SEW-Eurodrive Movigear Performance MGF**-DFC-C Series Page 409 Operating Instructions Manual Download

Page: 409 / 416

Index

Protective separation........................................... 12

RCM .................................................................. 305

Releasing the brake without drive enable

Activating the function .................................. 142

Removing the electronics cover .......................... 32

Repair ................................................................ 278

Replacement

Memory module............................................ 276

Replacing the connection box / electronics cover

gasket........................................................... 289

Representation

Connections ................................................... 83

Required tools and resources ............................. 31

Reset ................................................................. 153

Residual current device ....................................... 70

Restriction of use................................................. 12

Rights to claim under limited warranty .................. 7

Rotational speeds.............................................. 306

Safety functions ................................................... 10

Safety notes

Designation in the documentation .................... 6

Installation ...................................................... 12

Installation altitude > 1000 m ......................... 12

Magnetic fields ............................................... 13

Meaning of the hazard symbols ....................... 7

Operation........................................................ 13

Preliminary information..................................... 9

Regenerative operation .................................. 13

Setup .............................................................. 12

Startup............................................................ 13

Structure of embedded..................................... 7

Structure of section-related .............................. 6

Transportation ................................................ 11

Screw fittings ..................................................... 339

Plug connector ............................................. 340

Pressure compensation................................ 339

Screw plugs ....................................................... 339

Section-related safety notes .................................. 6

Sensor inputs .................................................... 310

Separation, protective ......................................... 12

Service

Device replacement...................................... 275

Evaluating fault messages ........................... 149

Extended storage ......................................... 279

Fault messages with parameterizable response

..................................................................... 150

LED displays ................................................ 153

Malfunctions of the mechanical drive ........... 148

MOVISUITE

................................................ 149

Resetting error messages ............................ 153

SEW‑EURODRIVE Service.......................... 278

Switch-off responses .................................... 150

Setting up the drive unit....................................... 32

Shaft designs....................................................... 16

Hollow shaft and keyway (MGFA.-..-C) .......... 16

TorqLOC

hollow shaft mounting system

(MGFT..-..-C).................................................. 16

Shaft-mounted gear unit with keyway

Installation notes ............................................ 39

Removal notes ............................................... 41

Shaft-mounted gear unit with TorqLOC

Customer shaft with contact shoulder ............ 51

Customer shaft without contact shoulder ....... 43

Shaft-mounted gear units with TorqLOC

Disassembly ................................................... 56

Shutdown .......................................................... 278

Signal words in safety notes.................................. 6

Startup ............................................................... 126

Checklist....................................................... 134

Description of the DIP switches.................... 128

Process data assignment ............................. 135

Requirements for startup.............................. 127

Safety notes ................................................... 13

Startup notes ................................................ 126

Startup procedure......................................... 132

STO

Jumper plug.................................................. 392

STO jumper plug ....................................... 107, 392

Storage .............................................................. 278

Storage conditions............................................. 279

Supply system cables.......................................... 68

Surface and corrosion protection ...................... 306

Surface protection ............................................. 337

Switch-off responses ......................................... 150

Target group .......................................................... 9

Technical data ................................................... 305

25945475/EN – 04/19

Operating Instructions – MOVIGEAR

performance

409

Summary of Contents for Movigear Performance MGF**-DFC-C Series

Page 1: ...9 Drive Technology Drive Automation System Integration Services Operating Instructions Mechatronic Drive Unit MOVIGEAR performance MGF DFC C PROFINET IO EtherNet IP Modbus TCP POWERLINK Edition 04 201...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...ing 17 3 4 Threads for protective cover 19 3 5 Cable entry position 20 3 6 Nameplate position 21 3 7 Example nameplate and type designation of the drive unit 22 3 8 Examples for the optional nameplate...

Page 4: ...DIP switches 128 6 4 Startup procedure 132 6 5 Process data assignment MOVIKIT function module 5PD Velocity 135 6 6 Disabling DynaStop for startup purposes 136 7 Operation 138 7 1 Manual mode with MO...

Page 5: ...n 306 11 3 Technical data 307 11 4 Braking resistors 314 11 5 Mounting kit for braking resistor BW C 321 11 6 DynaStop torques 325 11 7 Torque curves 329 11 8 Surface protection 337 11 9 Screw fitting...

Page 6: ...ation for all further components 1 3 Structure of the safety notes 1 3 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Mean...

Page 7: ...ectly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Type and source of hazard Possible conse...

Page 8: ...nds and product names in this documentation are trademarks or registered trademarks of their respective titleholders 1 7 Copyright notice 2019 SEW EURODRIVE All rights reserved Unauthorized reproducti...

Page 9: ...ersons who work on the product pay attention to the following regula tions conditions documentation and information National and regional safety and accident prevention regulations Warning and safety...

Page 10: ...ps in a safe and correct manner 2 4 Designated use The product is intended for installation in electrical plants or machines In case of installation in electrical systems or machines startup of the pr...

Page 11: ...ure that the product is not subject to mechanical impact Do not attach any additional loads If necessary use suitable sufficiently dimensioned handling equipment Observe the information on climatic co...

Page 12: ...itudes above 1000 m above sea level up to 3800 m above sea level under the following conditions The reduction of the nominal output current and or the line voltage is considered according to the data...

Page 13: ...product If you disconnect the product from the voltage supply do not touch any live compon ents or power connections because capacitors might still be charged Observe the fol lowing minimum switch of...

Page 14: ...EAR performance 14 Observe DGUV German Social Accident Insurance regulation 15 Electromagnetic fields for use in industrial workplaces In other countries the corresponding national and local regulatio...

Page 15: ...ents gear unit motor and drive electronics These 3 core components are included in one die cast aluminum housing see following figure MGF 4 C XT MGF 4 C MGF 2 C 3 4 1 6 5 2 3 4 1 6 5 3 4 1 6 5 2 2 180...

Page 16: ...mance with hollow shaft and keyway MGFA C The following figure shows a MOVIGEAR performance unit with hollow shaft and key way 25331854475 3 2 2 MOVIGEAR performance with TorqLOC hollow shaft mounting...

Page 17: ...ure Housing mounting Operating Instructions MOVIGEAR performance 17 3 3 Housing mounting 3 3 1 Torque arm MGF T C The following figure shows the torque arm for MOVIGEAR performance 25331847179 2594547...

Page 18: ...or fatal injuries Only mount the drive units to the plant structure together with a torque arm In stallation without a torque arm is not permitted The following figure shows the design housing with th...

Page 19: ...the threads Damage to the drive unit The threads may only be used for other applications after consultation with SEW EURODRIVE SEW EURODRIVE assumes no guarantee or liability for resulting product da...

Page 20: ...e for MOVIGEAR performance MGF C drive units Position X 1 2 3 X 2 x M25 x 1 5 2 x M16 x 1 5 1 1 x M16 x 1 5 only for option PE 2 2 x M25 x 1 5 2 x M16 x 1 5 3 2 x M25 x 1 5 2 x M16 x 1 5 3 5 1 Overvie...

Page 21: ...ade in Germany 28106288 IE5 eff 89 0 76 64 6 Bru ch sal G erm an y MGF AS 2 DF C C DI AZ1 Z BW 1 01 765 963 742 1 0 001 18 IM M1 M2 M4 M5 M6 Ta 20 40 C Th Kl 1 55 F CL P HC 220 Syn th l PS S 0 76 l i...

Page 22: ...pk Up 310 V Made in Germany 28106288 IE5 eff 89 0 01 F S 9007224387639435 1 FS logo 2 Unique serial number 3 The 2D code on the nameplate indicates the unique serial number FS logo description The FS...

Page 23: ...ct Fieldbus Communication C MOVIGEAR version DSP MOVIGEAR option XT Increased torque only with size 4 DI Digital interface MOVILINK DDI AZ1Z Multi turn encoder with MOVILINK DDI connection DSP DynaSto...

Page 24: ...mmetrical amperes when protected by 40A 600V non semiconductor fuses or 500V minimum 40A maximum inverse time circuit breakers 01 7244152929 0001 18 EURODRIVE UL file E155763 Additional information UL...

Page 25: ...14 13 10 14 8 11 12 7 15 15 15 9007224383194123 1 Cable glands 2 Connection box 3 Line connection L1 L2 L3 4 Braking resistor connection 5 Plug connector connection unit for electronics cover 6 Electr...

Page 26: ...ing Instructions MOVIGEAR performance 26 3 10 2 Electronics cover outside The following figure shows one of the electronics cover designs using one size as an example 1 2 25131167371 1 LED displays 2...

Page 27: ...Uinput I AC 2 0A AC 6 0A Imax f 0 599Hz Ausgang Output 01 7569637422 0001 19 Type DFC20A 0020 503 A 000 001 S0 01 7569637422 0001 19 00 00 00 00 00 00 00 00 00 D 76646 Bruchsal Made in Germany 900722...

Page 28: ...variant 0 Standard process data communication E CiA402 device profile DS402 00 Technology and application level 0 Technology level 0 standard 0 Application level 0 1 Application level 1 2 Application...

Page 29: ...owing table shows the type designation of the connection unit CU Product family CU Connection unit motor with electronics cover I Hardware design I Integrated into the motor 1 Flange dimensions for re...

Page 30: ...not permitted WARNING Risk of injury if the device starts up unintentionally and danger of electrical voltage Dangerous voltages may still be present for up to 5 minutes after disconnection from the...

Page 31: ...information on the drive unit s nameplate must match the voltage supply sys tem The drive unit is undamaged no damage caused by shipping or storage Ambient temperature according to the operating inst...

Page 32: ...e cover well before reassembling the unit Restore the corrosion protection if necessary Check the validity of the degree of protection using the information in the operating instructions and the data...

Page 33: ...stallation clearance see following figure required to remove the electronics cover For detailed dimension drawings see the section Technical Data and Dimension Sheet 100 25337982475 Removing the elect...

Page 34: ...hapter Technical data and dimension drawings Derating depending on the ambient temperature h 0 0 2 0 4 0 6 0 8 1 0 1 2 0 1000 m 2000 m 3000 m 4000 m 3800 m 5000 m fAH 25852074635 4 4 5 Painting drive...

Page 35: ...ting position M3 use the variant with integrated pressure compensation PG option Observe the documentation Integrated Pressure Compensation Option PG SEW EURODRIVE delivers drive units ordered for uni...

