SEW-Eurodrive MOVITRAC advanced Compact Operating Instructions Download

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*26879336_0721*

Drive Technology \ Drive Automation \ System Integration \ Services

Compact Operating Instructions

Inverter

MOVITRAC

advanced

Edition 07/2021

26879336/EN

Summary of Contents for MOVITRAC advanced

Page 1: ...26879336_0721 Drive Technology Drive Automation System Integration Services Compact Operating Instructions Inverter MOVITRAC advanced Edition 07 2021 26879336 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...7 Transport 9 2 8 Installation assembly 10 2 9 Electrical installation 11 2 10 Protective separation 11 2 11 Startup operation 12 3 Type code 13 4 Installation 14 4 1 Special aspects when transportin...

Page 4: ...ignal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNI...

Page 5: ...rning of dangerous electrical voltage Warning of hot surfaces Warning of automatic restart 1 2 3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions...

Page 6: ...ust ensure that all of the work listed in the following may be carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdown Dis...

Page 7: ...ty regulations and laws as well as with the requirements of the standards directives and laws specified in this documentation The persons must have the express authorization of the company to operate...

Page 8: ...n be used to operate the following motors in industrial and commercial systems AC asynchronous motors with squirrel cage rotor Permanent field AC synchronous motors Technical data and information on t...

Page 9: ...hipment for damage as soon as you receive the delivery Inform the ship ping company immediately about any damage If the product is damaged it must not be assembled installed or started up Observe the...

Page 10: ...ns with impermissibly high mechanical vibration and shock loads in excess of the regulations stipulated in EN 61800 5 1 Use at an elevation of more than 3800 m above sea level The product can be used...

Page 11: ...tive measure for the product Type of energy transfer Preventive measure Direct power supply Ground connection 2 9 3 Regenerative operation The drive is operated as a generator due to the kinetic energ...

Page 12: ...rmation signs on the product The fact that the operation LED and other display elements are no longer illuminated does not indicate that the product has been disconnected from the supply system and no...

Page 13: ...uadrant operation Variants T 0 Standard without process data interface S EtherCAT SBusPLUS T Control via fieldbus E EtherCAT CiA402 device profile L Ethernet POWERLINK CiA402 device profile Technology...

Page 14: ...CE Incorrect lifting and transporting of the inverter Inverter damage can occur When you lift or transport the inverter use only the intended handling points for transportation at the rear wall of the...

Page 15: ...metallically pure good conductivity An EMC compliant installation of the inverter can only be achieved with a mounting plate that is conductive over a large area 4 2 1 Bore patterns Inverter Dimensio...

Page 16: ...of 100 mm above and below the inverter housings Make sure air circulation in the clearance is not impaired by cables or other installation equipment Make sure that the inverters are not within the ar...

Page 17: ...d plate MCX91A 0010 0160 5_3 MCX91A 0017 0140 2_3 MCX91A 0017 0110 2_1 1 9007232850065035 1 Screw connection point 4 3 Electrical installation DANGER Dangerous voltage levels may still be present insi...

Page 18: ...ve RCD type B INFORMATION Installation with protective separation The inverter meets all requirements for protective separation of power and electron ics connections in accordance with EN 61800 5 1 Th...

Page 19: ...60947 4 1 or higher Do not use the line contactor for jog mode but only for switching the inverter on and off The FCB 20 Jog must be used for jog mode Observe the required dimensioning of the cable cr...

Page 20: ...with the following devices only if the terminal studs are protected with special plastic covers against contact MCX91A 0620 1770 5_3 MCX91A 0570 1080 2_3 These covers must be ordered separately see th...

Page 21: ...y has a power of 80 W with the following invert ers MCX91A 0240 5E3 4 MCX91A 5880 503 4 MCX91A 0213 2E3 4 MCX91A 1080 203 4 The internal 24 V switched mode power supply has a power of 15 W with the fo...

Page 22: ...imally permitted length of the 24 V supply cable is 30 m 4 4 Braking resistors The supply cables to the braking resistors carry a high pulsed DC voltage during nom inal operation DANGER Dangerous puls...

Page 23: ...he current circuit in the event of overload The project planning guidelines and the documented assignments of the drive inverter and braking resistor must be adhered to Parallel connection of braking...

Page 24: ...nnected to the signal contact of the internal tem perature switch must be parameterized to the function External braking resistor fault If the thermal circuit breaker trips the signal is evaluated in...

