drip loop Observe the permitted bending radii of the installed cables for cable routing Use only stainless steel cable glands and screw plugs offered by SEW EURO DRIVE see chapter Technical data and dimension sheets You must seal unused cable bushings and plug connectors with suitable screw plugs see chapter Technical data and dimension sheets To prevent p...

Page 60: ...ace ment of the plastic screw plugs supplied as an option with suitable stainless steel screw plugs 18014400860099723 1 The optionally delivered plastic screw plugs must be replaced by suitable screw plugs made of stainless steel 2 Stainless steel screw plugs if required see chapter Technical data and dimension sheets 3 Required stainless steel cable glands see chapter Technical data and dimension...

Page 61: ...nd breather valve installed according to the mounting position This is why MOVIGEAR drive units with optional design for use in wet areas must be used only in the mounting position specified in the order Mounting position M1 M2 M3 only after consultation with SEW EURODRIVE M4 M5 M6 Cable entries Position 3 not possible with M4 mounting position Position 2 not possible with M5 mounting position Pos...

Page 62: ...talled in mounting positions M1 to M6 27021600115254539 Mounting position M3 only possible after consultation with SEW EURODRIVE Application options in connection with the design for wet areas and M4 mounting position not possible Mounting positions M5 and M6 in connection with the DAC electronics variant Design for wet areas not possible M2 M5 M4 M4 M3 M6 M1 2 2 3 3 x 2 3 3 2 x 2 2 x x 3 x x 3 ...

Page 63: ...lied by SEW EURODRIVE with 6 8 Nm Example The following figure shows an example The number and position of cable entries de pends on the variant you have ordered WARNING Burns caused by hot surfaces Severe injuries Let the units cool down before touching them Type of screw fitting Contents Size Part number Tightening torque Screw plugs Hexagon made of stainless steel 10 pcs M16 x 1 5 1 824 734 2 6...

Page 64: ...with optional version for use in wet areas Mechanical installation MOVIGEAR elec tronics cover Screw on the MOVIGEAR electronics cover as follows Insert the screws and tighten them crosswise with a tightening torque of 6 Nm 18014400861140235 1 2 4 3 4 2 3 1 ...

Page 65: ... Cable with outer diameter 10 mm 160 N Cable with outer diameter 10 mm 100 N Example The following figure shows an example The number and position of cable entries de pends on the variant you have ordered Screw fitting Part num ber Contents Size Outer diam eter of cable Tightening torque EMC cable glands nickel plated brass 1820 478 3 10 pcs M16 x 1 5 5 to 9 mm 4 0 Nm 1820 480 5 10 pcs M25 x 1 5 1...

Page 66: ...nformation on cable selection routing and shielding refer to chapter Cable routing and shielding 5 1 4 Equipotential bonding Regardless of the protective earth connection it is essential that low impedance HF capable equipotential bonding is provided see also EN 60204 1 or DIN VDE 0100 540 Establish a connection over a wide surface area between the MOVIGEAR drive unit and the mounting rail INFORMA...

Page 67: ...EAR drive unit and the plant s grounding point Example Do not use the cable shield of data lines for equipotential bonding 9007204122339595 1 Conductive connection over a large area between drive unit and mounting plate 2 PE conductor in the supply cable 3 2nd PE conductor via separate terminals 4 EMC compliant equipotential bonding for example using a ground strap HF litz wire 3 2 1 4 ...

Page 68: ...rmitted cable cross sections for installation Control terminals Adhere to the permitted cable cross sections for installation Line terminals X2 Connection cross section mm2 1 0 mm2 4 0 mm2 Connection cross section AWG AWG17 AWG12 Permitted tightening torque 1 2 1 4 Nm 10 6 12 4 lb in Conductor end sleeves For single assignment Connect only single wire conductors or flexible conductors with conduct...

Page 69: ...he above note 5 2 5 Line contactor Use only a contactor of utilization category AC3 EN 60947 4 1 as a line contactor Control terminals the following figure shows a schematic illustration 9007201633190411 2 1 3 WARNING Electric shock due to incorrect RCD type Severe or fatal injuries The connected MOVIGEAR drive units can cause direct current in the protective earth conductor In cases where an eart...

Page 70: ...a minimum cross section of 10 mm2 or installing a second PE connection cable in parallel with the original PE connec tion WARNING Electric shock due to incorrect connection of PE Severe or fatal injuries The permitted tightening torque for the screw is 2 0 2 4 Nm 18 21 lb in Observe the following notes regarding PE connection Prohibited assembly Recommendation Assembly with forked cable lug Permit...

Page 71: ... phase and 2 5 kV phase to ground If safe electrical disconnection is required it must be implemented outside the unit for altitudes of 2000 m above sea level and higher safe electrical disconnection in accordance with EN 61800 5 1 At installation altitudes between 2000 m and 4000 m above sea level the permitted rated power supply voltages are reduced as follows By 6 V per 100 m 5 2 8 Protection d...

Page 72: ...cordance with the National Electrical Code and any additional local codes The table below lists the permitted maximum branch circuit protection Motor overload protection MOVIGEAR is provided with load and speed sensitive overload protection and thermal memory retention upon shutdown or power loss The trip current is adjusted to 150 of the rated motor current Ambient tempera ture MOVIGEAR is suitab...

Page 73: ...ith MOVIGEAR SNI Observe the installation instructions in the documentation of the controller you are us ing 9007201634845707 1 A maximum of 10 SNI actuators in total 2 Permitted cable length between controller and last actuator max 100 m Single Line Installation 2 1 DRC SNI MOVIGEAR SNI MOVIGEAR SNI Communication Power Power Controller SNI Controller PLC Control cabinet level Field level Line fil...

Page 74: ...95 Assignment Terminal No Name Marking Function permitted tightening torque X2 line terminals L1 Brown Actuator supply phase L1 with SNI communication 1 2 to 1 4 Nm L2 Black Actuator supply phase L2 with SNI communication 1 2 to 1 4 Nm L3 Gray Actuator supply phase L3 with SNI communication 1 2 to 1 4 Nm PE Protective earth connection 2 0 to 3 3 Nm PE PE PE PE L1 L2 L3 1 11 12 13 14 15 2 3 4 5 X2 ...

Page 75: ...e supply for sensors The sensor supply voltage is then available at the optional plug connector 4 0V24_SEN Input for 0V24 reference potential for sensors 5 24V_O DC 24 V output 11 STO Yellow Output STO to loop through 12 STO Yellow Output STO to loop through 13 24 V_SE N Looping through of the DC 24 V voltage supply for sen sors 14 0V24_SEN Looping of the 0V24 reference potential for sensors 15 0V...

Page 76: ... any safety function 18014400994276107 1 See documentation of the SNI controller 2 See chapter Terminal assignment 3 DC 24 V output 4 Sensor supply input the sensor supply voltage is then available at the optional plug connec tor for sensor inputs 5 Looping of the sensor supply input 6 See chapter Optional plug connector assignment MOVIGEAR SNI B 2 STO IN 1 STO IN 12 STO OUT 11 STO OUT 15 0V24_O 5...

Page 77: ...o wind around the braid shield Use the conductive film if required B Installation material for control cables and data cables 3 x shield clamp with screw to connect the shield of control cables or data cables STO CAN binary signals 1 Exception Not when all possible connections have been ordered as plug connectors 3360276107 A1 A2 B 2x 2x 4x 2x 3x 3x M4x12 1 4 1 6 Nm M4x10 2 0 Nm M4x10 2 0 Nm 2 0 m...

Page 78: ...and shielding Electrical installation 5 6 2 General installation options The following figure shows the general installation options The following chapters show common examples and contain important notes on cable selection and cable routing 9007202615037323 ...

Page 79: ...s Connect the shields of the control cables to the metal housing of the unit using the shield clamps of the installation material kit To do so strip off the cable sheath around the shield connection surface As an alternative you can use optionally available EMC cable glands to connect the shield of control cables see chapter EMC cable glands Cable shielding Supply system cable single line Wind the...

Page 80: ...80 Operating Instructions MOVIGEAR SNI B 5 Cable routing and shielding Electrical installation Recommended cable routing 27021600425239947 Single Line SNI STO STO 20mm 3x ...

Page 81: ...Operating Instructions MOVIGEAR SNI B 81 5 Cable routing and shielding Electrical installation Alternative cable routing 27021600425238027 20mm 3x Single Line SNI STO STO ...

Page 82: ...ternative to using shield clamps for control cables STO binary signals you can use EMC cable glands which are available as an option to connect the shield 5 7 2 Assembly of EMC cable glands Fit the EMC cable glands supplied by SEW EURODRIVE according to the following figure 3388566411 2661188747 1 Important Cut off the insulating foil do not just fold it back 1 ...

Page 83: ...lation type Cable cross sec tion oper ating voltage Cable reel 30 m Cable reel 100 m Cable reel 200 m Open cable end not prefabricated CE 1 330 330 9 HELU KABEL TOPFLEX EMV UV 2YSLCYK J Fixed 2 5 mm2 AC 500 V Cable reel 30 m Cable reel 100 m Cable reel 200 m Open cable end not prefabricated UL 1 909 215 6 HELU KABEL TOPFLEX EMV UV 2YSLCYK J UL CSA Fixed Cable reel 30 m Cable reel 100 m Cable reel ...

Page 84: ... 216 4 HELU KABEL TOPFLEX EMV UV 2YSLCYK J UL CSA Fixed Cable reel 30 m Cable reel 100 m Cable reel 200 m Open cable end not prefabricated CE UL 1 909 510 4 HELU KABEL TOPSERV 109 Fixed 1 See also technical data SNI supply system cable Lengths that can be preassembled Conformity part number Cable type 1 Length Installation type Cable cross sec tion oper ating voltage INFORMATION You find more perm...

Page 85: ...nts to be connected This is why not all cables in the list are actually required The following figures show the various cable types Cable routing Observe the permitted bending radii of the installed cables for cable routing For detailed information refer to chapter Technical data Dimension sheets Plug connectors in cluding mating connectors X 2 0 1 2 _ Sequence number optional In case of several p...

Page 86: ...ically adequate SEW EURODRIVE does not accept any liability and cannot guarantee unit properties or func tions When using third party cables to connect the unit and or unit components make sure to comply with all applicable national regulations Note that the technical features of the unit or system of units might be affected inadvertently when using non SEW cables This concerns in particular the f...

Page 87: ...s required X 2 or 3 not together with X1241_1 X1241_2 X5502 STO Orange Fixed 3 left X5503 STO Orange Fixed 3 right X1241_1 AC 400 V connection with SNI 1 1 Plug connector X1241_1 is also available separately i e without plug connector X1241_2 Red As required X 2 or 3 not together with X5131 X1241_2 AC 400 V connection with SNI Red As required X 2 or 3 not together with X5131 1 Optional pressure co...