Page 36: ...4 Mechanical installation Setting up the drive unit Operating Instructions MOVIGEAR performance 36 Example Mounting position M1 Example Mounting position M1 25343401227 25945475 EN 04 2019...

Page 37: ...ate it as follows For designs with the breather valve screwed in Check whether the breather valve is activated If not you have to re move the transport fixture of the breather valve before you start u...

Page 38: ...tion fitting option PE On designs with an included pressure compensation fitting option PE install the fit ting depending on the mounting position used The tightening torque is 4 0 Nm The following ta...

Page 39: ...ensation Option PG 4 5 Shaft mounted gear unit with keyway INFORMATION Observe the design notes in chapter Technical data and dimension sheets for the customer shaft design INFORMATION To avoid contac...

Page 40: ...Lock washer 3 Washer 4 Retaining ring 6 Customer shaft 2B Assembly disassembly kit for customer shaft with contact shoulder Ob serve chapter Technical data and dimension sheets Design notes for gear u...

Page 41: ...r shaft without contact shoulder 3 Tighten the retaining screw with the specified torque see chapter Tightening torques for retaining screws 9007220768463371 4 5 2 Tightening torques for retaining scr...

Page 42: ...retaining screw 1 2 Remove parts 2 to 4 and if applicable the spacer tube 5 6 1 2 3 4 5 9007220768466827 1 Retaining screw 2 Lock washer 3 Washer 4 Retaining ring 5 Spacer tube 6 Customer shaft 3 Ins...

Page 43: ...ar unit with TorqLOC customer shaft without contact shoulder 1 Clean the customer shaft and the inside of the hollow shaft Ensure that all traces of grease or oil are removed 2 Install the stop ring a...

Page 44: ...r shaft without contact shoulder Operating Instructions MOVIGEAR performance 44 5 Push the gear unit onto the customer shaft 9007220783649163 6 Mount the torque arm onto the system structure holding f...

Page 45: ...ustomer shaft without contact shoulder Operating Instructions MOVIGEAR performance 45 7 Push the bushing into the gear unit up to the stop 9007220783654027 8 Push the stop ring to the bushing Mark the...

Page 46: ...e arm from the holding fixture system structure 9007220783658891 10 Pull the gear unit off the customer shaft until the stop ring is accessible for fasten ing 9007220783661323 11 Make sure that the po...

Page 47: ...perating Instructions MOVIGEAR performance 47 18014420037795339 13 Push the bushing and the gear unit onto the customer shaft up to the fixed stop ring 9007220783619979 14 Mount the torque arm onto th...

Page 48: ...g onto the customer shaft and into the hollow shaft N O C O F L U I D 18014420038368267 17 In the case of a gear unit with shaft shoulder mount the shrink disk at the shaft shoulder up to the stop In...

Page 49: ...ng 18014420038373131 20 Tighten the screws of the shrink disk only hand tight and ensure that the outer rings of the shrink disk are parallel 0 006 x D A A D 18014420038375563 21 Tighten the locking s...

Page 50: ...50 22 After installation make sure the remaining gap s between the outer rings of the shrink disks is 0 mm The remaining gap between counter bushing and hollow shaft end as well as bushing and stop ri...

Page 51: ...ft with contact shoulder Shaft mounted gear unit with TorqLOC customer shaft with contact shoulder 1 Clean the customer shaft and the inside of the hollow shaft Ensure that all traces of grease or oil...

Page 52: ...Instructions MOVIGEAR performance 52 4 Apply NOCO fluid on the bushing and spread thoroughly N O C O FLU ID 21528996363 5 Push the gear unit onto the customer shaft 9007220783739787 6 Make sure that...

Page 53: ...se of a gear unit with shaft shoulder mount the shrink disk at the shaft shoulder up to the stop In the case of a gear unit without shaft shoulder mount the shrink disk at a distance of 6 5 mm to 7 5...

Page 54: ...outer rings of the shrink disk are parallel 0 006 x D A A D 18014420038463755 12 Tighten the locking screws by working round several times from one screw to the next not in diametrically opposite sequ...

Page 55: ...contact shoulder Operating Instructions MOVIGEAR performance 55 14 The remaining gap between counter bushing and hollow shaft end must be 0 mm 0 mm s 0 mm 21528986635 15 Mount the torque arm and tight...

Page 56: ...ng screws one after the other by a quarter rotation each to avoid tilting the outer rings 9007220782951563 2 Unscrew the locking screws evenly one after the other Do not remove the locking screws comp...

Page 57: ...are reinstalled Clean and lubricate the shrink disk if it is dirty Lubricate the tapered surfaces with one of the following solid lubricants Lubricant Mo S2 Sold as Molykote 321 lube coat Spray Molyko...

Page 58: ...ut elements e g customer shaft with contact shoulder or clamping ring shrink disk with a touch guard NOTICE Impermissible use of the threads Damage to the drive unit The threads may only be used for o...

Page 59: ...EN CLOSE OPEN CLOSE 2 3 1 4 9007224601197451 1 Bore for the locking device 2 Locking device 3 Serrated lock washer 4 M4x10 screw 4 9 2 Installation without cover In certain individual cases e g throug...

Page 60: ...ue arm NOTICE Improper assembly may damage the drive unit Possible damage to property Do not place torque arms under strain during installation Always use bolts of quality 8 8 to fasten torque arms IN...

Page 61: ...axis length 2 Bore diameter 3 Torque arm thickness 4 Bush with bearings on both ends The following table shows the required tightening torques Drive Torque arm Tightening torque Part num ber 1 Axis le...

Page 62: ...EURODRIVE with 2 5 Nm Example The following figure shows an example The number and position of the cable entries depends on the ordered variant 25351083019 4 11 2 Cable glands Tightening torques Tight...

Page 63: ...s M16 x 1 5 5 to 9 mm 4 0 Nm 18216382 10 pcs M25 x 1 5 11 to 16 mm 7 0 Nm The cable retention in the cable gland must withstand the following removal force of the cable from the cable gland Cable with...

Page 64: ...AR performance 64 4 11 3 MOVIGEAR electronics cover Proceed as follows when installing the electronics cover Insert the screws and tighten them in diametrically opposite sequence step by step with a t...

Page 65: ...ltage supply system that supplies residential areas This is a product with restricted availability in accordance with IEC 61800 3 This product may cause EMC interference In this case it is recommended...

Page 66: ...em Example 3 2 4 1 25167264651 1 The mechanical installation of a drive unit with hollow shaft does not create a conductive connection of drive unit and mounting plate e g in case of MOVIGEAR performa...

Page 67: ...ith M6 stud bolt 7 0 Nm 3 0 Nm 08192685 You can install this cable gland at a connection box that still has a free cable entry of size M16 or M25 Screw the cable gland into the free cable entry and in...

Page 68: ...terminals Line terminals X1 Observe the permitted cable cross sections for installation Line terminals X1 Without conductor end sleeve With conductor end sleeves with or without plastic collar Connec...

Page 69: ...g the line terminals Line terminals X1 the following figure shows a schematic illustration 2 1 25649924107 5 3 5 Activating terminals X3 for the braking resistor Adhere to the following sequence when...

Page 70: ...a residual current device RCD or a residual current monitoring device RCM is used for protec tion in the event of a direct or indirect contact only a type B RCD or RCM is per mitted on the supply end...

Page 71: ...onnection Make sure the lifting eye has been removed before you connect the PE cable Store the lifting eyes for future service work 5 min X5133_1 X5133_2 2 0 2 4 Nm 9007225026665867 Impermissible asse...

Page 72: ...m 1000 m to a maximum of 3800 m above sea level provided the following conditions are met 1 The nominal motor current IN is reduced due to the reduced cooling above 1000 m see the chapter Technical da...

Page 73: ...ation Installation instructions Operating Instructions MOVIGEAR performance 73 5 3 12 UL compliant installation in preparation UL and cUL approval for the MOVIGEAR performance series is in preparation...

Page 74: ...4 4 24 V DFC 0 DFC 0 DFC 0 9007224521510283 1 The maximum permitted cable length of the Ethernet fieldbus cable between the drive units is 100 m The maximum permitted cable length between controller a...

Page 75: ...ou an connect an external braking resis tor if the power rating of this braking resistor is not sufficient Proceed as follows to do so Loosen the connections of the internal braking resistor Insulate...

Page 76: ...Yellow Input STO 2 F_STO_P1 Yellow Input STO to loop through 3 0V24_OUT 0V24 reference potential for DC 24 V auxiliary output 4 24V_OUT DC 24 V auxiliary output 11 F_STO_M Yellow Input STO_ground 12 F...

Page 77: ...connection 3 CAN_H CAN High connection 4 24V_OUT DC 24 V auxiliary output 1 in preparation The following figure shows the factory installed jumpers at the X9 terminals X9 1 2 3 4 11 12 13 14 21 22 23...

Page 78: ...43 Line terminals Braking resistor Engineering interface Fieldbus mini IO Fieldbus M12 Digital inputs outputs Control terminals 1 2 3 25571474187 1 Only for designs with electronics cover DFC 1 in pre...

Page 79: ...lding except for when the order didn t include all possible connections as plug connector design A1 Installation material for line and hybrid cables 2 x shield clamps with shield plate and screws to c...

Page 80: ...nstructions MOVIGEAR performance 80 5 7 2 General installation options The following figure shows the general installation options The following chapters show common examples and contain important not...

Page 81: ...for the supply system connection Cable shielding signal lines Connect the shields of the signal lines to the metal housing of the unit using the shield clamps of the installation equipment kit To do...

Page 82: ...ative to using shield clamps for control cables STO binary signals you can use EMC cable glands which are available as an option to connect the shield 25216680843 5 8 2 Assembly of EMC cable glands As...

Page 83: ...The designation of plug connectors is specified according to the following key X Terminal 2 Group 1 Power input 2 Power output 3 Encoder 4 Bus 5 Inputs and outputs 01 Function Function of the plug co...

Page 84: ...outing Observe the permitted bending radii of the installed cables for cable routing For de tailed information refer to chapter Technical data Dimension sheets Plug connect ors including mating connec...

Page 85: ...y when using non SEW cables This concerns in particular the following properties Mechanical properties e g IP degree of protection cable carrier suitability Chemical properties e g silicone and haloge...