Page 25: ...4V MDX9_A 2 X2 R X2 R DI 24 V OUT DO GND 1 3 MCX91A 2 X2 R X2 R 1 1 Line contactor 2 Braking resistor 3 PLC Connection 1 The digital input of the inverter connected to the signal contact of the intern...

Page 26: ...power supply If the thermal circuit breaker trips there is no direct response in the inverter With connection 2 it is possible that the PLC finishes the current travel cycle al though the thermal cir...

Page 27: ...or 2 Braking resistor 3 PLC Note that the reference potential GND of the digital inputs on the controller must be the same as the reference potential of the inverter when connection 1 is used Connecti...

Page 28: ...directly affects the line contactor This does not require a response by the PLC If the thermal circuit breaker trips there is no direct response in the inverter Inverters from MCX91A 0320 5_3 from MC...

Page 29: ...ps there is no direct response in the inverter With connection 2 it is possible that the PLC finishes the current travel cycle al though the thermal circuit breaker has tripped Only then is the power...

Page 30: ...nection MCX91A 0070 0160 5E3 size 0L MCX91A 0070 0140 2E3 size 0L X1 L2 L2 X1 L3 L3 PE PE connection UZ U V W R R X2 U U Motor connection MCX91A 0070 0160 5E3 size 0L MCX91A 0070 0140 2E3 size 0L X2 V...

Page 31: ...X1 L1 L1 Line connection MCX91A 0620 1770 503 size 5 size 6 MCX91A 0570 1080 203 size 5 size 6 X1 L2 L2 X1 L3 L3 X1 UZ UZ DC link connection X1 UZ UZ PE PE connection U V W R R X2 U U Motor connection...

Page 32: ...GND X10 DB0 DB00 DB00 Brake control X10 GND GND Reference potential X10 TF1 TF1 Sensor input for temperature evaluation of the motor X10 GND GND Reference potential 1 2 3 4 5 6 7 8 9 10 X20 1 DI01 Di...

Page 33: ...fe digital input F DI02 X60 6 F DI03 Safe digital input F DI03 X60 7 GND Reference potential for safe digital inputs outputs X60 8 GND Reference potential for safe digital inputs outputs X60 9 F SS0 D...

Page 34: ...or line choke line filter and output choke MCX91A 0010 0055 5_3 MCX91A 0017 0042 2_3 L1 L2 L3 L1 L2 L3 L1 L2 L3 PE X1 L1 L2 L3 PE X2 PE 3 2 PE PE 1 4 U V W R R PE MCX91A U1 V1 W1 U2 V2 W2 5 6 L1 L2 L3...

Page 35: ...contactor line choke line filter and output choke MCX91A 0017 0093 2_1 L1 L1 PE X1 L1 L2 PE X2 PE 3 2 PE PE 1 4 U V W R R PE MCX91A U1 V1 W1 U2 V2 W2 5 6 N L1 L1 L1 N N N N 9007231787347595 1 Line co...

Page 36: ...line filter and output choke MCX91A 0070 0240 5_3 MCX91A 0055 0093 2_3 L1 L2 L3 L1 L2 L3 L1 L2 L3 PE X1 L1 L2 L3 PE X2 PE 3 2 PE PE 1 Uz 4 U V W R R PE MCX91A U1 V1 W1 U2 V2 W2 5 6 L1 L2 L3 L1 L2 L3...

Page 37: ...L2 L3 PE X2 PE 3 2 PE PE 1 Uz z U 4 U V W R R PE MCX91A U1 V1 W1 U2 V2 W2 5 6 L1 L2 L3 L1 L2 L3 30404114443 1 Line contactor 4 Braking resistor optional 2 Line choke optional 5 Output choke 3 Line fi...

Page 38: ...res L1 L2 L3 L1 L2 L3 L1 L2 L3 PE 1 X1 L1 L2 L3 PE X2 PE U V W PE PE Uz z R U 2 3 R MCX91A PE U1 V1 W1 U2 V2 W2 4 5 L1 L2 L3 L1 L2 L3 30404116875 1 Line choke optional 4 Output choke 2 Line filter opt...

Page 39: ...Accelerator coil TS Coil section DC brake with one brake coil 1a 2a 5a 4a 3a Auxiliary terminal strip in terminal box Control cabinet limit WH White RD Red BU Blue INFORMATION The selection of the bra...

Page 40: ...TRAC advanced 40 BMK brake control BU AC WH RD 1a 2a 5a 4a 3a M TS BS 1 2 13 14 15 4 3 BMK3 0 BMK1 5 BMKB1 5 DB00 GND AC DC 33921560203 BMV brake control 2 coils BU DC 24 V WH RD 1a 2a 5a 4a 3a M TS B...