Page 88: ... plug connector 2 Right angle plug connector Once the mating connector has been plugged in the right angle connector can be ad justed without using additional tools 9007201700846347 1 CAUTION Possible damage of the right angle connector in case of rotation without mating con nector Irreparable damage to the thread damage to the sealing surface Do not use pliers to adjust the right angle connector ...

Page 89: ... assembled by yourself 36028799868110603 1 1 2 90 3 2 X 3 2 X INFORMATION For the MOVIGEAR variant MGF 4 XT with increased torque the right angle type is not possible with plug connector position 3 INFORMATION Power and hybrid plug connectors as well as the associated assembly tools are also available from Intercontec ...

Page 90: ...n SNI Connection type M23 SEW insert SpeedTec equipment Intercontec female coding ring red protected against contact Wiring diagram 2497125387 Assignment No Name Function A L1_SNI Actuator supply phase L1 with SNI communication B L2_SNI Actuator supply phase L2 with SNI communication C L3_SNI Actuator supply phase L3 with SNI communication D n c Not connected PE PE PE connection 1 n c Not connecte...

Page 91: ...riable CE UL 1 812 067 9 HELU KABEL TOPSERV 109 Variable Open M23 Coding ring red CE 1 812 751 7 HELU KABEL TOPFLEX EMV UV 2YSLCYK J Variable 2 5 mm2 AC 500 V UL 1 815 040 3 HELU KABEL TOPFLEX EMV UV 2YSLCYK J UL CSA Variable CE UL 1 812 068 7 HELU KABEL TOPSERV 109 Variable M23 Coding ring red M23 Coding ring red CE 1 812 752 5 HELU KABEL TOPFLEX EMV UV 2YSLCYK J Variable 4 mm2 AC 500 V UL 1 815 ...

Page 92: ...ng table shows the conductor assignment of the cable with the following part number Part number Signal name Color coding 1 812 751 7 1 815 040 3 1 812 753 3 1 815 325 9 L1_SNI Brown L2_SNI Black L3_SNI Gray PE Green yellow Part number Signal name Core color designation 1 812 068 7 1 812 070 9 L1_SNI Black 1 L2_SNI Black 2 L3_SNI Black 3 PE Green yellow ...

Page 93: ... DI03 sensor input Setpoint f1 f2 4 DI04 DI04 sensor input Changeover Automatic local mode 5 n c Not connected Not connected 6 n c Not connected Not connected 7 n c Not connected Not connected 8 24V_O Reserved DC 24 V output 9 0V24V_O Reserved 0V24 reference potential 10 0V24V_SEN 0V24 reference potential for sensors 1 Must be supplied via terminals X7 4 Reserved 11 24 V_SEN DC 24 V sensor supply ...

Page 94: ...n end The following table shows the conductor assignment of the cable with the following part number 1 174 145 7 Connection cable Conformity part num ber Length installation type Operating voltage CE UL 1 174 145 7 Variable DC 60 V Open M23 12 pole 0 coded Signal name Color coding DI01 Pink DI02 Gray DI03 Red DI04 Blue Reserved Yellow Reserved Green Reserved Purple 24V_O Black 0V24_O Brown 0V24_SE...

Page 95: ...Do not use the 24 V output pins 1 and 3 for safety related applications with MOVIGEAR drive units You may only jumper the STO connection with 24 V when the MOVIGEAR drive unit need not fulfill any safety function Function Connection for safe torque off STO Connection type M12 5 pole female A coded Wiring diagram 2264816267 Assignment No Name Function 1 24V_O DC 24 V output 2 STO STO connection 3 0...

Page 96: ...es for this connection and only suitable plug connectors that connect the shield with the unit in an HF capable manner Connection cable Confor mity part number Cable type Length Installa tion type Cable cross section operating voltage M12 5 pole A coded M12 5 pole A coded CE 1 812 496 8 LEONI BETAflam 145C flex Variable 2 0 75 mm2 DC 60 V CE UL 1 814 740 2 HELU KABEL MULTI SPEED 500 C PUR UL CSA V...

Page 97: ...ram 2264818187 Assignment No Name Function 1 res Reserved 2 STO STO connection 3 res Reserved 4 STO STO connection 5 res Reserved 2 1 5 4 3 INFORMATION Use only shielded cables for this connection and only suitable plug connectors that connect the shield with the unit in an HF capable manner Connection cable Confor mity part number Cable type Length Installa tion type Cable cross section operating...

Page 98: ...art number 1 174 709 9 WARNING Safety related disconnection of the MOVIGEAR drive unit is not possible when using the STO jumper plug Severe or fatal injuries You may only jumper the STO input with 24 V when the MOVIGEAR drive unit need not fulfill any safety function WARNING Disablement of safety related disconnection of other drive units due to parasitic volt ages when using an STO jumper Severe...

Page 99: ...V sensor supply 2 DI13 Digital input DI13 switching signal 3 0V24 0V24 reference potential for sensors 4 DI12 Digital input DI12 switching signal 5 res Reserved X2 1 24 V DC 24 V sensor supply 2 DI11 Digital input DI11 switching signal 3 0V24 0V24 reference potential for sensors 4 DI10 Digital input DI10 switching signal 5 res Reserved X1 1 24 V DC 24 V actuator supply 2 DO11 Digital output DO11 s...

Page 100: ...nce potential for sensors 4 AO10 Analog output AO10 4 20 mA 5 res Reserved X3 1 24 V DC 24 V sensor supply 2 DI13 LFI B Digital input DI13 primary frequency B 3 0V24 0V24 reference potential for sensors 4 DI12 LFI A Digital input DI12 primary frequency A 5 res Reserved X2 1 24 V DC 24 V sensor supply 2 DI11 Digital input DI11 3 0V24 0V24 reference potential for sensors 4 DI10 Digital input DI10 5 ...

Page 101: ... unit against unintended re connection to the voltage supply Secure the output shaft against rotation Wait for at least 5 minutes before removing the electronics cover WARNING Burns caused by hot surfaces Severe injuries Let the units cool down before touching them WARNING Unit malfunction due to incorrect unit setting Severe or fatal injuries Observe the startup notes The installation must only b...

Page 102: ...oject planning notes refer to the catalog The MOVIGEAR drive unit must be installed correctly both mechanically and elec trically Appropriate safety measures prevent the drives from starting up unintentionally Appropriate safety measures must be taken to prevent risk of injury or damage to the machine INFORMATION To ensure fault free operation do not disconnect or connect signal cables during oper...

Page 103: ...s caused by using unsuitable tools Possible damage to property To set the DIP switches use only suitable tools such as a slotted screwdriver with a blade width of no more than 3 mm The force used for setting the DIP switches must not exceed 5 N 9007201622737931 ON DIP 1 2 3 4 S2 ON DIP 1 2 3 4 S1 DIP switch S1 1 2 3 4 Binary coding SNI unit address Bit 20 Bit 21 Bit 22 Bit 23 ON 1 1 1 1 OFF 0 0 0 ...

Page 104: ... of the motion control inputs Use this DIP switch to determine the function of the motion control inputs accessible only via optional M23 plug connector When DIP switch S2 3 is set to OFF the motion control inputs are used for con necting and evaluating sensors It is not possible to control the actuator via the mo tion control inputs When DIP switch S2 3 is set to ON the motion control inputs can ...

Page 105: ...ttings before you enable the drive for the first time The following figure shows an example of the DIP switch setting for address 9 The following table shows how to set the DIP switches for unit addresses 0 to 9 Other settings are not permitted NOTICE Damage to the DIP switches caused by using unsuitable tools Possible damage to property To set the DIP switches use only suitable tools such as a sl...

Page 106: ...ches caused by using unsuitable tools Possible damage to property To set the DIP switches use only suitable tools such as a slotted screwdriver with a blade width of no more than 3 mm The force used for setting the DIP switches must not exceed 5 N 6 Secure the MOVIGEAR electronics covers on the connection boxes 7 Start up the assigned SNI controller observing the instructions in the documentation ...

Page 107: ...rns caused by hot surfaces Severe injuries Let the units cool down before touching them NOTICE Loss of the guaranteed degree of protection Possible damage to property In disassembled condition you have to protect the GIO13B application option from moisture dust or foreign particles as there are openings for DIP switches Make sure that the application cover is mounted properly 9007201137627403 ON 1...

Page 108: ... S1 S1 4 Binary output ON Binary output ON OFF Binary output OFF S1 3 Analog output ON Analog output ON OFF Analog output OFF S1 2 Binary inputs ON Binary inputs ON OFF Binary output OFF S1 1 Analog input ON Analog input ON OFF Analog input OFF 9007201137842955 DIP switch Configuration S2 2 S2 3 S2 4 Primary frequency input maximum frequency OFF OFF OFF f 1 kHz ON OFF OFF f 2 kHz OFF ON OFF f 5 kH...

Page 109: ...OS program on the com mand pcb 9007201137839115 Refresh times of primary frequency inputs depending on the set scaling frequency Scaling frequency Hz Refresh times ms LFI mode trace A LFI mode traces A B 1 500 250 2 250 125 5 100 50 10 50 25 20 25 12 40 12 6 80 6 3 120 3 2 ON DIP 1 2 3 4 S3 S3 4 Analog input current resistor ON Enabled OFF Disabled S3 3 Analog input mode ON Current input OFF Volta...

Page 110: ...ING Removing the MOVIGEAR electronics cover will disable DynaStop Severe or fatal injuries If it is not permitted to deactivate the system additional measures are required e g mechanical stake out WARNING Electric shock due to regenerative energy when moving the system or machine Severe or fatal injuries Never touch the MOVIGEAR wiring space with wiring board and plug connector If you cannot rule ...

Page 111: ...dio supports the following types of communication channels Serial RS 485 via interface adapters System bus SBus via interface adapters Ethernet EtherCAT Fieldbus PROFIBUS DP DP V1 Tool Calling Interface The available channels can vary depending on the units and its communication options 7 1 3 Executing functions of the units The software package offers uniformity in executing the following functio...

Page 112: ...an your network 1 Set up a communication channel to communicate with your units 2 Scan your network unit scan Press the Start network scan button 1 in the tool bar 7 2 3 Additional information 9007200387461515 1 INFORMATION The PC is connected to the MOVIGEAR inverter via the employed controller or gate way For detailed information on how to configure a communication channel refer to the documenta...

Page 113: ... view 2 Right click to open the context menu and display the tools for configuring the unit The example shows the context menu with the tools for a MOVIGEAR power sec tion 2 The communication mode is set to online and the unit is scanned in the net work view 3 Select a tool e g Parameter tree to configure the unit 9007201974142091 1 Command PCB 2 Power section 9007202012758411 1 2 0 0 I ...