Page 86: ...X5504 X1523 X2313 X1203_2 X5504 X5505 X4141 X4141 X2313 X1523 X5505 X5504 X2313 X1523 X1203_2 X1203_2 X1203_1 1 9007224471999371 Plug connector Not together at a position with the plug connector Desig...

Page 87: ...ion X1523 Light gray DC 24 V input backup voltage X 2 or 3 X5505 X4141 X2313 Light gray DC 24 V output backup voltage X 2 or 3 X5504 X4141 Black Engineering interface X 2 or 3 X5505 X1523 1 Optional p...

Page 88: ...ing figure shows the plug connector positions X5133_1 X5133_2 X5133_3 X4233_1 X4233_2 18014420217585035 Plug connector Function X5133_1 Digital inputs DI01 and DI02 X5133_2 Digital inputs DI03 and DI0...

Page 89: ...nnector M12 plug connectors at the connection box are pre installed so they match the con nection cables provided by SEW EURODRIVE Customers can adjust the orientation of plug connectors if required T...

Page 90: ...rty Remove the union nut from the M23 plug connector using 3 Nm Between plug connector and bushing is a gap of 2 mm CAUTION Adjusting the right angle connector too often can damage it Potential damage...

Page 91: ...ngled design 3 The tightening torque for the union nut is 3 Mn You can order suitable tools from TE Connectivity Intercontec products using the following order number Socket wrench 3 Nm 1 4 external s...

Page 92: ...TE Connectivity Intercontec products if the order designation is not available in the online order system of Intercontec Order information The table below shows the order designations for connectors b...

Page 93: ...V connection The following table shows information about this connection Function AC 400 V connection for supplying the device for looping through Connection type M23 SEW insert 723 series SpeedTec c...

Page 94: ...e 1 5 mm2 AC 500 V Open M23 coding ring black male Cable cross section 2 5 mm2 Connection cable Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE...

Page 95: ...mm2 AC 500 V M23 coding ring black male M23 coding ring black male CE 18127479 HELUKABEL TOPFLEX 600 PVC Variable 2 5 mm2 AC 500 V Open M23 coding ring black male CE 18133967 HELUKABEL TOPFLEX 611 PU...

Page 96: ...500 V M23 coding ring black male M23 coding ring black male CE 18133975 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V M23 coding ring black male M23 coding ring black male UL 18153305...

Page 97: ...ge CE 18133983 HELUKABEL TOPFLEX 611 PUR Halogen free Variable 4 mm2 AC 500 V Open M23 coding ring black male UL 18153321 HELUKABEL JZ 602 Variable 4 mm2 AC 500 V Open M23 coding ring black male UL 18...

Page 98: ...th open end The following table shows the conductor assignment of the cables with the following part numbers Part number Signal name Core color Identification Prefabrication 18180094 18127479 18133967...

Page 99: ...with 24 V if the device does not have to fulfill any safety function The following table shows information about this connection Function Connection for safe torque off STO 3 cores Connection type M1...

Page 100: ...this connection Connection cable Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 x 0 75 mm2 DC 60 V M12 5...

Page 101: ...8110994 igus chainflex CF78 UL Variable 4 x 0 5 mm2 DC 60 V M12 5 pin A coded fe male M12 5 pin A coded male CE UL 28111001 igus chainflex CF78 UL Variable 4 x 0 5 mm2 DC 60 V Open M12 5 pin A coded m...

Page 102: ...e following part numbers Part number Signal name Core color Identification Prefabrication 28110978 28110943 24V_OUT 1 Cut off F_STO_P2 White 0V24_OUT 1 F_STO_P1 Brown F_STO_M Green Part number Signal...

Page 103: ...njuries Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device The following table shows information about this connection Function Connection fo...

Page 104: ...s connection Connection cable Conformity part num ber Cable type Length in stallation type Cable cross sec tion operat ing voltage CE UL 28110935 HELUKABEL LiYCY Variable 3 x 0 75 mm2 DC 60 V M12 5 pi...

Page 105: ...L Variable 4 x 0 5 mm2 DC 60 V M12 5 pin A coded fe male Open CE UL 28111028 igus chainflex CF78 UL Variable 4 x 0 5 mm2 DC 60 V M12 5 pin A coded fe male M12 5 pin A coded male CE UL 28111044 igus ch...

Page 106: ...Instructions MOVIGEAR performance 106 Part number Signal name Core color Identification Prefabrication 28117816 28111044 24V_OUT 1 Cut off F_STO_P2 Black 1 0V24_OUT 1 F_STO_P1 Black 2 F_STO_M Black 3...

Page 107: ...ING Disabling of the safety related disconnection of further devices due to parasitic voltages when using an STO jumper plug Severe or fatal injuries Only use the STO jumper plug when all incoming and...

Page 108: ...V backup voltage input Connection type M12 5 pin male L coded color light gray Connection diagram 1 4 PE 2 3 Assignment No Name Function 1 24V L1 DC 24 V input L1 for backup mode 2 0V24 N2 0V24 refer...

Page 109: ...on operat ing voltage CE UL 28114345 HELUKABEL JZ 500 Variable 5 x 2 5 mm2 DC 60 V M12 5 pin L coded fe male M12 5 pin L coded male CE UL 28117786 HELUKABEL JZ 500 Variable 5 x 2 5 mm2 DC 60 V M12 5 p...

Page 110: ...V output backup voltage Connection type M12 5 pin female L coded color light gray Connection diagram 4 1 PE 3 2 Assignment No Name Function 1 24V L1 DC 24 V output L1 for backup mode 2 0V24 N2 0V24 r...

Page 111: ...tion operat ing voltage CE UL 28114345 HELUKABEL JZ 500 Variable 5 x 2 5 mm2 DC 60 V M12 5 pin L coded fe male M12 5 pin L coded male CE UL 28117751 HELUKABEL JZ 500 Variable 5 x 2 5 mm2 DC 60 V Open...

Page 112: ...t this connection Function Engineering interface CAN Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment No Name Function 1 Res Reserved 2 24V_OUT DC 24 V auxi...

Page 113: ...s an overview of the cables available for this connection Connection cable Conformity part num ber Length in stallation type Operating voltage Connection to interface adapter USM21A CE 28111680 3 0 m...

Page 114: ...1 1 X5133_1 Digital inputs The following table shows information about this connection Function Digital inputs Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignm...

Page 115: ...he following table shows information about this connection Function Digital inputs Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment No Name Function 1 24V D...

Page 116: ...on about this connection Function Digital inputs outputs Connection type M12 5 pin female A coded color black Connection diagram 1 4 3 2 5 Assignment No Name Function 1 24V DC 24 V sensor actuator sup...

Page 117: ...Fieldbus Ethernet interface port 1 The following table shows information about this connection Function Fieldbus Ethernet interface port 1 Connection type M12 4 pin female D coded color black Connecti...

Page 118: ...Fieldbus Ethernet interface port 2 The following table shows information about this connection Function Fieldbus Ethernet interface port 2 Connection type M12 4 pin female D coded color black Connecti...

Page 119: ...0 standard It is also possible to work with a USB 3 0 interface You need the following components for the connection Component Part number USM21A interface adapter The following connection cables are...

Page 120: ...X4141 is usually delivered by SEW EURODRIVE in an accessory bag part number 28258185 together with the drive unit In this case install the engineering plug connector X4141 to the connection box of the...

Page 121: ...RJ10 plug connector into plug connector X31 in the connection box The following figure shows an example of the cable routing X31 X4141 X4141 9007225044813707 7 Plug the electronics cover onto the con...

Page 122: ...ect options with a nominal voltage of 24 V to connector X31 such as Interface adapter USM21A CBG keypad Do not connect the following options with 5 V nominal voltage to the X31 con nector Interface ad...

Page 123: ...r Connection to X4233_1 or X4233_2 M12 at the electronics cover Only for designs with electronics cover DFC 0 1 Ethernet X4233_1 X4233_2 9007224818780939 1 Ethernet connection cable RJ45 M12 industry...

Page 124: ...sub plug connector 9 pin male With M12 plug connector 5 pin male A coded Length 3 m 28117840 CBG connection cable D sub RJ10 For connecting the X31 engineering interface to the 24 V supply voltage Wi...

Page 125: ...nominal voltage of 24 V to connector X31 such as Interface adapter USM21A CBG keypad Do not connect the following options with 5 V nominal voltage to the X31 con nector Interface adapters USB11A UWS11...

Page 126: ...s after disconnection from the power supply system Severe or fatal injuries Before removing the electronics cover de energize the device via a suitable ex ternal disconnection device Secure the device...

Page 127: ...p remove the paint protection film from the nameplates INFORMATION To ensure fault free operation do not disconnect or connect signal cables during operation 6 2 Startup requirements The following req...

Page 128: ...gure shows the DIP switches of the drive unit S1 1 2 3 4 1 2 3 4 S2 On On ON 1 2 3 4 S1 ON 1 2 3 4 S2 ON 1 S3 2 3 4 5 6 7 8 9 10 25255124107 DIP switch S1 PROFINET EtherNet IP Modbus TCP The following...

Page 129: ...ce Do not alter the factory setting of DIP switches S2 2 through S2 4 OFF DIP switch S1 POWERLINK The following table shows the functions of DIP switch S1 DIP switch S1 1 2 3 4 Binary coding POWERLINK...

Page 130: ...at ive setpoint DIP switch S1 2 Disable holding function without enable PROFINET EtherNet IP Modbus TCP WARNING Risk from falling loads Severe or fatal injuries Do not activate the function Disable ho...

Page 131: ...ple via status LED The current limit must be reached permanently for the duration of the delay time before the monitoring func tion trips DIP switch S2 1 local mode operation PROFINET EtherNet IP Modb...

Page 132: ...re for a device by way of an example Drive train seg ment Drive train Configuring drive trains Interfaces seg ment Standard interfaces Basic settings of the standard interfaces Fieldbus Standard I O E...

Page 133: ...0 Jog mode FCB 21 Brake test FCB 26 Stop at user limit Event driven functions Touchprobe 1 Cam switch Monitoring functions Reference signals Limit values 1 Monitoring functions 1 Energy saving functio...

Page 134: ...artup Step Startup step Finished 1 Install the drive unit 2 Install the MOVI C component 3 Start MOVISUITE 4 Start up the drive train 5 Parameterize the setpoints 6 Parameterize the function blocks FC...