Page 41: ...tions MOVITRAC advanced 41 BMV brake control 1 coil BU DC 24 V RD 1a 2a 5a 4a 3a M 1 2 13 14 15 4 3 BMV DB00 GND DC 14373494923 BMS BME brake control BU AC WH RD 1a 2a 5a 4a 3a M TS BS BMS BME 1 2 13...

Page 42: ...ting Instructions MOVITRAC advanced 42 BMP brake control BU AC WH RD 1a 2a 5a 4a 3a M TS BS 1 2 13 14 15 4 3 BMP DB00 GND AC DC 14324544523 BG BGE brake control AC BG BGE RD WH 5 4 1 3 2 BU M TS BS AC...

Page 43: ...4 Installation Wiring diagrams Compact Operating Instructions MOVITRAC advanced 43 BSG brake control M 4 1 3 2 TS BS BU BSG RD WH DC 24 V 5 DB00 GND AC DC 14324597131 26879336 EN 07 2021...

Page 44: ...DOR NC 2 X23 1 3 AI1 GND REF10V DI06 DIO02 DIO01 10 24 V 4 AIO1 mA V S4 Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 DC 24 V voltage output Reference...

Page 45: ...P F_STO_M X18 Brake control Reference potential Motor temperature evaluation Reference potential 18014429418863883 X5 24 V supply voltage X6 Connection for Safe Torque Off STO If safety option CSB and...

Page 46: ...r An EtherCAT ID can be permanently assigned to the inverter in the EtherCAT vari ant E00 using the hexadecimal switches S1 and S2 With these switches you can set a decimal EtherCAT ID between 1 and 2...

Page 47: ...t in the hardware configuration of the master Required ID decimal ID hexadecimal Setting S1 x10 Setting S2 x1 3 03 0 3 18 12 1 2 25 19 1 9 100 64 6 4 110 6E 6 E 255 FF F F S1 EtherCAT ID x10 1 2 3 0 F...

Page 48: ...voltage Before you touch the power terminals check that the inverter has been discon nected from the power supply Observe the general safety notes in the Safety notes chapter and the notes in the Ele...

Page 49: ...ntrol 1 DRIVE DRIVE DRIVE DRIVE 2 US1 MS RUN BE 3 BF NS ERR BS 4 L A X40 L A IN L A X40 5 L A X41 L A OUT L A X41 6 F RUN F RUN F RUN 7 F ERR F ERR F ERR 6 2 2 LED displays basic device RUN LED LED Me...

Page 50: ...eter is set to 0x01 change error Red Flashing twice Application watchdog timeout A watchdog timeout error has occurred in the application Red Illuminated PDI1 Watchdog Timeout A PDI watchdog timeout e...

Page 51: ...es not de tect a PROFINET baud rate Check the configuration of the PROFINET controller Yellow Permanently lit There is a connection to the PROFINET controller but the configu ration of the PROFINET ne...

Page 52: ...ated to localize the Ethernet nodes visually All LEDs Off No physical connection to further Ethernet nodes was detect ed LED at the respective Ethernet port Green yellow flashing Data is being sent or...

Page 53: ...he device has not been configured yet Configure the device Check the DHCP server connection only if DHCP is activated and the status continues Green Illuminated The component hardware is OK Red Flashi...

Page 54: ...t ed LED at the respective Ethernet port Green yellow flashing Data is being sent or received via the Ethernet port 6 2 5 CFL21A POWERLINK fieldbus card BS LED LED Meaning Off INIT state The interface...

Page 55: ...t the network Loss of frame Check adjust the network Frame collision Check adjust the network Invalid IP address Set a valid IP address LNK ACT LED Status Meaning All LEDs Green Permanently lit A phys...

Page 56: ...tting the module bus operating mode C2 Flashing STO active Status Not ready Output stage is inhibited Communication is pos sible The function Safe Torque Off is ac tive C3 Flashing Synchronization wit...

Page 57: ...g for initialization to finish d1 Flashing Initialization at delivery state Display Description State Comment action Displays in normal operation 01 Output stage inhibit Output stage is inhibited The...

Page 58: ...ositioning control Positioning mode with internal ramp generator 10 Interpolated positioning control Positioning mode with setpoints cycli cally via bus The ramp generator is located externally e g in...

Page 59: ...ularly SEW EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been s...

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Page 64: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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