Page 114: ... two types of tools 9007202028586507 1 Hard drive of the engineering PC 2 RAM of the engineering PC 3 Engineering PC 4 Unit 1 HDD R A M 3 2 4 R A M Offline Tool Online Tool Tools Description Offline tools Changes made using offline tools affect ONLY the RAM 2 at first Save your project so that the changes can be stored on the hard disk 1 of your engineering PC 3 Execute the Download PC unit functi...

Page 115: ... tools for configuring the unit INFORMATION The online connection status is NOT a response message which informs you that you are currently connected to the unit or that your unit is ready for communication Should you require this feedback observe chapter Setting the cyclical accessibil ity test in the online help or the manual of MOVITOOLS MotionStudio Project management commands such as download...

Page 116: ...ng unit parameters Proceed as follows to read or change unit parameters 1 Switch to the required view project view or network view 2 Select the connection mode Click the Switch to online mode button 1 if you want to read or change parameters directly in the unit Click the Switch to offline mode button 2 if you want to read or change parameters in the project 3 Select the unit you want to parameter...

Page 117: ...its online Do the following to start up the units online 1 Switch to the network view 2 In the toolbar click on Switch to online mode 1 3 Select the unit you want to start up 4 Open the context menu and select the Startup Startup command The Startup wizard opens 5 Follow the instructions of the startup wizard Then load the startup data into your unit INFORMATION For detailed information about the ...

Page 118: ... bit 6 Setting of DIP switch S2 3 Bit field 9621 10 bit 7 Setting of DIP switch S2 4 Bit field Command PCB parameters display values digital inputs 8334 0 bit 1 Digital input DI01 status Bit field 8334 0 bit 2 Digital input DI02 status Bit field 8334 0 bit 3 Digital input DI03 status Bit field 8334 0 bit 4 Digital input DI04 status Bit field Command PCB parameters display values unit data Command ...

Page 119: ...Display Range factory setting MOVILINK scaling Command PCB parameters setpoints ramp generators setpoints 10096 35 Setpoint n_f1 0 00 1500 00 2000 00 rpm 1 digit 0 001 rpm 10096 36 Setpoint n_f2 0 00 200 00 2000 00 rpm 1 digit 0 001 rpm Drive unit Electronics cover Index Parameter name MOVITOOLS MotionStudio Display Range factory setting MOVILINK scaling Command PCB parameters unit functions setup...

Page 120: ...ameters 8 2 Overview of parameters for application options 8 2 1 Display of application option in MOVITOOLS MotionStudio The parameters of the application option are displayed in the parameter tree of the command PCB 9007202042172683 1 Command PCB 2 Power section 3 Application option 1 2 3 0 0 I ...

Page 121: ...0453 16 Application option firmware Text 10453 17 Firmware status application option Text Application option inputs 9619 11 bit 0 Digital input DI10 Bit field 9619 11 bit 1 Digital input DI11 Bit field 9619 11 bit 2 Digital input DI12 Bit field 9619 11 bit 3 Digital input DI13 Bit field 9619 26 Frequency input LFI10 Text 9619 36 Analog input AI10 Text Application option outputs 9619 112 bit 0 Digi...

Page 122: ...zation 1 digit 0 001 9872 255 Motor temperature C 1 digit 10 6 C Power section parameters display values unit status Device status 9702 2 Power section status Text 9702 7 Drive status Text 9702 5 Error code Text 10071 1 Suberror code Text 10404 5 Error source Text Statistical data 8328 0 Operating hours h 1 digit 1 min 1 60 h 8329 0 Enable hours h 1 digit 1 min 1 60 h 8330 0 Work kWh 1 digit 1Ws 1...

Page 123: ...DO10 status Bit field 8360 0 bit 1 Digital output DO11 status Bit field 8360 0 bit 2 Digital output DO12 status Bit field 8360 0 bit 3 Digital output DO13 status Bit field 8360 0 bit 4 Digital output DO14 status Bit field 8360 0 bit 5 Digital output DO15 status Bit field 8360 0 bit 6 Digital output DO16 status Bit field 8360 0 bit 7 Digital output DO17 status Bit field 8352 0 Digital output DO10 f...

Page 124: ...DI04 t 0 Bit field 8376 0 bit 0 7 Digital inputs virtual DI10 DI17 t 0 Bit field 8386 0 bit 0 7 Digital outputs virtual DO10 DO17 t 0 Bit field Actual drive values 8401 0 Actual speed t 0 rpm 1 digit 0 001 rpm 8406 0 Apparent output current t 0 1 digit 0 001 8411 0 Active output current t 0 1 digit 0 001 8416 0 Unit utilization t 0 1 digit 0 001 8441 0 Motor utilization t 0 1 digit 0 001 8421 0 DC...

Page 125: ...mory t 2 Fault status 8368 0 Error t 2 error code Text 10072 3 Error t 2 suberror code Text 8885 0 Error t 2 internal Text 10404 8 Source of error t 2 Text Input output status 8373 0 bit 0 4 Digital inputs DI00 DI04 t 2 Bit field 8378 0 bit 0 7 Digital inputs virtual DI10 DI17 t 2 Bit field 8388 0 bit 0 7 Digital outputs virtual DO10 DO17 t 2 Bit field Actual drive values 8403 0 Actual speed t 2 r...

Page 126: ... Temperatures 8399 0 Heat sink temperature t 3 C 1 digit 1 C 10070 4 Motor temperature t 3 C 1 digit 10 6 C Power section parameters Display values Error memory 0 4 Error memory t 4 Fault status 8370 0 Error t 4 error code Text 10072 5 Error t 4 suberror code Text 8887 0 Error t 4 internal Text 10404 10 Source of error t 4 Text Input output status 8375 0 bit 0 4 Digital inputs DI00 DI04 t 4 Bit fi...

Page 127: ...rs display values process data monitor Process data description 8451 0 Process data configuration Text Process output data receive data 8455 0 PO1 Setpoint Text 8456 0 PO2 Setpoint Text 8457 0 PO3 Setpoint Text Process input data send data 8458 0 PI1 Actual value Text 8459 0 PI2 Actual value Text 8460 0 PI3 Actual value Text Index Parameter name MOVITOOLS MotionStudio Display Range factory setting...

Page 128: ...500 rpm 1 digit 0 001 rpm 8580 0 Start offset 0 30 500 rpm 1 digit 0 001 rpm Power section parameters setpoints ramp generators speed ramps Ramp generator 1 8470 0 Ramp t11 up CW 0 0 4 0 2000 0 s 1 digit 0 001 s 8471 0 Ramp t11 down CW 0 0 4 0 2000 0 s 1 digit 0 001 s 8472 0 Ramp t11 up CCW 0 0 4 0 2000 0 s 1 digit 0 001 s 8473 0 Ramp t11 down CCW 0 0 4 0 2000 0 s 1 digit 0 001 s Stop ramps 8476 0...

Page 129: ...s Speed monitoring 8557 0 Speed monitoring 0 Off 1 Motor mode 2 Regenerative mode 3 Motor regenerative 8558 0 Speed monitoring delay time 0 00 1 00 10 00 s 1 digit 0 001 s Power section parameters drive data limit values Setpoint limits 8516 0 Minimum speed 0 0 200 0 2000 0 rpm 1 digit 0 001 rpm 8517 0 Maximum speed 0 0 200 0 2000 0 rpm 1 digit 0 001 rpm Drive limits 8518 0 Current limit In connec...

Page 130: ...ital input DI02 function 8337 0 Digital input DI03 function 8338 0 Digital input DI04 function Virtual digital inputs 8348 0 bit 0 Digital input DI10 status Bit field 8348 0 bit 1 Digital input DI11 status Bit field 8348 0 bit 2 Digital input DI12 status Bit field 8348 0 bit 3 Digital input DI13 status Bit field 8348 0 bit 4 Digital input DI14 status Bit field 8348 0 bit 5 Digital input DI15 statu...

Page 131: ...igital output DO10 function 0 No function 1 Fault 2 Ready 3 Output stage ON 4 Rotating field ON 5 Brake released 6 Brake applied 7 Motor standstill 8 Reserved 9 Speed reference signal 10 Speed reference signal 11 Setpoint actual value comparison signal 12 Current reference signal 13 Imax signal 14 Warning motor utilization 1 19 IPOS in position 20 IPOS referenced 21 IPOS output 22 IPOS fault 27 ST...

Page 132: ...ndow signal 8543 0 Window center 0 1500 2000 rpm 1 digit 0 001 rpm 8544 0 Range width 0 2000 rpm 1 digit 0 001 rpm 8545 0 Deceleration time 0 1 9 s 1 digit 0 001 s 8546 0 Signal 1 if 0 inner 1 external Speed setpoint actual value comparison 8547 0 Hysteresis 1 100 300 rpm 1 digit 0 001 rpm 8548 0 Deceleration time 0 1 9 s 1 digit 0 001 s 8549 0 Signal 1 if 0 n nset 1 n nset Current reference signa...

Page 133: ... speed 2 0 50 2000 rpm 1 digit 0 001 rpm 8626 0 Reference travel type 0 Left zero pulse 1 Left end of reference cam 2 Right end of reference cam 3 Limit switch right 4 Limit switch left 5 No reference travel 6 Reference cam flush with right limit switch 7 Reference cam flush with left limit switch 8 Without enable 8839 0 Reference travel to zero pulse 0 No 1 Yes 10455 1 Cam distance display value ...

Page 134: ...ut stage inhibit locked 3 Emergency stop locked 4 Stop locked 5 Output stage inhibit waiting 6 Emergency stop waiting 7 Stop waiting 9729 9 TF signal response 0 No response 1 Display only 2 Output stage inhibit locked 3 Emergency stop locked 4 Stop locked 5 Output stage inhibit waiting 6 Emergency stop waiting 7 Stop waiting 8615 0 Only in connection with DSC Direct SBus Installation unit variant ...

Page 135: ...index 8334 0 bit 3 The parameter indicates the state of digital input DI03 Digital Input DI04 index 8334 0 bit 4 The parameter indicates the state of digital input DI04 Command pcb parameters display values unit data Unit series The parameter indicates the unit series for example MOVIGEAR Unit name index 9701 1 9701 5 The parameter indicates the type designation of the command PCB Unit signature i...

Page 136: ...parameters display values address settings MAC address index 8995 0 8996 0 The parameter indicates the MAC address of the MOVIGEAR SNI drive unit 8 4 2 Setpoints ramp generators Command PCB parameters setpoints ramp generators setpoints Setpoint n_f1 index 10096 35 Use this parameter to set setpoint n_f1 Unit rpm Setting range 0 1500 2000 rpm The setpoint n_f1 is valid if local mode is active DIP ...