Page 135: ...ule 5PD Velocity In automatic mode the device is controlled using the following process data configura tion PO Function PI Function PO1 Control word PI1 Status word PO2 Speed setpoint PI2 Actual speed...

Page 136: ...cover completely to prevent damage to the plug connector destroyed contacts The parameter index Stop default DT1 index 8563 1 determines whether the retard ing function DynaStop is activated when ena...

Page 137: ...apter Important notes on disabling DynaStop 3 Disconnect all components from the voltage supply and use an external discon necting device to avoid an unintentional re connection 4 Completely remove th...

Page 138: ...the chapter PC connection 2 Start the MOVISUITE engineering software and add the device to MOVISUITE 3 Next click the Tools 2 choice box Select the Manual mode 1 menu item 2 1 18014420491645707 MOVIT...

Page 139: ...de is deactivated When you click on the Deactivate manual mode button or when you close the Manual mode window 7 1 2 Control in manual mode Manual mode window Once manual mode has been successfully ac...

Page 140: ...n Reference travel Timeout 1 2 3 4 Key 1 Key 2 Key 3 Key 4 7 2 Drive unit behavior in case of a voltage failure The motor of the drive unit has the following function when the drive is in motion In ca...

Page 141: ...determine the required safety measures NOTICE Setting the controller inhibit when the drive unit is running will activate DynaStop This can cause high torque loads which may damage the drive unit and...

Page 142: ...able in function block FCB01 Before activating the function make the following settings in MOVISUITE 1 Activate the function Release brake DynaStop with inhibited output stage en able Instead you can...

Page 143: ...nction does not allow for a definite stop at a position Severe or fatal injuries DynaStop must not be used for hoists When DynaStop is used on inclining downward slopes or for vertical conveyors witho...

Page 144: ...pending on the parameter setting Index Parameter setting Meaning 8563 1 Stop default DT1 0 brake not ap plied drive energized The drive decelerates along the set ramp When the drive reaches speed 0 Dy...

Page 145: ...ignal Control signal STO DynaStop active inactive t t1 t t2 1 2 9007201718955403 1 Parameter setting 8563 1 1 brake applied drive not energized factory settings 2 Parameter setting 8563 1 0 brake not...

Page 146: ...and the application Use the factory settings or recommended settings If STO is activated before the motor has come to standstill the DynaStop function be haves as set in parameter Parameter 8501 3 bi...

Page 147: ...Deceleration ramp Speed Drive enable signal Control signal STO DynaStop active inactive t t1 t t2 9007201718958603 t Time t1 Point of time when brake ramp is initiated t2 Point of time when STO is tri...

Page 148: ...egular running noise Knocking noise Irregularity in the gearing Contact SEW EURODRIVE Service Unusual irregular run ning noise Foreign objects in the oil Stop the drive and contact SEW EURODRIVE SER V...

Page 149: ...ion in the gear unit interrupted Send in the drive unit for repair 8 2 Evaluating fault messages 8 2 1 MOVISUITE The following section shows a sample evaluation of a fault message in MOVISUITE 1 Open...

Page 150: ...eans Eliminating the cause of the fault acknowledges the fault The in verter automatically resumes the operation performed before the fault The drive re starts automatically 8 4 Fault messages with pa...

Page 151: ...e Warning with self reset Application stop with out put stage inhibit with self reset Emergency stop with out put stage inhibit with self reset Inhibit output stage with self reset External synchroniz...

Page 152: ...eset SW limit switches cur rent parameter set 8572 2 No response Emergency stop with out put stage inhibit Emergency stop with out put stage inhibit with self reset Encoder warning Here you can set th...

Page 153: ...startup Acknowledge fault message by Switch the supply system off and on again Via the controller PLC Send reset command 8 6 Description of status and operating displays 8 6 1 PROFINET IO LED display...

Page 154: ...1 EtherNet IP Modbus TCP MAC ID L A L A MS NS DRIVE F RUN F ERR 1 2 3 4 5 6 7 9007225101311627 1 F ERR LED 4 NS LED 6 L A LED 2 F RUN LED 5 MS LED 7 L A LED 3 DRIVE status LED 8 6 3 LEDs for POWERLINK...

Page 155: ...e completed Yellow Flashes 1 Hz Ready but unit inhibited The STO signal is active Deactivate the STO signal Yellow Flashes slowly 0 5 Hz Ready for operation but manual mode local mode device inhibited...

Page 156: ...g colors 1 Hz 2 x yellow 2 x red Ready A displaying fault is present The output stage is locked Consult the Fault table chapter for possible measures to be taken Green red Flashes with chan ging color...

Page 157: ...2 1 2 Brake fault 13 5 24 Encoder 1 fault 16 5 8 10 20 27 Startup fault 19 1 9 Process data fault 20 2 11 Device monitoring fault 23 4 Power section fault 25 2 7 20 21 30 31 61 70 Parameter memory mon...

Page 158: ...1 3 4 7 8 9 10 12 13 Software error 20 1 7 Device monitoring fault 21 1 S Drive 1 fault 23 5 6 7 8 Power section fault 25 10 12 19 50 51 81 Parameter memory monitoring 28 13 FCB drive function fault...

Page 159: ...Check the PROFINET connection of the unit Check all the cables in the PROFINET network The PROFINET master is not in operation Check the PROFINET master Faulty process data configuration Check the pr...

Page 160: ...red The state is reset by restarting communica tion Check the bus connection Check the master scanner Check the Ethernet connection Red Illuminated Conflict detected while assigning the IP ad dress An...

Page 161: ...ess of the device Check the DHCP settings for as signing an IP address of the DHCP server only when a DHCP server is used Red Illuminated A non correctable fault has occurred at the component hardware...

Page 162: ...Mode state Green Flashing STOPPED_Mode state Green Illuminated OPERATIONAL Mode state BE LED LED Meaning Measure Off Transition to OPERA TIONAL_Mode state Software reset of the NMT state ma chine star...

Page 163: ...nt too high Connect a smaller motor Current supply Check the current supply Current transformer Check the current transformer Ramp limit deactivated and set ramp time too short Increase the ramp time...

Page 164: ...tput stage of brake chopper defective Replace the defective brake chopper 8 7 4 Fault 6 Line fault Subfault 6 1 Description Line phase failure Response Line phase failure Cause Measure Missing line ph...

Page 165: ...ult 8 2 Description Speed monitoring generator mode Response Output stage inhibit Cause Measure Speed controller operates at setting limit mecha nical overload or phase failure in supply system or mot...

Page 166: ...rque control with U f control mode Use a control mode that supports the required operating mode Connect an encoder if neces sary Select an operating mode that is supported by the current control mode...

Page 167: ...SEW EURODRIVE Service Subfault 9 9 Description Parameter measurement not possible with active motor type Response Output stage inhibit Cause Measure Parameter measurement is possible only with a synch...

Page 168: ...Cause Measure Memory area violated while accessing array For example an array access results in writing beyond the permitted memory range Check the program Subfault 10 4 Description Stack Response App...

Page 169: ...ta see parameter list Subfault 10 9 Description CRC code Response Application stop output stage inhibit Cause Measure Wrong CRC checksum of code Load the program again The program memory is corrupt An...

Page 170: ...d Reduce the load Reduce the rms value of the output current Reduce the PWM frequency Ensure sufficient cooling Reduce the ambient temperature Subfault 11 3 Description Device utilization Response Out...

Page 171: ...ription Short circuit at temperature sensor of heat sink Response Output stage inhibit Cause Measure Short circuit at temperature sensor of heat sink Contact SEW EURODRIVE Service Subfault 11 9 Descri...

Page 172: ...oltage not within permitted toler ance of 10 Check the DC 24 V supply voltage Monitoring is only active with parameter settings Brake installed and Brake applied Check the parameter setting Subfault 1...

Page 173: ...ure The intelligent brake rectifier of digital motor in tegration signaled a component fault See subcomponent fault Subfault 12 12 Description Digital motor integration warning Response Warning Cause...

Page 174: ...artup parameters Replace the encoder Note In emergency mode manual mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 4 Description Track measur...

Page 175: ...emergency mode manual mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 8 Description Signal level monitoring Response Encoder 1 latest critic...

Page 176: ...osition encoder is faulty Subfault 13 11 Description Data timeout Response Encoder 1 latest critical fault Cause Measure Encoder process data timeout Check interference sources e g from EMC Check star...

Page 177: ...encoder Check voltage supply Check interference sources e g from EMC Check the wiring Note In emergency mode manual mode you can move the drive using the motor encoder if the external position encoder...

Page 178: ...ncoder Note In emergency mode manual mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 18 Description Permanent low level in data line critical...

Page 179: ...Encoder 1 latest fault Cause Measure Error bit set in SSI protocol Check startup parameters Check the settings at the SSI encoder fault bit Check the wiring Check interference sources light beam inter...

Page 180: ...mode you can move the drive using the motor encoder if the external position encoder is faulty Subfault 13 25 Description Error during encoder startup Response Output stage inhibit Cause Measure Fata...

Page 181: ...orter delay or contact SEW EURODRIVE Service Subfault 16 3 Description Thermal motor model not possible Response Output stage inhibit Cause Measure Invalid parameters for thermal motor model or for dr...

Page 182: ...tage inhibit Cause Measure Faulty startup of temperature sensor of motor 2 Perform startup again Subfault 16 10 Description Actual position source not assigned Response Application stop output stage i...

Page 183: ...frequency Subfault 16 21 Description Nominal slip negative Response Output stage inhibit Cause Measure During startup using nameplate data the calcu lated nominal slip is negative Nominal frequency t...

Page 184: ...disable the standstill current function Subfault 16 26 Description Nominal values incomplete or implausible Response Output stage inhibit Cause Measure During startup using nameplate data Nominal vol...

Page 185: ...sary start up another motor or replace the memory module Subfault 16 50 Description Brake parameters not initialized Response Output stage inhibit Cause Measure No brake data present Check startup 8 7...

Page 186: ...rnal task system This can for example be a timeout for cyclic tasks Switch the device off and on again Contact the SEW EURODRIVE Service if the fault persists Subfault 18 7 Description Fatal error Res...

Page 187: ...the device off and on again Contact the SEW EURODRIVE Service if the error persists Subfault 18 12 Description Configuration data Response Output stage inhibit System state Fault acknowledgement with...