Page 137: ...s not reset when standard is selected IPOS program Speed task 1 2 The delivery state setting also resets the data listed above Once the data has been reset parameter 8594 0 automatically reverts to NO 8 4 4 Application option Command PCB parameters application option communication Application option type ID index 10453 1 The parameter shows the designation of the application option inserted in the...

Page 138: ...tes the state and function of digital input DI13 on the application option Digital output DO10 index 9619 112 bit 0 The parameter indicates the state and function of digital output DO10 on the application option Digital output DO11 index 9619 112 bit 1 The parameter indicates the state and function of digital output DO11 on the application option 8 5 2 GIO13B application option Command PCB paramet...

Page 139: ...e digital inputs using DIP switch S1 2 of the application option activated DIP switch set to ON Digital input DI13 index 9619 11 bit 3 The parameter indicates the state and function of digital input DI13 on the application option You can activate the digital inputs using DIP switch S1 2 of the application option activated DIP switch set to ON Frequency input LFI10 index 9619 26 LFI10 frequency inp...

Page 140: ...e the current resistor using DIP switch S3 4 ON Voltage input mode S3 3 OFF S3 4 OFF Current input mode S3 3 ON S3 4 ON Application option outputs Digital output DO10 index 9619 112 bit 0 Digital output DO10 of the application option You can activate the digital output using DIP switch S1 4 of the application option activated DIP switch set to ON Analog output AO10 index 9619 123 Analog output AO1...

Page 141: ... setting of DIP switch S1 4 of the application option DIP switch S2 Index 10453 12 bit 4 master frequency input activated The parameter indicates the setting of DIP switch S2 1 of the application option Index 10453 12 bits 5 to 7 limit frequency of master frequency input The parameter indicates the setting of DIP switches S2 1 to S2 4 of the application option DIP switch S3 Index 10453 12 bit 8 ma...

Page 142: ...nt index 8322 0 The parameter indicates the active current The display value is positive when torque is applied in the positive direction of rotation negative when torque is applied in negative direction of rotation Unit IN Apparent output current index 8326 0 The parameter indicates the apparent output current Unit A DC link voltage index 8325 0 The parameter indicates the voltage measured in the...

Page 143: ...erence travel 18 Release brake 19 Apply brake Error and error code index 9702 5 The parameter indicates a pending error with error number in plain text Error and suberror code index 10071 1 The parameter provides detailed information on the error of an error group Error source index 10404 5 The parameter indicates the error source of a pending error 0 No error 1 Power section 2 Command PCB Operati...

Page 144: ...ndicates the present state of the digital input of an application option e g GIO12B If the option is not installed the virtual digital inputs will be displayed Digital inputs DI10 DI17 index 8340 0 8347 0 The parameter indicates the current function assignment of the digital input of an appli cation option e g GIO12B If the option is not installed the virtual digital inputs will be displayed Power...

Page 145: ...Network Installation Unit signature index 9823 1 9823 2 9823 3 9823 4 9823 5 The parameter is used to indicate and enter the unit signature This parameter is used to assign a name to the power section so you can identify it in the hardware tree or in other visualization elements Nominal unit cur rent rms index 8361 0 The parameter indicates the nominal unit current rms value Unit A Motor size inde...

Page 146: ...ates the gear ratio tooth numbers This allows for representing the gear ratio in whole numbers Gear unit ratio denominator index 10079 4 The parameter indicates the gear ratio tooth numbers This allows for representing the gear ratio in whole numbers Gear ratio The parameter indicates the gear ratio Number of gear unit stages index 10079 5 The parameter indicates the number of existing gear unit s...

Page 147: ...l outputs Actual speed Apparent output current Active current Unit utilization Motor utilization DC link voltage Power section status Operating hours Enable hours Work Heat sink temperature Motor temperature Electronics temperature Error t 0 4 error code index 8366 0 8367 0 8368 0 8369 0 8370 0 The parameter shows the error group with error number and in plain text Error t 0 4 sub error code index...

Page 148: ...time of the error Unit rpm Apparent output current t 0 4 index 8406 0 8407 0 8408 0 8409 0 8410 0 The parameter indicates the apparent output current in percent of the nominal unit current at the time of the error Unit Active output current t 0 4 index 8411 0 8412 0 8413 0 8414 0 8415 0 The parameter indicates the active output current in percent of the nominal unit current at the time of the erro...

Page 149: ...urs t 0 4 index 8431 0 8432 0 8433 0 8434 0 8435 0 The parameter indicates the total number of hours for which the power section was in ENABLE operating state at the time of the error Storage cycle every 15 min Unit h Work t 0 4 index 10083 1 10083 2 10083 3 10083 4 10083 5 The parameter indicates the total of active electrical energy the motor has consumed at the time of the error Storage cycle e...

Page 150: ...rrently transmitted in the process data word PO setpoint Description Index 8455 0 PO1 Setpoint Index 8304 0 Setpoint description PO1 Index 8456 0 PO2 Setpoint Index 8305 0 Setpoint description PO2 Index 8457 0 PO3 Setpoint Index 8306 0 Setpoint description PO3 PO setpoint Description Index 8458 0 PI1 Actual value Index 8307 0 Actual value description PO1 Index 8459 0 PI2 Actual value Index 8308 0 ...

Page 151: ...log input Setting range T 0 5 3000 ms 0 setpoint filter off Setpoint stop func tion index 8578 0 stop setpoint index 8579 0 start offset index 8580 0 If the setpoint stop function is activated the inverter is enabled when the speed setpoint is larger than the stop setpoint start offset Inverter enable is revoked when the speed setpoint falls below the stop setpoint 9007201855384331 t T 63 Ve 0 0 T...

Page 152: ...etting range 0 2 2000 s The emergency stop ramp is activated in the event of an error parameterizable error responses The system monitors whether the drive reaches zero speed within the set time After the set time expires the output stage is inhibited and DynaStop is activated if installed even if zero speed has not yet been reached Ramp monitoring index 8928 0 This parameter is used to activate r...

Page 153: ... 2000 rpm You can activate up to three fixed setpoints binary coded using the virtual digital inputs or process data words Programming the input terminals Fixed setpoints Factory setting Index 8489 0 Internal setpoint n11 n11 150 rpm Index 8490 0 Internal setpoint n12 n12 750 rpm Index 8491 0 Internal setpoint n13 n13 1500 rpm Response Virtual terminal n11 n12 Enable Stop Stop with t13 x x 0 Fixed...

Page 154: ...tion parameters drive data monitoring functions The following monitoring functions have been implemented to monitor what happens to drive specific parameters in the specific application and to be able to react in case of impermissible deviations You can set the response to triggered monitoring functions under Unit functions error monitoring Speed monitoring index 8557 0 This parameter is used to a...

Page 155: ...nmin nmax is set then nmax applies Current limit index 8518 0 This parameter is used to set the current limit Setting range 0 250 400 IN The user specifies the current limit in IN based on the continuous apparent current of the power section The actually effective current limit calculated by the unit can be lower to protect the gear unit It is shown in the parameter effective current limit Effecti...

Page 156: ...n13 External setpoints only n11 n13 5 n12 External setpoints only n12 8 Speed ramp switchover 1 ramp t11 active 2 ramp t12 active 9 Reserved 10 Reserved 11 External error 0 active External fault 12 Error reset Reset on positive edge 0 to 1 13 Reserved 14 Limit switch right Right limit switch reached Not reached 15 Limit switch left Left limit switch reached Not reached 16 IPOS input Function depen...

Page 157: ...11 or t12 Enable CW 3 CCW stop Stop at t11 or t12 Enable CCW 4 n11 n13 External setpoints only n11 n13 5 n12 External setpoints only n12 8 Speed ramp switchover 1 ramp t11 active 2 ramp t12 active 9 Reserved 10 Reserved 11 External error 0 active External fault 12 Error reset Reset on positive edge 0 to 1 13 Reserved 14 Limit switch right Right limit switch reached Not reached 15 Limit switch left...

Page 158: ...ting field Rotating field 5 Brake released1 In conjunction with mechatronic MOVIGEAR drive unit DynaStop is activated In conjunction with mechatronic MOVIGEAR drive unit DynaStop is deactivated In conjunction with DRC electronic motor Brake applied In conjunction with DRC electronic motor Brake released 6 Brake applied1 In conjunction with mechatronic MOVIGEAR drive unit DynaStop is deactivated In...

Page 159: ...Setting range 0 1500 6000 rpm Hysteresis index 8540 0 Setting range 0 100 500 rpm Delay time index 8541 0 Setting range 0 1 9 s Signal 1 if Index 8542 0 n nref n nref 27 STO safe torque off Not active Active 34 Process data bit Bit not set Bit set 1 Controlled by the inverter The Brake released and Brake applied signals are intended to be passed on to a master controller Function Digital output ha...

Page 160: ...w range Window center index 8543 0 Setting range 0 1500 6000 rpm Range width index 8544 0 Setting range 0 6000 rpm Delay time index 8545 0 Setting range 0 1 9 s Signal 1 if Index 8546 0 Setting range WITHIN OUTSIDE 9007202042187531 t 1 1 0 0 Index 8545 0 t t Index 8544 0 n rpm Index 8546 0 Signal 1 if n n window Index 8546 0 Signal 1 if n n window Index 8543 0 nwindow 0 0 I ...

Page 161: ...e speed is equal to or not equal to the setpoint speed Hysteresis index 8547 0 Setting range 1 100 300 rpm Delay time index 8548 0 Setting range 0 1 9 s Signal 1 if Index 8549 0 Setting range n nsetpt n nsetpt 9007202042193547 t 1 1 0 0 Index 8548 0 t t Index 8547 0 n rpm nset Signal 1 if n nset Index 8549 0 Index 8549 0 Signal 1 if n nset 0 0 I ...

Page 162: ...ex 8551 0 Setting range 0 5 30 IN Delay time index 8552 0 Setting range 0 1 9 s Signal 1 with index 8553 0 I Iref I Iref Imax signal Signal if the inverter has reached the current limitation Hysteresis index 8554 0 Setting range 5 50 IN Delay time index 8555 0 Setting range 0 1 9 s Signal 1 with index 8556 0 I Imax I Imax 9007202042199819 Iref Iref Index 8551 0 Index 8550 0 t Index 8552 0 1 1 0 0 ...

Page 163: ...0 reference speed 2 IPOS axis referenced index 8702 0 The parameter indicates whether the MOVIGEAR drive was referenced Reference offset index 8623 0 Reference offset zero offset is used to determine the machine zero origin Setting range 231 1 0 231 1 The following applies Machine zero reference position reference offset The corresponding actual positions are indicated by IPOSplus variables H511 A...