Page 188: ...stage inhibit Cause Measure The specified acceleration setpoints are not plausible Only a value range of 0 is permitted Adjust acceleration setpoints Subfault 19 5 Description Drive function does not...

Page 189: ...it Cause Measure Jerk values not plausible Adjust jerk setpoints 8 7 16 Fault 20 Device monitoring Subfault 20 1 Description Supply voltage fault Response Output stage inhibit System state Fault ackno...

Page 190: ...DC 24 V output voltage terminals 2 Acknowledge the fault 3 Reconnect the consumers to the device one after the other until the fault message appears again 4 To eliminate the fault connect a consumer...

Page 191: ...mmunication error Response Output stage inhibit Cause Measure Communication error detected on the interface of digital motor integration Check the cabling Subfault 21 2 Description Slave required Resp...

Page 192: ...Voltage too low of digital motor integration com ponent Check the voltage supply of the component 8 7 18 Fault 23 Power section Subfault 23 1 Description Warning Response Warning with self reset Cause...

Page 193: ...fault 23 5 Description Invalid process data configuration Response Output stage inhibit Cause Measure Invalid process data configuration Contact SEW EURODRIVE Service Subfault 23 6 Description Process...

Page 194: ...he device family power or voltage Check whether the configuration is correct and repeat the startup if necessary Acknowledge the fault by manual reset with parameter set acceptance Setting under Dia g...

Page 195: ...tion data CRC error Response Output stage inhibit Cause Measure Faulty configuration data of power section Contact SEW EURODRIVE Service Subfault 25 13 Description Control electronics configuration da...

Page 196: ...ata CRC error Response Warning Cause Measure Faulty quality assurance data of power section Contact SEW EURODRIVE Service Subfault 25 19 Description Control electronics QA data CRC error Response Warn...

Page 197: ...lt 25 32 Description Replaceable memory module not compatible Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure The inserted replaceable memory module cannot...

Page 198: ...External fault Cause Measure Error message about external error source Programmable via 8622 5 default application stop with output stage inhibit Subfault 26 3 Description Power section emergency shu...

Page 199: ...ardware limit switch and reference cam not flush Response Emergency stop output stage inhibit Cause Measure Hardware limit switch and reference cam not mounted properly Make sure that reference cam an...

Page 200: ...Cause Measure The required test torque for the brake test is higher than the maximum torque It cannot be generated by the motor inverter combination Reduce the test torque Subfault 28 8 Description FC...

Page 201: ...ter Check the motor and motor cable for damage Subfault 28 12 Description FCB 25 Timeout during stator resistance measurement Response Output stage inhibit Cause Measure Motor parameter measurement ac...

Page 202: ...t drive train Cause Measure Positive hardware limit switch approached Check hardware limit switch wiring Check the target position Move clear of the hardware limit switch at neg ative speed Subfault 2...

Page 203: ...ware limit switch with negat ive speed Subfault 30 2 Description Negative limit switch hit Response SW limit switches current drive train Cause Measure Negative software limit switch hit Check softwar...

Page 204: ...0 Subfault 31 4 Description Temperature model overtemperature motor 1 Response Output stage inhibit Cause Measure Temperature model of motor 1 signals overtem perature Allow motor to cool down Check f...

Page 205: ...1 Response Warning with self reset Cause Measure Temperature signaled by temperature sensor of motor 1 below 50 C Check if a KTY temperature sensor is installed in the motor but the parameterization...

Page 206: ...perature sensor KY KTY was parameterized instead of PK Pt1000 Subfault 31 15 Description Temperature sensor prewarning motor 2 Response No response Cause Measure Temperature signaled by temperature se...

Page 207: ...zation signal period Check for correct setting of the EtherCAT SBusPLUS configuration in the MOVI C CONTROLLER Subfault 32 4 Description No synchronization signal Response External synchronization Cau...

Page 208: ...ut time elapses Subfault 32 11 Description Local mode timeout Response Local mode timeout response Cause Measure Communication connection to device interrupted in local mode Increase the timeout setti...

Page 209: ...6 Description FPGA configuration Response Output stage inhibit Cause Measure Error checking FPGA configuration Contact SEW EURODRIVE Service Subfault 33 7 Description Function block compatibility erro...

Page 210: ...e the memory module and restart the device Change the parameter Non volatile memory source to Arbitrary or Replaceable memory module Switch the device off and on again Subfault 33 13 Description Memor...

Page 211: ...t Cause Measure Process data configuration changed during active process data operation Stop the process data and make your changes Then start the process data again Perform a reset Doing so will stop...

Page 212: ...er technology level Enter an activation key for the required techno logy level You can find the required level in the parameter 8438 13 Technology level Required level Subfault 35 4 Description Activa...

Page 213: ...rror tolerance Mechanical components cannot move freely or are blocked Make sure mechanical parts can move freely check whether they are blocked Subfault 42 2 Description Jog mode lag error Response O...

Page 214: ...mall Set P component of position controller to a larger value Incorrectly set speed controller parameters Check controller parameters Value of lag error tolerance too small Increase the lag error tole...

Page 215: ...W EURODRIVE to gether with the fault number For further support contact SEW EURODRIVE Service Subfault 45 2 Description Option interface Response Fieldbus timeout response Cause Measure Basic unit det...

Page 216: ...the PLC Subfault 45 9 Description Fieldbus interface warning Response Warning Cause Measure Basic unit detects non critical fault on internal in terface for fieldbus connection Reset the fault If the...

Page 217: ...rvice Subfault 46 2 Description Invalid variant Response Output stage inhibit Cause Measure Plugged safety card variant does not match in verter type Remove safety card Use the correct safety card des...

Page 218: ...fault reported by the subcomponent index 8365 3 Subfault 46 52 Description Critical fault Response Output stage inhibit with self reset Cause Measure Safety card signals subcomponent fault of the type...

Page 219: ...nse Output stage inhibit Cause Measure Ratio of inverter current and nominal motor cur rent too large Check the assignment of motor and inverter Check the dimensioning of the system Subfault 52 4 Desc...

Page 220: ...current too high Connect a smaller motor Current supply Check the current supply Current transformer Check the current transformer Ramp limit deactivated and set ramp time too short Increase the ramp...

Page 221: ...Output stage of brake chopper defective Replace the defective brake chopper 8 8 4 Fault 6 Line fault Subfault 6 1 Description Line phase failure Response Line phase failure Cause Measure Missing line...

Page 222: ...lt 8 2 Description Speed monitoring generator mode Response Output stage inhibit Cause Measure Speed controller operates at setting limit mecha nical overload or phase failure in supply system or moto...

Page 223: ...torque control with U f control mode Start up control mode that supports the required operating mode Connect an encoder if neces sary Select an operating mode that is supported by the current control...

Page 224: ...ct SEW EURODRIVE Service Subfault 9 9 Description Parameter measurement not possible with active motor type Response Output stage inhibit Cause Measure Parameter measurement is possible only with a sy...

Page 225: ...it Cause Measure Memory area violated while accessing array For example an array access results in writing beyond the permitted memory range Check the program Subfault 10 4 Description Stack Response...

Page 226: ...ia pro cess data see parameter list Subfault 10 9 Description CRC code Response Application stop output stage inhibit Cause Measure Wrong CRC checksum of code Load the program again The program memory...

Page 227: ...ched Reduce the load Reduce the rms value of the output current Reduce the PWM frequency Ensure sufficient cooling Reduce the ambient temperature Subfault 11 3 Description Device utilization Response...

Page 228: ...rcuit at temperature sensor of heat sink Contact SEW EURODRIVE Service 8 8 10 Fault 12 Brake Subfault 12 1 Description Brake output Response Application stop output stage inhibit Cause Measure No brak...

Page 229: ...emperature Response Output stage inhibit Cause Measure Brake overload Reduce the load Check the project planning Subfault 12 7 Description Undertemperature Response Output stage inhibit Cause Measure...

Page 230: ...tartup parameters Replace the encoder Information In emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 4 Description...

Page 231: ...mergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 8 Description Signal level monitoring Response Encoder 1 latest cri...

Page 232: ...on encoder is faulty Subfault 13 11 Description Data timeout Response Encoder 1 latest critical fault Cause Measure Encoder process data timeout Check interference sources e g from EMC Check the start...

Page 233: ...Check the voltage supply Check interference sources e g from EMC Check the wiring Information In emergency mode manual mode you can move the drive using the motor encoder even if the external positio...

Page 234: ...formation In emergency mode manual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 18 Description Permanent low level in data line criti...

Page 235: ...oder 1 latest fault Cause Measure Error bit set in SSI protocol Check the startup parameters Check the settings at the SSI encoder fault bit Check the wiring Check interference sources light beam inte...

Page 236: ...nual mode you can move the drive using the motor encoder even if the external position encoder is faulty Subfault 13 25 Description Error during encoder startup Response Output stage inhibit Cause Mea...

Page 237: ...shorter delay or contact SEW EURODRIVE Service Subfault 16 3 Description Thermal motor model not possible Response Output stage inhibit Cause Measure Invalid parameters for thermal motor model or for...

Page 238: ...t stage inhibit Cause Measure Faulty startup of temperature sensor of motor 2 Perform startup again Subfault 16 10 Description Actual position source not assigned Response Application stop output stag...

Page 239: ...nal frequency Subfault 16 21 Description Nominal slip negative Response Output stage inhibit Cause Measure During startup using nameplate data the calcu lated nominal slip is negative Nominal frequenc...

Page 240: ...or disable the standstill current function Subfault 16 26 Description Nominal values incomplete or implausible Response Output stage inhibit Cause Measure During startup using nameplate data Nominal...

Page 241: ...e 8 8 13 Fault 17 Internal processor fault Subfault 17 7 Description Exception error Response Output stage inhibit Cause Measure Exception trap in CPU Contact SEW EURODRIVE Service 8 8 14 Fault 18 Sof...

Page 242: ...d on again If the error occurs repeatedly replace the device and send it together with the fault number to SEW EURODRIVE For further support con tact SEW EURODRIVE Service Subfault 18 8 Description In...

Page 243: ...bfault 18 13 Description Calibration data Response Output stage inhibit System state Fault acknowledgment with CPU reset Cause Measure Calibration data not plausible Load valid calibration data 8 8 15...