Page 164: ...the machine zero of a machine Setting range 0 8 This setting also defines the search direction for the reference cam in the individual ref erencing phases Use parameter index 8839 0 referencing to zero pulse to determine if the reference travel takes place to the edge change of the reference cam or the next zero pulse of the encoder The drive must be ready for operation and enabled for all types o...

Page 165: ...cam Machine zero reference position reference offset Note Reference cam and limit switch must be flush Type 7 Reference cam flush with left limit switch First search direction is CCW Reference position First zero pulse or falling edge to the right of the reference cam Machine zero reference position reference offset Note Reference cam and limit switch must be flush Type 8 Without enable Reference ...

Page 166: ...dex 8584 0 This function gives users the option to choose between electrically holding the load and activating DynaStop in hold status The parameter defines whether DynaStop is activated or not when the enable signal is withdrawn enable 0 0 OFF The drive decelerates along the set ramp When the speed is 0 DynaStop is not activated and the drive generates a holding torque 1 ON The drive decelerates ...

Page 167: ...Limits Serial communication SBus 1 Speed task 1 2 Error memory Statistical data The delivery state setting also resets the data listed above Once the data has been reset parameter 8594 0 automatically reverts to NO Parameter lock index 8595 0 Setting range ON OFF Setting parameter 8595 0 to ON prevents any change to the parameters except for index 8617 0 manual reset and the parameter lock itself ...

Page 168: ...t if programmed A restart is only possible after an error reset during which the inverter is reinitialized 3 EMERGENCY STOP LOCKED The drive is braked along the set emergency stop ramp t14 The output stage is inhibited once the stop speed has been reached and DynaStop if installed is activated The error is signaled immediately The ready signal is revoked and the error output is set if programmed A...

Page 169: ... the unit The result is the following nominal guide value for detecting a phase failure 50 Hz system approx tmax 3 0 s 60 Hz system approx tmax 2 5 s The programmed response is activated when a line phase failure is detected Temperature sen sor trip response index 9729 9 Factory setting EMERGENCY STOP WAITING Index 9729 9 is used to program the error response which is triggered by the tempera ture...

Page 170: ... to 1 and the denominator scaling factor to 60 The scaling unit 1 s is entered in index 8772 0 8773 0 user defined unit Scaling factor for user display denominator index 8748 0 Setting range 1 65535 Actual speed scaling defines a user specific display parameter index 8501 0 user display For example the user display is to be shown in 1 s This requires a scaling factor of 1 60 This means the numerat...

Page 171: ...e present for up to 5 minutes after disconnection from the power supply system Severe or fatal injuries Before removing the electronics cover switch off the power to the MOVIGEAR drive units using a suitable external disconnecting device Secure the drive unit against unintended re connection to the voltage supply Secure the output shaft against rotation Wait for at least 5 minutes before removing ...

Page 172: ...ns 9 1 3 Deactivating local mode INFORMATION Local mode can only be activated when the drive is not enabled 2685981451 Motion control inputs Functionality when DIP switch S2 3 ON DI01 CW stop DI02 CCW stop DI03 Setpoint selection 0 Setpoint n_f1 active parameter 10096 35 factory set to 1500 rpm 1 Setpoint n_f2 active parameter 10096 36 factory set to 200 rpm DI04 Switching between local mode autom...

Page 173: ...aStop without en able signal to the value 1 YES factory setting see also chapter Parameters This allows for deactivating the DynaStop function even when the drive is not enabled and the unit is in Controller inhibit state WARNING The electrodynamic deceleration function DynaStop does not allow for a definite stop at a position Severe or fatal injuries Do not use the electrodynamic deceleration fun...

Page 174: ...AR SNI B 9 Deactivating DynaStop Operation 9 3 2 Functional description of automatic mode bus mode INFORMATION For deactivating DynaStop without drive enable signal observe the notes in the doc umentation of the controller that you use ...

Page 175: ...p is controlled by MOVIGEAR setpoint f1 1 0 0 1 1 1 Enabled No Unit error DynaStop is controlled by MOVIGEAR setpoint f2 1 1 0 1 No enable signal No Unit error DynaStop is controlled by MOVIGEAR 0 0 0 1 No enable signal No Unit error DynaStop is activated 1 1 1 1 No enable signal No Unit error DynaStop is controlled by MOVIGEAR 0 0 1 1 Control ler inhibit or STO No Unit error DynaStop is deacti va...

Page 176: ...ity in the gearing Unusual irregular running noise Foreign objects in the oil Stop the drive and consult SEW EURODRIVE Service Oil leaking from the gear unit cover plate Seal on the inspection cover is not tight Consult SEW EURODRIVE Service Oil leaking from the terminal box Internal seal defective Consult SEW EURODRIVE Service Oil leaking from oil seal at output end1 1 Short term oil grease leaka...

Page 177: ...onStudio open the MOVIGEAR parameter tree power sec tion Observe chapter Operation of MOVITOOLS MotionStudio 2 In the parameter tree select the following node here for error memory t 0 for example Power section parameters display values error memory 0 4 error memory t 0 2 3 In the error status group 1 you can read out error messages 9007201707614859 1 Error messages group 2 Power section parameter...

Page 178: ...s to high resistance 10 3 3 Emergency stop The drive is decelerated using emergency stop ramp t14 When the stop speed is reached the DynaStop function is activated for units equipped with DynaStop The output stage then goes to high resistance 10 3 4 Standard stop The drive is decelerated with the set standard ramp When the stop speed is reached the DynaStop function is activated for units equipped...

Page 179: ...n slot B Variants without application slot 1 NET LED 2 RUN LED 3 DRIVE status LED A B NET RUN DRIVE 1 2 3 X3 X2 X1 NET RUN DRIVE 1 2 3 NET LED Color LED status Description Green Steady light Communication with the controller not established completely Reboot required Green flashing Communication active data packages are being sent and received GREEN RED Flashing mixed color orange Communication ac...

Page 180: ...OS error 10 Boot synchronization error 40 41 Safety error 119 More detailed diagnostic information via Drive LED DRIVE LED LED color LED status Operating state Description Off Not ready No line voltage Yellow Flashing steadily Not ready Initialization phase or line voltage not OK Yellow Flashing briefly at regular intervals Ready for operation In conjunction with mechatronic MOVIGEAR drive unit De...

Page 181: ...break Fault 31 TF trip Fault 44 Ixt utilization UL monitoring Fault 52 Machine control error Red 5x flashing break Fault 89 Only in conjunction with DRC electronic motor Brake overtemperature Red 6x flashing break Fault 06 Line phase failure Error code Description Switch off response Cause solution Fault 01 Overcurrent in output stage Output stage inhibit locked Short circuit on inverter output Ch...

Page 182: ... Error while accessing NV memory Set the delivery status and re parameterize the unit Consult SEW Service if the error re occurs Fault 26 External terminal error Parameterizable External error signal read in at programmable terminal Rectify external error Reset error by switching the unit off or via error reset function Fault 27 Limit switch error Output stage inhibit locked A limit switch was rea...

Page 183: ...gnment Replace electronics Fault 46 Timeout internal SBus connection between com mand PCB and power sec tion Emergency stop waiting Contact SEW Service Fault 47 Communicationinterrupted during cyclical data exchange Parameterizable Power section error No SBus connection between MOVIGEAR inverter and controller Check and establish connection especially terminating resistor EMC influence Check shiel...

Page 184: ...s and re parameterize the unit Fault 116 MOVI PLC timeout Emergency stop waiting Timeout in communication with higher level controller Fault 119 Safety error Output stage inhibit locked Safety hardware faulty Contact SEW Service Fault 123 Positioning interruption error Stop waiting Target monitoring when interrupted positioning process is resumed Target would be overrun Perform positioning process...

Page 185: ...s WARNING Electric shock caused by dangerous voltages in the connection box Dangerous volt ages may still be present for up to 5 minutes after disconnection from the power supply system Severe or fatal injuries Before removing the electronics cover switch off the power to the MOVIGEAR drive units using a suitable external disconnecting device Secure the drive unit against unintended re connection ...

Page 186: ...the drive unit see Parameters chap ter This means you have to change these parameters again when replacing the drive unit 10 Check the functions of the new drive unit 10 8 SEW EURODRIVE Service 10 8 1 Sending in a unit for repair If a fault cannot be rectified please contact the SEW EURODRIVE Electronics Service see Address List When you contact the SEW Electronics Service always quote the digits ...

Page 187: ...tacts with protective caps Make sure that the unit is not subject to mechanical impact during storage Observe the notes on storage temperature in the Technical Data chapter 5 minutes WARNING Electric shock due to charged capacitors Severe or fatal injuries Before removing the electronics cover switch off the power to the MOVIGEAR drive units using a suitable external disconnecting device Secure th...

Page 188: ...corrosion agent If not specified otherwise the MOVIGEAR drive units in ex tended storage design are equipped with OS2 surface protection You can also order OS3 instead of OS2 For further information refer to chapter Surface protection NOTICE Volatilization of the VCI anti corrosion agent Possible damage to property MOVIGEAR drive units must be kept tightly closed until they are started up INFORMAT...

Page 189: ...ith desiccant and moisture indicator sealed in the plastic wrap Under roof protected against rain and snow no shock loads Up to 3 years with regular checks of the packaging and moisture indicator rel humidity 50 Open Under roof and enclosed at constant temperature and atmospheric humidity 5 C ϑ 50 C 50 relative humidity No sudden temperature fluctuations Controlled ventilation with filter free fro...

Page 190: ...tions Dispose of the following materials in accordance with the regulations in force Aluminum scrap Housing parts Steel scrap Gears Shafts Anti friction bearings Electronics scrap circuit boards Plastic housing sheet metal copper etc Collect waste oil and dispose of it according to the regulations in force ...

Page 191: ...erating hours of MOVIGEAR drive units Proceed as follows to determine the per formed hours of operation 1 In MOVITOOLS MotionStudio open the MOVIGEAR parameter tree See chapter Configuration and diagnostics 2 In the parameter tree select the node MOVIGEAR power section parameters dis play values unit status 1 3 In the statistics data group 2 you can read out the performed hours of operation 900720...

Page 192: ...ave the motor inspected by SEW EURO DRIVE Service or qualified personnel trained by SEW EURODRIVE SEW EURODRIVE Service Qualified personnel trained by SEW EURODRIVE MOVIGEAR drive units are equipped with long term lubri cation Depending on the operating conditions and the oil temperature the oil must be changed at least every 5 years see chapter Lubricant change intervals Change synthetic oil Qual...

Page 193: ...nge intervals The following figure shows the lubricant change intervals for MOVIGEAR drive units for normal ambient conditions 2360315019 1 Operating hours 2 Sustained oil bath temperature 3 CLP HC HCE 4 CLP HLP E Average value per oil type at 70 C 5000 10000 15000 20000 25000 30000 h 120 C 110 115 100 90 80 70 0 1 2 3 4 ...

Page 194: ...ed re connection of the voltage supply Secure the output shaft against rotation Wait for at least 5 minutes before removing the electronics cover WARNING Danger of burns due to hot surfaces and hot gear unit oil Severe injuries Let the units cool down before touching them Remove the screw plugs and the breather valve carefully The gear unit must still be warm otherwise the high viscosity of excess...

Page 195: ... the oil drain plug 2 6 WARNING Risk of burns due to hot gear oil Severe injuries Let the units cool down before touching them Remove the screw plugs and the breather valve carefully The gear unit must still be warm otherwise the high viscosity of excessively cold oil will make it more difficult to drain the oil correctly 7 Remove the lowest screw plug 2 or the breather valve depends on the mounti...

Page 196: ...neral lubricants Synthetic oil is used as the standard lubricant 4 Fill in new oil of the same type via the lower bore hole 1 It is easier to fill in the oil when you also remove the upper breather plug 2 or breather valve air can flow out For the oil quantity required for your mounting position refer to the nameplate or the chapter Technical data and dimension sheets Lubricant fill quantities 5 R...

Page 197: ...ion and maintenance 2 IMPORTANT Breather valves and oil seals may be damaged during painting or re painting Potential damage to property Clean the surface of the drive unit and make sure it is free from grease Thoroughly cover the breather valves and sealing lip of the oil seals with strips prior to painting Remove the strips after painting 11 4 5 Cleaning the drive unit Observe the notes in chapt...

Page 198: ... Loosen the screws of the electronics cover and remove it Contents Part number MOVIGEAR MGF 2 die cast design MOVIGEAR MGF 4 die cast design MOVIGEAR MGF 4 ET die cast design MOVIGEAR MGF 4 XT die cast design 1 pc 2 821 162 6 10 pcs 2 821 163 4 50 pcs 2 821 164 2 NOTICE Loss of the guaranteed degree of protection Possible damage to property When the electronics cover is removed from the connection...

Page 199: ...of protection Possible damage to property Make sure not to damage the sealing surfaces when removing the gasket 4 Loosen the used gasket by levering it off the retaining cams This becomes easier when you keep to the sequence shown in the figure below 5 Remove the used gasket completely from the connection box 8702597003 8702599307 5 6 1 2 3 4 ...

Page 200: ... carefully 7 Place the new gasket on the connection box and fix it in position with the retaining cams This becomes easier when you keep to the sequence shown in the figure be low 8 Check the installation and startup of the drive unit using the applicable operating in structions 9 Place the electronics cover on the connection box again and fasten it 8702832011 8702834315 ON DIP 1 2 3 4 ON DIP 1 2 ...

Page 201: ...B 201 11 Inspection and maintenance work Inspection and maintenance Screw on the MOVIGEAR electronics cover as follows Insert the screws and tighten them crosswise with a tightening torque of 6 Nm 8702836619 1 2 4 3 4 2 3 1 RUN NET DRIVE ...

Page 202: ...e class EN 60721 3 3 class 3K3 Storage temperature ϑS 25 C to 70 C EN 60721 3 3 Proof of mechanical strength According to EN 61800 5 1 Degree of protection IP Standard IP65 according to EN 60529 MOVIGEAR housing closed and all cable glands sealed With optional design for applications in wet areas IP66 according to EN 60529 MOVIGEAR housing closed and all cable glands sealed Operating mode S1 DB EN...

Page 203: ...x current for 24 V sensor supply Motion control inputs Input type DI01 to DI041 1 Only in conjunction with optional plug connector X5131 PLC compatible according to EN 61131 2 digital inputs type 1 Ri 3 0 kΩ IE 10 mA sampling interval 2 ms Number of inputs 4 Signal level 15 V to 30 V 1 Contact closed 3 V to 5 V 0 Contact open Permitted total current For 4 sensors 400 mA Internal voltage supply for...

Page 204: ...without application option MGF 4 SNI B without application option MGF 4 DBC B MGF 4 DSC B with application option MGF 4 SNI B with application option GF 4 DAC B MGF 4 DSC B XT without application option MGF 4 SNI B XT without application option MGF 4 DBC B XT MGF 4 DSC B XT with application option MGF 4 SNI B XT with application option MGF 4 DAC B XT 9007202114032267 1 Ambient temperature 35 C 2 A...

Page 205: ... inputs can be used as primary frequency input Primary frequency input The primary frequency input function occupies a maximum of 2 digital inputs The function is used to evaluate frequency input signals that are provided for example by a distance encoder A B tracks or only A track or an external controller The frequency value is then converted into a digital value for further processing Input fre...

Page 206: ... Permitted total current DC 24 V to EN 61131 2 Interference voltage proof and short circuit proof 140 mA total of all connected sensors actuators maximum individual load 140 mA Part number 1 822 652 3 Refresh times of primary frequency inputs depending on the set scaling frequency Scaling frequency Hz Refresh times ms LFI mode trace A LFI mode traces A B 1 500 250 2 250 125 5 100 50 10 50 25 20 25...

Page 207: ...lculating energy from the power of the brake ramp For the brake ramp of 2 s you can use brake ramp 3 0 2 s in the diagram Use the characteristic curve with the shorter brake ramp because a shorter brake ramp means more braking energy The diagram permits 290 J of braking energy for the 0 2 s brake ramp at 200 cycles per hour In this case the required 288 J can be dissipated via BW1 2393524363 1 Bra...

Page 208: ...29 0 93 42 86 400 0 72 42 19 162 2 73 36 61 281 1 09 36 61 351 0 87 37 24 143 3 08 34 29 263 1 17 34 29 329 0 93 33 02 127 3 48 28 88 222 1 39 28 88 277 1 10 28 07 108 4 10 2 stage 25 72 200 1 56 2 stage 25 72 247 1 24 2 stage 22 86 89 5 03 21 82 169 1 83 21 82 209 1 46 19 81 77 5 81 19 70 153 2 03 19 70 189 1 62 18 52 72 6 2 17 33 134 2 31 17 33 166 1 84 16 00 62 7 19 16 36 127 2 44 16 36 157 1 9...

Page 209: ...m Nm Nm Nm Nm Nm Nm kg 2 stage 40 0 400 0 20 20 20 20 70 45 33 210 5 00 15 7 37 5 374 5 21 21 21 21 75 48 35 215 5 34 32 0 320 0 25 25 25 25 88 56 41 225 6 25 28 6 285 7 28 28 28 28 98 63 46 235 7 00 24 3 242 7 33 33 33 33 115 74 54 245 8 24 20 6 206 0 39 39 39 39 136 87 64 330 9 71 19 3 192 9 42 42 42 42 145 93 68 330 10 37 16 5 164 7 49 49 49 49 170 109 80 330 12 14 14 7 147 1 55 55 55 55 190 12...

Page 210: ...re realized if the setting of parameter 8518 0 current limit and 8688 0 torque limit is increased to up to 350 IN factory setting 250 IN Mapk Maximum permitted torque for short time duty If Mapk occurs more often than 10 times per hour a detailed project planning must be carried out using the SEW Workbench MaEmergOff Maximum permitted torque for non cyclical special loads maximum 1000 cycles Ma MO...

Page 211: ...119 119 119 416 329 260 710 17 33 10 2 101 5 135 135 135 135 473 374 296 710 19 70 9 2 91 7 149 149 149 149 475 415 327 710 21 82 7 8 77 8 176 176 176 176 475 475 386 710 25 72 3 stage 6 9 69 3 198 198 198 198 475 475 433 710 28 88 24 0 5 8 58 3 235 235 235 235 475 475 475 710 34 29 5 5 54 6 250 250 250 250 475 475 475 710 36 61 4 7 46 7 293 293 293 293 475 475 475 710 42 86 4 2 41 7 328 328 328 3...

Page 212: ...6 11 5 115 4 173 173 173 173 475 347 260 710 17 33 10 2 101 5 197 197 197 197 475 394 296 710 19 7 9 2 91 7 218 218 218 218 475 436 327 710 21 82 7 8 77 8 257 257 257 257 475 475 386 710 25 72 3 stage 6 9 69 3 288 288 288 288 475 475 433 710 28 88 24 0 5 8 58 3 342 342 342 342 475 475 475 710 34 29 5 5 54 6 366 366 366 366 475 475 475 710 36 61 4 7 46 7 400 400 400 400 475 475 475 710 42 86 4 2 41...

Page 213: ...Nm Nm Nm Nm Nm kg 2 stage 0 20 400 0 20 20 20 20 20 70 45 33 210 5 00 15 7 0 19 374 5 21 21 21 21 21 75 48 35 215 5 34 0 16 320 0 25 25 25 25 25 88 56 41 225 6 25 0 14 285 7 28 28 28 28 28 98 63 46 235 7 00 0 12 242 7 33 33 33 33 33 115 74 54 245 8 24 0 10 206 0 39 39 39 39 39 136 87 64 330 9 71 0 10 192 9 42 42 42 42 42 145 93 68 330 10 37 0 08 164 7 49 49 49 49 49 170 109 80 330 12 14 0 07 147 1...

Page 214: ...8518 0 current limit and 8688 0 torque limit is increased to up to 350 IN factory setting 250 IN Mapk Maximum permitted torque for short time duty If Mapk occurs more often than 10 times per hour a detailed project planning must be carried out using the SEW Workbench MaEmergOff Maximum permitted torque for non cyclical special loads maximum 1000 cycles Ma MOVIGEAR continuous output torque For moto...

Page 215: ... 17 33 0 05 101 5 135 135 135 135 135 473 374 296 710 19 70 0 05 91 7 149 149 149 149 149 475 415 327 710 21 82 0 04 77 8 176 176 176 176 176 475 475 386 710 25 72 3 stage 0 03 69 3 198 198 198 198 198 475 475 433 710 28 88 24 0 0 03 58 3 235 235 235 235 235 475 475 475 710 34 29 0 03 54 6 250 250 250 250 250 475 475 475 710 36 61 0 02 46 7 293 293 293 293 293 475 475 475 710 42 86 0 02 41 7 328 3...