Page 244: ...B selected via process data Specify an existing FCB number for FCB activa tion via process data Subfault 19 6 Description Mass moment of inertia setpoint violation Response Emergency stop output stage...

Page 245: ...s repeatedly replace the device For further support contact SEW EURODRIVE Service Subfault 20 2 Description Supply voltage overload Response Output stage inhibit Cause Measure For MOVIDRIVE system the...

Page 246: ...ure Fan defective Contact SEW EURODRIVE Service Subfault 20 10 Description Fan supply voltage fault Response Emergency stop output stage inhibit Cause Measure Supply voltage of fan missing Check the c...

Page 247: ...ches startup or perform a new startup Subfault 21 4 Description Invalid label Response Output stage inhibit Cause Measure The connected drive contains invalid data Replace the drive Subfault 21 5 Desc...

Page 248: ...tion subcomponent fault status Subfault 23 4 Description Hardware fault Response Output stage inhibit Cause Measure A fault occurred in a hardware component of the power section e g Overcurrent hardwa...

Page 249: ...W EURODRIVE Service Subfault 23 8 Description Parameter communication error Response Emergency stop output stage inhibit Cause Measure Power section communication interface detected error in parameter...

Page 250: ...cs Status Fault status parameter Manual fault reset The power section was replaced and differs in its power rating or voltage from the original power section Check whether the configuration is correct...

Page 251: ...control electronics version conflict Response Output stage inhibit Cause Measure Wrong version of calibration data of control elec tronics Contact SEW EURODRIVE Service Subfault 25 16 Description Pow...

Page 252: ...Subfault 25 30 Description Initialization error replaceable memory module Response Output stage inhibit Cause Measure The formatting of the replaceable memory module does not match Restore delivery s...

Page 253: ...ncy stop output stage inhibit Cause Measure Failed to create restore point Delete restore point Subfault 25 70 Description Incompatible card configuration Response Emergency stop output stage inhibit...

Page 254: ...ises 8 8 21 Fault 28 FCB drive functions Subfault 28 1 Description FCB 11 12 Timeout while searching zero pulse Response Emergency stop output stage inhibit Cause Measure Failed to find zero pulse of...

Page 255: ...ping with fixed stop Response Emergency stop output stage inhibit Cause Measure Hardware limit switch or reference cam that has not been selected was approached during refer ence travel to fixed stop...

Page 256: ...r phases Response Output stage inhibit Cause Measure Significantly different values determined in the three phases while measuring stator resistances Check whether the motor is connected cor rectly Ch...

Page 257: ...ues for modulo minimum and mod ulo maximum Subfault 28 15 Description FCB 25 Timeout Response Output stage inhibit Cause Measure Measuring rotor resistance LSigma or stator in ductance not completed C...

Page 258: ...e swapped 8 8 23 Fault 30 Software limit switches Subfault 30 1 Description Positive limit switch approached Response SW limit switches current drive train Cause Measure Positive software limit switch...

Page 259: ...rature motor 1 Response Output stage inhibit Cause Measure Temperature sensor of motor 1 signals overtem perature Allow motor to cool down Check for motor overload Check whether the correct temperatur...

Page 260: ...nsor is dis rupted e g via MOVILINK Check the cabling Subfault 31 9 Description Temperature too low temperature sensor motor 1 Response Warning with self reset Cause Measure Temperature signaled by te...

Page 261: ...temperature sensor KY KTY was parameterized instead of PK Pt1000 Subfault 31 15 Description Temperature sensor prewarning motor 2 Response No response Cause Measure Temperature signaled by temperature...

Page 262: ...onization signal period Check for correct setting of the EtherCAT SBusPLUS configuration in the MOVI C CONTROLLER Subfault 32 4 Description No synchronization signal Response External synchronization...

Page 263: ...Restart local operation Scope measurement loaded from device Reset the fault Restart local operation Subfault 32 12 Description Manual mode timeout Response Manual mode timeout response Cause Measure...

Page 264: ...age inhibit Cause Measure Error checking compatibility of function block Contact SEW EURODRIVE Service Subfault 33 8 Description SW function block configuration Response Output stage inhibit Cause Mea...

Page 265: ...o Arbitrary or Replaceable memory module Switch the device off and on again Subfault 33 13 Description Memory module removed Response Output stage inhibit System state Fault acknowledgment with CPU re...

Page 266: ...ibit Cause Measure Process data configuration changed during active process data operation Stop the process data and make your changes Then start the process data again Perform a reset Doing so will s...

Page 267: ...igher technology level Enter an activation key for the required techno logy level You can find the required level in the parameter 8438 13 Technology level Required level Subfault 35 4 Description Act...

Page 268: ...ror tolerance Mechanical components cannot move freely or are blocked Make sure mechanical parts can move freely and check whether they are blocked Subfault 42 2 Description Jog mode lag error Respons...

Page 269: ...mall Set the P component of the position controller to a larger value Incorrectly set speed controller parameters Check controller parameters Value of lag error tolerance too small Increase the lag er...

Page 270: ...o SEW EURODRIVE together with the fault number For further sup port contact SEW EURODRIVE Service Subfault 45 2 Description Option interface Response Fieldbus timeout response Cause Measure Basic devi...

Page 271: ...PLC Subfault 45 9 Description Fieldbus interface warning Response Warning Cause Measure Basic device detects non critical fault on internal interface for fieldbus connection Reset the fault If the fa...

Page 272: ...E Service Subfault 46 2 Description Invalid variant Response Output stage inhibit Cause Measure Plugged safety card design does not match in verter type Remove the safety card Use a correct safety car...

Page 273: ...lem refer to the fault reported by the subcomponent index 8365 3 Subfault 46 52 Description Critical fault Response Output stage inhibit with self reset Cause Measure Safety card signals subcomponent...

Page 274: ...ent too large Check the assignment of motor and inverter and check the dimensioning of the system Subfault 52 4 Description Parameterization of current limit characteristic Response Output stage inhib...

Page 275: ...the power supply system Severe or fatal injuries Before removing the electronics cover de energize the device via a suitable ex ternal disconnection device Secure the device against unintended re con...

Page 276: ...ry module in the new electronics cover 6 Place the new electronics cover onto the connection box and screw it on 7 Supply voltage to the drive 8 Check the new electronics cover for proper functioning...

Page 277: ...serve the Mechanical installation chapter 6 Remove the lifting eyes from the new drive unit Store the lifting eyes for future service work 7 Perform the installation according to the Electrical Instal...

Page 278: ...G Electric shock caused by dangerous voltages in the connection box Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system Severe or fatal injurie...

Page 279: ...ion without further notice Instead of OS2 you can order OS3 For further information refer to the chapter Surface protection 8 13 2 Storage conditions Observe the storage conditions specified in the fo...

Page 280: ...ing the drive according to the mounting position 8 13 3 Electronics INFORMATION For electronics components adhere to the following notes in addition to the notes in chapters Extended storage Drive and...

Page 281: ...isposal company If possible divide the product into the follow ing categories Iron steel or cast iron Stainless steel Magnets Aluminum Copper Electronic parts Plastics The following materials are haza...

Page 282: ...ed in order to assist with in spection and maintenance work To determine the operating hours performed proceed as follows 1 In MOVISUITE open the parameter tree of the device 2 In the parameter tree 4...

Page 283: ...a leakage at the output oil seal Change the oil seal Specialists at cus tomer site In the event of any other leak age Replace the drive unit Specialists at cus tomer site Recommendation Contact SEW EU...

Page 284: ...frequent temperature fluctuations Specialists at cus tomer site Each time the cover electronics cover is re moved Visual inspection of the gasket between connection box and cover electronics cover Th...

Page 285: ...the lubricant change intervals for normal ambient condi tions In case of severe aggressive ambient conditions the lubricant must be changed more frequently 5000 10000 15000 20000 25000 30000 h 120 C...

Page 286: ...e output shaft against rotation Before removing the electronics cover wait for at least the following time 5 minutes WARNING Risk of burns due to hot surfaces and hot gear unit oil Serious injuries Le...

Page 287: ...cted in the figure below 4 Place an adequate container underneath the oil drain plug 2 5 WARNING Risk of burns due to hot gear oil Serious injuries Let the devices cool down before touching them Remov...

Page 288: ...wer bore hole 2 The oil viscosity and type synthetic that are to be used are determined by SEW EURODRIVE specifically for each order This information is noted in the order confirmation and on the driv...

Page 289: ...otential damage to property Thoroughly cover the breather valves and sealing lip of the oil seals with strips prior to painting Clean the surface of the drive unit and make sure it is free from grease...

Page 290: ...the cover is removed from the connection box you have to protect the cover and the wiring space from humidity dust or foreign particles Make sure that the cover is mounted properly 1 Observe the note...

Page 291: ...tion Possible damage to prop erty Make sure not to damage the sealing surfaces when removing the gasket Loosen the used gasket by levering it off the retaining cams This becomes easier when you keep t...

Page 292: ...es for cleaning Work may only be carried out by qualified personnel Clean the sealing surfaces of the connection box and the electronics cover care fully 25402593163 6 Place the new gasket on the conn...

Page 293: ...perating instructions 8 Place the electronics cover on the connection box again and fasten it Proceed as follows when screwing on MOVIGEAR the electronics cover In sert the screws and tighten them in...

Page 294: ...abbreviations used in this chapter Abbreviation Description Ma MOVIGEAR continuous output torque Mapk Maximum permitted torque for short time duty Ma_eso Maximum permitted torque for non cyclical spe...

Page 295: ...r cdf or exact load cycle can be entered Z Starting frequency alternatively exact load cycle can be specified 1 h M4 M1 M6 Mounting position IP Required degree of protection amb Ambient temperature C...

Page 296: ...min setting range according to configuration Select drive from table Check drive application Select multi turn encoder for extended setting range 1 2000 Mmax Mapk nmax na at ne 2000 min 1 nmin na at n...

Page 297: ...s Braking resistor test based on the braking energy and brake applications per hour MOVIGEAR without DynaStop No Mar MDSP Expected resulting output speed Meso Ma_eso Project planning complete DynaStop...

Page 298: ...en pallets with the following specifications Load weight m 2 500 kg Conveying speed v 22 m min Positioning speed 5 m min Acceleration a 0 4 m s2 Number of rollers 8 Efficiency of the application with...