Page 216: ... 173 173 475 347 260 710 17 33 0 05 101 5 197 197 197 197 197 475 394 296 710 19 7 0 05 91 7 218 218 218 218 218 475 436 327 710 21 82 0 04 77 8 257 257 257 257 257 475 475 386 710 25 72 3 stage 0 03 69 3 288 288 288 288 288 475 475 433 710 28 88 24 0 0 03 58 3 342 342 342 342 342 475 475 475 710 34 29 0 03 54 6 366 366 366 366 366 475 475 475 710 36 61 0 02 46 7 400 400 400 400 400 475 475 475 71...

Page 217: ...ystems at airports OS1 Suited for environments prone to condensation and atmospheres with low humidity or contamination such as applications outdoors under roof or with protection Similar to corrosivity category1 C2 low Systems in saw mills Hall gates Agitators and mixers OS2 Suited for environments with high humidity or mean atmospheric contamination such as applications out doors subject to dire...

Page 218: ...machined metal surfaces that do not have corrosion protection such as parts of shaft ends or flanges You can also order NOCO fluid in larger quantities from SEW EURODRIVE NOCO fluid is a food grade substance according to NSF H1 The food grade NOCO fluid has a corresponding NSF H1 label on the packaging Measure Protection principle Suitable for Fluorocarbon rubber oil seal standard for MOVIGEAR dri...

Page 219: ...cation concen tration Application temperature P3 topax 56 5 40 C P3 topax 58 5 40 C TFC cleaner Designation Application concen tration Application temperature P3 topactive 200 4 40 C P3 topactive 500 4 40 C Disinfectant Designation Application concen tration Application temperature P3 topax 990 5 23 C DI water 40 C Product specifications P3 topax 19 Alkaline foam cleaning agent P3 topax 56 Acid fo...

Page 220: ... chapter is based on the current technical knowledge and expe rience No legally binding guarantee of certain properties or of the suitability for a spe cific application purpose can be derived from the given information HP200 surface treatment Anti adhesive properties Excellent Wear resistance Good not suitable for abrasion or high pressure Chemical resistance Excellent Solvent resistance Not solu...

Page 221: ... topax 686 P3 topactive 200 P3 topactive 500 P3 topactive DES P3 topax 990 and P3 oxysan ZS and demineralized water The protective properties of the High Protection surface treatment HP 200 tested against the above mentioned Ecolab products used in the test can be considered to be positive according to the cleaning procedures mentioned overleaf Düsseldorf 14 August 2009 Ecolab Deutschland GmbH i V...

Page 222: ...ine and chlorinated foam cleaners TFC cleaning agents P3 topax 19 5 40 C o P3 topactive 200 4 40 C o P3 topax 686 5 40 C o P3 topactive 500 4 40 C o Disinfectants Acid foam cleaning agents P3 topax 990 5 23 C P3 topax 56 5 40 C o P3 topactive DES 3 23 C P3 topax 58 5 40 C P3 oxysan ZS 1 23 C DI water 40 C Product specifications P3 topax 19 Alkaline foam cleaning agent P3 topax 56 Acid foam cleanin...

Page 223: ...EMC cable gland nickel plated brass 10 pcs M16 x 1 5 4 Nm 1 820 478 3 10 pcs M25 x 1 5 7 Nm 1 820 480 5 EMC cable gland made of stainless steel 10 pcs M16 x 1 5 4 Nm 1 821 636 6 10 pcs M25 x 1 5 7 Nm 1 821 638 2 Type of screw fitting Figure Contents Size Tighten ing torque1 1 The specified torques must be adhered to with a tolerance of 10 Part number M23 plug made of stainless steel 1 pcs M23 x 1 ...

Page 224: ...LEX EMV UV 2YSLCYK J HELUKABEL TOPFLEX EMV UV 2YSLCYK J UL CSA UL compliant installation HELUKABEL TOPFLEX EMV 2YSLCY J The following figure shows the cable structure HELUKABEL TOPFLEX EMV UV 3 PLUS 2YSLCYK J The following figure shows the cable structure HELUKABEL TOPFLEX EMV UV 2YSLCYK J EMV UV 2YSLCYK J UL CSA HELUKABEL TOPFLEX EMV 2YSLCY J Black outer cable sheath UV resistant Transparent oute...

Page 225: ... JB The following figures show the cable structure HELUKABEL TOPSERV 109 Sheath color orange RAL 2003 8867456779 LAPP ÖLFLEX SERVO 2YSLCYK JB LAPP ÖLFLEX SERVO 2YSLCY JB Black outer cable sheath UV resistant Transparent outer cable sheath 3336402059 2640950539 INFORMATION The low operating capacitance of the specified cables achieves a high signal quality The shielding prevents interference emissi...

Page 226: ...positions are possible for MOVIGEAR drive units Specified mounting position M1 or M2 or M3 or M4 or M5 or M6 Universal use in mounting positions M1 M2 M3 M4 M5 M6 Mounting posi tions M1 to M6 The following figure shows the position of MOVIGEAR in mounting positions M1 to M6 9007201642698379 Mounting position M3 only after consultation with SEW EURODRIVE M1 M2 M5 M4 M3 M6 P i f kVA Hz n ...

Page 227: ...uctions MOVIGEAR SNI B 227 12 Mounting positions Technical data and dimension sheets 12 10 2 Mounting positions 4572510859 Mounting position M3 only after consultation with SEW EURODRIVE Breather valve P i f kVA Hz n ...

Page 228: ...o Fill quantities in liters Gear ratio Fill quantities in liters i For mounting positions M1 M2 M3 M4 M5 M6 i For mounting positions M1 M2 M3 M4 M5 M6 55 25 0 59 l 56 49 1 3 l 51 51 48 00 45 03 42 86 42 19 36 6 37 24 34 29 33 02 28 89 28 07 25 72 1 37 l 22 86 0 63 l 21 82 19 81 19 70 18 52 17 33 16 00 16 36 13 60 13 93 12 14 12 66 10 37 10 97 9 71 8 96 1 41 l 8 24 0 68 l 7 88 7 00 7 44 6 25 6 34 5...

Page 229: ...ication Synthetic lubricant synthetic based roller bearing grease 4 Observe the critical starting behavior at low temperatures 6 Ambient temperature Lubricant for the food industry food grade oil Biodegradable oil lubricant for agriculture forestry and water management Oil Oil Ambient temperature Manufacturer Type Gear unit rolling bear ings 40 C 80 C Fuchs Renolit CX TOM151 1 Rolling bearing grea...

Page 230: ...460 Cassida Fluid GL 220 Cassida Fluid HF 68 Renolin Unisyn CLP 220 Optigear Synthetic X 220 Optigear Synthetic X 150 Pinnacle EP 220 Pinnacle EP 150 Cetus PAO 46 Tribol 1510 220 Optileb HY 32 Optileb GT 460 Optileb GT 220 Optileb HY 68 Plantogear 460 S Shell Omala S4 GX 220 Shell Naturelle Gear Fluid EP 460 Shell Omala S4 GX 150 Shell Omala S4 GX 68 Aral Degol PAS 220 Klüberoil GEM 4 220 N Klüber...

Page 231: ...ing 3 Customer shaft The installation length of the customer shaft with contact shoulder A must be L8 1 mm The installation length of the customer shaft without contact shoulder B must equal L8 Dimensions and tightening torque The retaining screw 2 must be tightened to the tightening torque MS given in the fol lowing table INFORMATION Always use the supplied NOCO fluid for assembly The fluid preve...

Page 232: ... length of the customer shaft must be LK2 Do not use the spacer if the customer shaft has a contact shoulder A The installation length of the customer shaft must be LK2 Use the spacer if the cus tomer shaft has a contact shoulder B Dimensions tight ening torque and part numbers The retaining screw 2 must be tightened to the tightening torque MS given in the fol lowing table 90706315 1 Hollow shaft...

Page 233: ...er valves and cable glands The dimension drawings always show the screw plugs The contour dimensions may vary slightly due to preinstalled breather valves plug connectors or pressure compen sation fittings e g in conjunction with the MOVIGEAR package for wet areas Standard parts supplied by SEW EURODRIVE Standard parts not supplied by SEW EURODRIVE Ø 50 mm ISO k6 Ø 50 mm ISO m6 Ø 7 10 mm M3 Ø 10 1...

Page 234: ...234 Operating Instructions MOVIGEAR SNI B 12 Dimension drawings Technical data and dimension sheets 12 13 2 MGF 2 4438435851 P i f kVA Hz n ...

Page 235: ...Operating Instructions MOVIGEAR SNI B 235 12 Dimension drawings Technical data and dimension sheets 12 13 3 MGF 4 4438443531 P i f kVA Hz n ...

Page 236: ...236 Operating Instructions MOVIGEAR SNI B 12 Dimension drawings Technical data and dimension sheets 12 13 4 MGF 4 XT with increased torque 4438449291 P i f kVA Hz n ...

Page 237: ...Operating Instructions MOVIGEAR SNI B 237 12 Dimension drawings Technical data and dimension sheets 12 13 5 MGF 2 with application option 4438437771 P i f kVA Hz n ...

Page 238: ...238 Operating Instructions MOVIGEAR SNI B 12 Dimension drawings Technical data and dimension sheets 12 13 6 MGF 4 with application option 4438433931 P i f kVA Hz n ...

Page 239: ...Operating Instructions MOVIGEAR SNI B 239 12 Dimension drawings Technical data and dimension sheets 12 13 7 MGF 4 XT with increased torque and application option 4438451211 P i f kVA Hz n ...

Page 240: ...re information refer to chapter Electrical Installation Plug connector posi tions 27021600436316043 1 Straight plug connector variant 2 Right angle plug connector variant 16 11 5 52 5 1 55 7 2 501 55 72 1 2 3 4 5 6 5 min 1 Pressure compensation fitting in connection with the optional package for wet areas MOVIGEAR ASEPTIC variant DRC 2 X1241_2 AC 400 V connection with SNI 3 X1241_1 AC 400 V connec...

Page 241: ... of the optional plug connectors including mating connector in connection with prefabricated ca bles from SEW EURODRIVE For more information refer to chapter Electrical Installation Plug connector posi tions 9007204039096587 1 Straight plug connector 2 Right angle plug connector 113 113 R 75 Bending radius of bulk cable 75 75 R 7 5 B e n d i n g r a d i u s o f b u l k c a b l e 56 2 1 1 125 28 75...

Page 242: ...eclaration of conformity 2390313867 EC Declaration of Conformity Bruchsal Johann Soder Place Date Managing Director Technology a b a Authorized representative for issuing this declaration on behalf of the manufacturer b Authorized representative for compiling the technical documents ...

Page 243: ...r Zwickau Tel 49 3764 7606 0 Fax 49 3764 7606 30 sc ost sew eurodrive de South SEW EURODRIVE GmbH Co KG Domagkstraße 5 D 85551 Kirchheim near München Tel 49 89 909552 10 Fax 49 89 909552 50 sc sued sew eurodrive de West SEW EURODRIVE GmbH Co KG Siemensstraße 1 D 40764 Langenfeld near Düsseldorf Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 4...