Page 299: ...e shows the calculations for the application that are required in order to determine the MOVIGEAR drive units Calculation Static travel resistance F m g D x d f c mm x m R bearing 2 2 2 140 0 005 28 m...

Page 300: ...g Instructions MOVIGEAR performance 300 Calculation Torque in range M3 M F F D M N m R Dyn 3 3 2 445 0 7 1000 0 7 0 14 2 4 5 5Nm Output speed n v D m m n v D m a a min min max max min min min 5 0 14 1...

Page 301: ...lations result in an output speed of na 50 min 1 To achieve a high setting range and optimum efficiency the required out put speed should be achieved as precisely as possible at an input speed of ne 2...

Page 302: ...t s t t 1 3 2 2 22 0 4 60 0 92 10 60 1 3 598 16 min min min s s M t M t M t M t t t M s Nm eff eff 1 1 2 2 2 2 3 3 2 1 2 3 2 2 0 92 145 5 59 8 8 16 45 5 0 92 4 5 0 92 598 16 0 92 45 1 2 2 2 s Nm s Nm...

Page 303: ...er 11 8 W Deceleration ramp 0 92 s 6 brake applications per hour Calculating the energy from the power of the deceleration ramp W P t W s J 11 8 0 92 10 9 The specified deceleration ramp in seconds re...

Page 304: ...driving torque Known values of the application Fex 800 N FR 445 N M F F D M N N m Nm ar ex R ar 2 800 445 0 7 0 14 2 17 Result In the application an MGF2 unit with itot 37 24 is used The maximum decel...

Page 305: ...y in Drive Technology from SEW EURODRIVE The CE mark on the nameplate represents conformity with the low voltage directive 2014 35 EU and the EMC directive 2014 30 EU 11 1 2 UL approval in preparation...

Page 306: ...ue gray RAL 7031 according to DIN 1843 ma chine paint as standard Special paintings are available on request 11 2 5 Surface and corrosion protection All drive units can also be supplied with special s...

Page 307: ...y of terminals See the chapter Technical data and dimension sheets Tech nical data Current carrying capacity of the terminals in the operating instructions Motor s mass moment of in ertia Jmot 7 64 kg...

Page 308: ...deviating to the standard non condensing no moisture condensation Transport weatherproof EN 60721 3 2 class 2K3 ambient temperature 25 C to 70 C non condensing no moisture condensation Operation fixed...

Page 309: ...ng on the installation altitude Notes INFORMATION Derating is based on typical operating conditions with a supply voltage of 24 V sensor supply input voltage of STO input 11 3 4 Current carrying capac...

Page 310: ...of inputs 4 2 Input type PLC compatible according to EN 61131 2 digital inputs type 3 DI01 DI04 Ri 4 5 k sampling cycle 2 ms DIO01 DIO02 Ri 4 0 k sampling cycle 2 ms Signal level DC 11 to 30 V 1 Conta...

Page 311: ...ication protocols PROFINET IO HTTP SNMP SEW Application Services Port numbers used 80 161 310 PROFINET DCE RPC Ports dynamic via end point mapper Conformance class C Real time class RT Real Time IRT I...

Page 312: ...n Permitted cable types Category 5 and higher class D according to IEC 11801 Maximum cable length from switch to switch 100 m EDS file name SEW MOVI C Decentralized Electronics eds 11 3 11 Technical d...

Page 313: ...al Maximum Input voltage range X9 1 and X9 21 DC 3 V DC 24 V DC 30 V Input capacitance against STO_M 300 pF 500 pF Input capacitance against GND 300 pF 500 pF Power consumption at DC 24 V F_STO_P1 150...

Page 314: ...the CBG keypads Keypad CBG11A CBG21A Part number 28232646 28238133 Interfaces D sub 9 pin female CAN interface USB 2 0 mini B female PC connection Degree of protection IP40 according to EN 60529 Dimen...

Page 315: ...h Cycles hour Calculation example The known values are Average braking power 144 W Deceleration ramp 2 s 200 brake applications per hour Calculating the energy from the power of the deceleration ramp...

Page 316: ...e energy Degree of protection IP65 IP65 Resistance 100 150 Power rating in S1 100 cdf 200 W 100 W Dimensions W x H x D 252 x 15 x 80 mm 146 x 15 x 80 mm Cable length 1 5 m 1 5 m Assigned grids BS 005...

Page 317: ...diagrams of the braking resistors BW100 005 K 1 5 BW150 003 K 1 5 0 2 2 0 0 4 0 6 0 8 0 1 1 0 1 2 6 7 8 9 100 3 4 5 10 20 30 40 50 60 70 80 BW100 005 BW150 003 25298658059 1 Power in KW 2 Cyclic durat...

Page 318: ...of the external braking resistor BW100 005 K 1 5 216 252 10 6 60 15 15 5 80 204 4 6 8 1500 25298780043 Dimension drawing for the BS 005 protective grid The following figure shows the dimensions of the...

Page 319: ...e braking resistors BW150 006 T and BW100 009 T 0 1 1 10 100 1 10 100 1 BW150 006 T BW100 009 T 2 25298798219 1 Power in KW 2 Cyclic duration factor cdf in ED Cyclic duration factor of the braking res...

Page 320: ...resistors Operating Instructions MOVIGEAR performance 320 Dimension drawing of BW100 009 T The following figure shows the dimensions of the external braking resistor BW100 009 T 75 160 174 162 7 316 6...

Page 321: ...ways be mounted and installed by the customer Observe the installation instructions Braking resistor BW C The following figure shows the mounting kit for braking resistor BW C 9007224553569547 11 5 1...

Page 322: ...tinuous power at Tamb 40 C 100 W 200 W Resistance value RBW 100 10 100 10 Design Flat design Connections 3 x AWG 20 l 150 cm Degree of protection EN 60529 IP66 Operating temperature range 25 C to 40 C...

Page 323: ...100 100 50 150 150 150 150 150 25 250 250 250 250 250 12 300 300 300 300 300 6 500 500 500 500 500 cdf Cyclic duration factor of the braking resistor in relation to a cycle duration TD 120 s BW100 00...

Page 324: ...24 11 5 4 Dimension drawing b B a a1 A A1 D C 9007224554230283 A A1 B C D a a1 b mm mm mm mm mm mm mm mm 18272886 BW100 001 K 1 5 M2C 126 0 89 0 148 2 61 8 7 111 0 106 0 54 7 18272908 BW100 002 K 1 5...

Page 325: ...orques 11 6 1 Notes INFORMATION For a functional description of DynaStop refer to chapter Operation DynaStop 11 6 2 Operating range The following figure depicts the permissible impermissible operating...

Page 326: ...3 37 15 44 63 4 22 19 35 64 5 00 22 30 08 5 34 23 28 16 6 25 28 24 06 7 00 31 21 49 8 24 36 18 25 9 71 43 15 49 10 37 46 14 50 12 14 53 12 39 13 60 60 11 06 16 00 70 9 40 18 52 81 8 12 19 81 87 7 59...

Page 327: ...age 3 53 27 14 12 4 34 33 11 49 4 99 38 9 99 5 76 44 8 65 6 34 49 7 86 7 44 57 6 70 7 88 61 6 33 8 96 69 5 56 10 97 85 4 54 12 66 98 3 94 13 93 107 3 58 16 36 126 3 05 17 33 134 2 88 19 70 152 2 53 21...

Page 328: ...stage 3 53 38 12 65 4 34 47 10 29 4 99 54 8 95 5 76 62 7 76 6 34 69 7 05 7 44 81 6 00 7 88 85 5 67 8 96 97 4 99 10 97 119 4 07 12 66 137 3 53 13 93 151 3 21 16 36 177 2 73 17 33 188 2 58 19 70 213 2 2...

Page 329: ...e 50 500 1000 1500 1750 2000 Motor speed ne min 1 26580422667 Key Preferred gear ratio Ultimate gear unit ratio Mapk Maximum permitted torque for short time duty If Mapk occurs more often than 10 time...

Page 330: ...34 8 0 320 0 25 75 56 41 225 6 25 7 1 285 7 28 84 63 46 235 7 00 6 1 242 7 33 99 74 54 245 8 24 5 1 206 0 39 116 87 64 330 9 71 4 8 192 9 42 125 93 68 330 10 37 4 1 164 7 49 146 109 80 330 12 14 3 7...

Page 331: ...9 315 5 44 131 122 96 470 6 34 6 7 268 8 51 154 144 113 515 7 44 6 3 253 8 54 163 152 120 525 7 88 5 6 223 2 62 185 173 136 560 8 96 4 6 182 3 76 227 212 167 675 10 97 3 9 158 0 87 262 245 192 710 12...

Page 332: ...450 5 76 7 9 315 5 63 190 127 95 470 6 34 6 7 268 8 74 223 149 112 515 7 44 6 3 253 8 79 236 158 118 525 7 88 5 6 223 2 90 269 179 134 560 8 96 4 6 182 3 110 329 219 165 675 10 97 3 9 158 0 127 380 25...

Page 333: ...speed ne min 1 26580479755 Key Preferred gear ratio Ultimate gear unit ratio Mapk Maximum permitted torque for short time duty If Mapk occurs more often than 10 times per hour a detailed project plan...

Page 334: ...35 215 5 34 0 16 320 0 25 75 56 41 225 6 25 0 14 285 7 28 84 63 46 235 7 00 0 12 242 7 33 99 74 54 245 8 24 0 10 206 0 39 116 87 64 330 9 71 0 10 192 9 42 125 93 68 330 10 37 0 08 164 7 49 146 109 80...

Page 335: ...5 76 0 16 315 5 44 131 122 96 470 6 34 0 13 268 8 51 154 144 113 515 7 44 0 13 253 8 54 163 152 120 525 7 88 0 11 223 2 62 185 173 136 560 8 96 0 09 182 3 76 227 212 167 675 10 97 0 08 158 0 87 262 2...

Page 336: ...58 173 115 86 450 5 76 0 16 315 5 63 190 127 95 470 6 34 0 13 268 8 74 223 149 112 515 7 44 0 13 253 8 79 236 158 118 525 7 88 0 11 223 2 90 269 179 134 560 8 96 0 09 182 3 110 329 219 165 675 10 97 0...

Page 337: ...e optionally available with the OS1 surface protection Surface protection Ambient conditions Sample applications Standard Suitable for machines and systems in build ings and enclosed rooms with neutra...