Page 244: ...rill Park New South Wales 2164 Tel 61 2 9725 9900 Fax 61 2 9725 9905 enquires sew eurodrive com au Austria Assembly Sales Service Wien SEW EURODRIVE Ges m b H Richard Strauss Strasse 24 A 1230 Wien Tel 43 1 617 55 00 0 Fax 43 1 617 55 00 30 http www sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY RybalkoStr 26 BY 220033 Minsk Tel 375 17 298 47 56 298 47 58 Fax 375 17 298...

Page 245: ... ON L6T 3W1 Tel 1 905 791 1553 Fax 1 905 791 2999 http www sew eurodrive ca l watson sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tilbury Industrial Park 7188 Honeyman Street Delta BC V4G 1G1 Tel 1 604 946 5535 Fax 1 604 946 2513 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD 2555 Rue Leger Lasalle PQ H8N 2V9 Tel 1 514 367 1124 Fax 1 514 367 3677 a peluso sew eurodriv...

Page 246: ... Manzana B Santafé de Bogotá Tel 57 1 54750 50 Fax 57 1 54750 44 http www sew eurodrive com co sew sew eurodrive com co Croatia Sales Service Zagreb KOMPEKS d o o Zeleni dol 10 HR 10 000 Zagreb Tel 385 1 4613 158 Fax 385 1 4613 158 kompeks inet hr Czech Republic Sales Assembly Service Hostivice SEW EURODRIVE CZ s r o Floriánova 2459 253 01 Hostivice Tel 420 255 709 601 Fax 420 235 350 613 http www...

Page 247: ...rkshire WF6 1GX Tel 44 1924 893 855 Fax 44 1924 893 702 http www sew eurodrive co uk info sew eurodrive co uk Drive Service Hotline 24 Hour Service Tel 01924 896911 Greece Sales Athens Christ Boznos Son S A 12 K Mavromichali Street P O Box 80136 GR 18545 Piraeus Tel 30 2 1042 251 34 Fax 30 2 1042 251 59 http www boznos gr info boznos gr Hong Kong Assembly Sales Service Hong Kong SEW EURODRIVE LTD ...

Page 248: ...el 39 02 96 9801 Fax 39 02 96 980 999 http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Société Industrielle Commerciale pour l Afrique 165 Boulevard de Marseille 26 BP 1173 Abidjan 26 Tel 225 21 25 79 44 Fax 225 21 25 88 28 sicamot aviso ci Japan Assembly Sales Service Iwata SEW EURODRIVE JAPAN CO LTD 250 1 Shimoman no Iwata Shizuoka 438 0818 Tel 81 538 373811 Fax 81...

Page 249: ...e Madagascar Sales Antananarivo Ocean Trade BP21bis Andraharo Antananarivo 101 Madagascar Tel 261 20 2330303 Fax 261 20 2330330 oceantrabp moov mg Malaysia Assembly Sales Service Johor SEW EURODRIVE SDN BHD No 95 Jalan Seroja 39 Taman Johor Jaya 81000 Johor Bahru Johor West Malaysia Tel 60 7 3549409 Fax 60 7 3541404 sales sew eurodrive com my Mexico Assembly Sales Service Quéretaro SEW EURODRIVE M...

Page 250: ...gba Scheme Adeniyi Jones St End Off ACME Road Ogba Ikeja Lagos Nigeria Tel 234 0 1 217 4332 team sew eisnl com http www eisnl com Norway Assembly Sales Service Moss SEW EURODRIVE A S Solgaard skog 71 N 1599 Moss Tel 47 69 24 10 20 Fax 47 69 24 10 40 http www sew eurodrive no sew sew eurodrive no Pakistan Sales Karachi Industrial Power Drives Al Fatah Chamber A 3 1st Floor Central Com mercial Area ...

Page 251: ...221 338 494 771 senemeca sentoo sn http www senemeca com Serbia Sales Beograd DIPAR d o o Ustanicka 128a PC Košum IV sprat SRB 11000 Beograd Tel 381 11 347 3244 381 11 288 0393 Fax 381 11 347 1337 office dipar rs Singapore Assembly Sales Service Singapore SEW EURODRIVE PTE LTD No 9 Tuas Drive 2 Jurong Industrial Estate Singapore 638644 Tel 65 68621701 Fax 65 68612827 http www sew eurodrive com sg ...

Page 252: ...ODRIVE PTY LTD 7 Christie Crescent Vintonia P O Box 1942 Nelspruit 1200 Tel 27 13 752 8007 Fax 27 13 752 8008 robermeyer sew co za South Korea Assembly Sales Service Ansan SEW EURODRIVE KOREA CO LTD B 601 4 Banweol Industrial Estate 1048 4 Shingil Dong Danwon Gu Ansan City Kyunggi Do Zip 425 839 Tel 82 31 492 8051 Fax 82 31 492 8056 http www sew korea co kr master korea sew eurodrive com Busan SEW...

Page 253: ...ew eurodrive com tr Ukraine Assembly Sales Service Dnipropetrovsk ООО СЕВ Евродрайв ул Рабочая 23 B офис 409 49008 Днепропетровск Тел 380 56 370 3211 Факс 380 56 372 2078 http www sew eurodrive ua sew sew eurodrive ua United Arab Emirates Sales Service Sharjah Copam Middle East FZC Sharjah Airport International Free Zone P O Box 120709 Sharjah Tel 971 6 5578 488 Fax 971 6 5578 499 copam_me eim ae ...

Page 254: ...250 Binh Duong Avenue Thu Dau Mot Town Binh Duong Province HCM office 91 Tran Minh Quyen Street District 10 Ho Chi Minh City Tel 84 8 8301026 Fax 84 8 8392223 namtrungco hcm vnn vn truongtantam namtrung com vn khanh nguyen namtrung com vn Harbor and offshore DUC VIET INT LTD Industrial Trading and Engineering Services A75 6B 12 Bach Dang Street Ward 02 Tan Binh District 70000 Ho Chi Minh City Tel ...

Page 255: ...pplication options 99 Cable routing 77 Cable shielding 77 EMC aspects 66 EMC cable glands 82 Installation instructions 68 Installation topology 73 Plug connector assignment 90 Plug connectors 85 Terminal assignment 74 Wiring diagram MOVIGEAR 76 Connection box 17 Connection cables Inspection and maintenance 197 Notes 85 Required 83 224 Control range extended 213 Copyright 7 Current carrying capacit...

Page 256: ...g 30 GIO12B 19 99 205 GIO13B 20 100 205 H High protection finish HP200 Technical data 220 Hollow shaft with keyway MGFA 34 231 Housing mounting 14 Housing with threads MGF S 14 Torque arm MGF T 14 HP200 217 220 HP200 high protection surface finish Certificate 221 HP200 high protection surface treatment 217 I Increased torque XT 212 216 Inspection 191 Connection cables 197 Determining the operating...

Page 257: ...ersion for use in wet areas 59 Installing the electronics cover 28 Internal voltage supply 24V_O 203 L LED displays DRIVE status LED 180 NET LED 179 RUN LED 180 LED indicators 179 Line contactor 69 Line protection 69 Local mode with optional plug connector 171 Activation 172 Deactivation 172 Notes 171 Lubricant change intervals 193 Lubricants 228 Fill quantities 228 Key 229 Lubricant table 230 Rol...

Page 258: ...Painting 197 Parameter description 135 Application options 138 Command PCB 135 Power section 141 Parameter description command pcb Setpoints ramp generators 136 Unit functions 137 Parameter description for application options GIO12B 138 GIO13B 138 Parameter description for command PCB Application option 137 Display values 135 Parameter description for power section Display values 141 Unit function...

Page 259: ...8 10453 17 138 10453 4 137 10455 0 165 8310 0 135 8318 0 141 8321 0 142 8322 0 142 8323 0 142 8325 0 142 8326 0 142 8327 0 142 8328 0 143 8329 0 143 8330 0 144 8334 0 bit 1 135 8334 0 bit 2 135 8334 0 bit 3 135 8334 0 bit 4 135 8334 0 bits 0 4 144 155 8335 0 144 156 8336 0 144 156 8337 0 144 156 8338 0 144 156 8340 0 144 157 8341 0 144 157 8342 0 144 157 8343 0 144 157 8344 0 144 157 8345 0 144 15...

Page 260: ...21 0 148 8422 0 148 8423 0 148 8424 0 148 8425 0 148 8426 0 149 8427 0 149 8428 0 149 8429 0 149 8430 0 149 8431 0 149 8432 0 149 8433 0 149 8434 0 149 8435 0 149 8441 0 148 8442 0 148 8443 0 148 8444 0 148 8445 0 148 8451 0 149 8455 0 150 8456 0 150 8457 0 150 8458 0 150 8459 0 150 8460 0 150 8468 0 151 8470 0 152 8471 0 152 8472 0 152 8473 0 152 8476 0 152 8477 0 152 8489 0 153 8490 0 153 8491 0...

Page 261: ...02 5 143 9702 7 143 9729 16 169 9729 4 169 9729 9 169 9823 1 135 145 9823 2 135 145 9823 3 135 145 9823 4 135 145 9823 5 135 145 9872 255 142 9951 3 155 Parameter index 9701 30 136 145 Parameters 118 Application options 120 Command PCB 118 Parameterizing units in the parameter tree 116 Power section 122 Reading changing unit parameters 116 PE connection 70 Plug connector 85 Designation key 85 Plug...

Page 262: ...ft types 13 Hollow shaft and keyway MGFA 13 TorqLOC hollow shaft mounting system MGFT 13 Shaft mounted gear unit with keyway Disassembly notes 37 Installation notes 34 Shaft mounted gear unit with TorqLOC Removal 51 Shutdown 187 Signal words in the safety notes 6 SNI Address 104 Operating mode 104 Required connection cables 224 Startup 101 Description of the DIP switches 103 Drive units 105 GIO13B...

Page 263: ...t 16 Electronics 21 Plug connectors 85 U UL compliant installation 72 Unit replacement 184 Unit structure 12 Application options 19 Cable entry position 15 Electronics 17 Housing mounting 14 MOVIGEAR drive unit 12 Nameplate and type designation of drive unit 16 Nameplate and type designation of electronics 21 Optional version for wet areas 23 Shaft types 13 V Variant for use in wet areas Technical...

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Page 268: ... EURODRIVE Driving the world SEW EURODRIVE Driving the world www sew eurodrive com SEW EURODRIVE GmbH Co KG P O Box 3023 76642 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com ...

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