Page 338: ...ss steel standard when using the design for use in wet areas Surface protection with high quality material Particularly demanding applications in terms of surface protection 11 8 4 NOCO fluid As stand...

Page 339: ...M25 x 1 5 6 8 Nm 18247350 Pressure com pensation screw fittings made of stain less steel 1 piece M16 x 1 5 4 Nm 28214617 EMC cable gland brass nickel plated 10 pcs M16 x 1 5 4 Nm 5 to 9 mm 18204783 1...

Page 340: ...ng torque1 Part num ber M23 plug made of stainless steel 1 piece M23 x 1 5 Tighten fully 19094558 M12 plug for plug con nector with male thread made of stainless steel 10 pcs M12 x 1 0 2 3 Nm 18202799...

Page 341: ...ounting position M1 or M2 or M3 or M4 or M5 or M6 Universal operation in mounting positions M1 M2 M4 M5 M6 Mounting positions M1 to M6 The following figure shows the position of the drive unit when in...

Page 342: ...ructions MOVIGEAR performance 342 11 10 2 Mounting position sheet 25447227019 Mounting position M3 is only possible with the option integrated pressure compensation PG Observe the documentation Integr...

Page 343: ...11 11 1 Roller bearing greases The rolling bearings are filled with the following greases at the factory Ambient temperature Manufac turer Type Gear unit rolling bearings 40 C to 80 C Fuchs Renolit C...

Page 344: ...si tions M1 M2 M3 M4 M5 M6 i for mounting posi tions M1 M2 M3 M4 M5 M6 55 25 0 68 l 56 49 1 69 l 51 51 48 00 45 03 42 86 42 19 36 6 37 24 34 29 33 02 28 89 28 07 25 72 1 75 l 22 86 0 71 l 21 82 19 81...

Page 345: ...ation in the lubricant table in no way represents a guar antee regarding the quality of the lubricant delivered by each respective supplier Each lubricant manufacturer is responsible for the quality o...

Page 346: ...he preselection of a suitable lubricant The exact upper and lower temperature limits for project planning are specified in the table with the respective trade name 15 40 25 30 ISO SAE NLGI CLP HC NSF...

Page 347: ...may not be undershot in operation 2 Trade name 3 Factory filling for these countries BR Brazil CN China DE Germany FR France US United States 4 Manufacturer 5 Highest oil sump temperature in C1 6 App...

Page 348: ...ollowing table Material class Manufacturer Material Approved oil sump tempera ture S 2 FKM 1 Freudenberg 1 75 FKM 585 25 C to 115 C 2 Trelleborg 1 VCBVR Examples S2 Only the elastomer FKM meets the re...

Page 349: ...hapter Lubricant compatibil ity with oil seals VG 220 0 100 50 60 25 50 30 4 50 ISO SAE NLGI CLP HC PSS VG 150 C Mobil T O T A L Sh ll e FUCHS LUBRICATION remer egui Mobil SHC 630 Mobil SHC 629 25 110...

Page 350: ...f the application as well as on the used materials See figure Customer shaft with A and without B contact shoulder INFORMATION For dimensioning the keyed connection observe that the hollow gear shaft...

Page 351: ...sher 2 Retaining ring 3 Customer shaft 1 Hollow shaft 2 Retaining screw with washer 3 Retaining ring 4 Customer shaft L8 Length of customer shaft With retaining ring positioned outside Length of custo...

Page 352: ...105 6 17 9 40 60 1 104 22 M12x30 8 8 20 40 40 105 5 17 65 40 60 1 124 29 M16x40 8 8 40 Key 1 Up to a distance of at least 1 5 DK the diameter of the customer shaft must be DKh6 and with the other len...

Page 353: ...e installation length of the customer shaft must be L8 Do not use the spacer tube if the customer shaft has a contact shoulder A The installation length of the customer shaft must be L8 Use the spacer...

Page 354: ...GFA 2 C 20 20 84 6 16 35 55 1 62 16 M6 25 8 8 8 06436838 25 25 83 8 16 35 55 1 82 22 M10 35 8 8 20 06436846 30 30 83 8 16 35 55 1 82 22 M10 35 8 8 20 06436854 35 35 80 18 45 45 1 102 28 M12 45 8 8 20...

Page 355: ...kit 2 3 3 4 1 5 25843977355 1 Customer shaft 2 Forcing washer 3 Fixed nut for disassembly 4 Retaining ring 5 Retaining screw The following table lists the dimensions and part numbers of the assembly...

Page 356: ...3 Drive unit with hollow shafts 11 13 1 Hollow shaft chamfer The following figure illustrates the hollow shaft chamfer 25844033035 The following table shows the dimensions of the chamfer Gear unit typ...

Page 357: ...m ISO k6 50 mm ISO m6 Center holes according to DIN 332 shape DR 7 to 10 mm M3 10 13 mm M4 13 16 mm M5 16 21 mm M6 21 24 mm M8 24 30 mm M10 30 38 mm M12 38 50 mm M16 Keys according to DIN 6885 domed t...

Page 358: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIGEAR performance 358 11 14 2 MGF 2 C 25945475 EN 04 2019...

Page 359: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIGEAR performance 359 25945475 EN 04 2019...

Page 360: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIGEAR performance 360 11 14 3 MGF 4 C 25945475 EN 04 2019...

Page 361: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIGEAR performance 361 25945475 EN 04 2019...

Page 362: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIGEAR performance 362 11 14 4 MGF 4 C XT with increased torque 25945475 EN 04 2019...

Page 363: ...11 Technical data and dimension sheets Dimension drawings of the drive unit Operating Instructions MOVIGEAR performance 363 25945475 EN 04 2019...

Page 364: ...8 D H7 D7 D11 L4 L8 L9 O8 T U ISO 4017 MGFAS2 C 20 50 45 16 4 84 6 10 116 22 8 6 M6x16 8 8 MGFAS2 C 25 50 45 16 2 83 8 17 116 28 3 8 M10x25 8 8 MGFAS2 C 30 50 45 16 2 83 8 17 116 33 3 8 M10x25 8 8 MG...

Page 365: ...C only with MOVIGEAR classic D4 h11 D 0 1 M4 O8 5 LK 5 DIN 509 MGFTS1 C 20 20 1 28 157 151 F1x0 2 D4 h11 D 0 1 M4 O8 5 LK 5 DIN 509 MGFTS2 C 25 25 1 33 170 5 164 5 F1x0 2 MGFTS2 C 30 30 26 33 170 5 1...

Page 366: ...6 0 638 2 906 0 695 4 173 1 122 0 250 3 8 16x1 00 D H7 D7 D11 L4 L8 L9 O8 T U ASME MGFAS2 C 1 000 1 969 1 969 0 638 3 339 0 69 4 567 1 122 0 250 3 8 16x1 00 MGFAS2 C 1 250 1 969 1 969 0 638 3 339 0 69...

Page 367: ...D 0 004 M4 O8 0 197 LK 0 197 DIN 509 MGFTS2 C 1 000 1 004 1 299 6 713 6 476 F1x0 2 MGFTS2 C 1 1875 1 191 1 299 6 713 6 476 F1x0 2 MGFTS2 C 1 250 1 254 1 299 6 713 6 476 F1x0 2 D4 h11 D 0 004 M4 O8 0 1...

Page 368: ...ws an example of the additional dimensions of the op tional plug connectors for a possible plug connector configuration For more information refer to the chapter Plug connector positions 4 3 2 4 2 2 3...

Page 369: ...optional plug connectors including mating connector in connection with prefabricated cables from SEW EURODRIVE For more information refer to the chapter Plug connector positions R 2 8 4 28 66 5 4 3 12...

Page 370: ...to EN 62061 2005 A1 2013 12 2 Integrated Safety Technology 12 2 1 MOVIGEAR performance The safety technology of the drive unit described below has been developed and tested in accordance with the fol...

Page 371: ...m by means of con tactors or switches the disconnection of the STO input described here safely pre vents the control of the power semiconductors in the output stage The rotary field generation for the...

Page 372: ...ty controller safety re lay The following figure shows the STO function v t t1 2463228171 v Speed t Time t1 Point of time when STO is triggered Disconnection range SS1 c SS1 t safe stop 1 with time co...

Page 373: ...ology Operating Instructions MOVIGEAR performance 373 t Time t1 Point of time when brake ramp is initiated t2 Point of time when STO is triggered t Delay time until STO is triggered Safe time delay ra...

Page 374: ...ng the delay time or in the worst case scenario there might be an acceleration In this case the STO function is only activated after the set time delay has expired The resulting danger must be taken i...

Page 375: ...e STO control cables must be routed according to EMC guidelines and as fol lows Inside an electrical installation space Single conductors can be routed Outside a closed installation space Shielded cab...

Page 376: ...elevant to the function 12 3 3 Requirements on the external safety controller A safety relay can be used as an alternative to a safety controller The following re quirements apply analogously The safe...

Page 377: ...ur simultaneously The test pulses in both sourcing channels must not exceed 1 ms The next switch off test pulse in one sourcing channel must only occur after a 2 ms time period A maximum of 3 switch o...

Page 378: ...unit in safety relevant applications it is essential that you per form and record startup checks for the disconnecting device and correct wiring 12 3 5 Requirements on operation Operation is only all...

Page 379: ...STO Safe Torque Off if it is not in fault state A detected hardware fault in the internal switch off channels for STO will lead to a locking fault state of the drive unit If the fault is reset e g by...

Page 380: ...w the drive safety function s with the relevant components For reasons of clarity circuit related measures that usually always have to be implemented are not shown in the diagram These measures are e...

Page 381: ...ms later at the earliest 1 ms 2 ms t 1 2 15214338827 1 High 2 Low INFORMATION If the safety related control voltage plug at the STO input is switched off STO activat ed you must observe the chapter F...

Page 382: ...rrent and the maximally permitted contact load of the safety device must be observed You must comply with the permitted signal levels at the STO input and all other technical data of the electronics c...

Page 383: ...safe disconnection X9 are jumpered The jumpers are marked with the text Caution remove jumper for safety operation To use the drive unit in safety related applications remove the jumpers from the STO...

Page 384: ...unit 2 External safety device 2 pole serial sourcing 2 F DOR_22 GND 1 F DOR_21 F DOR_12 F DOR_11 24 V 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 3 4 0V24_OUT 24 V_OUT 2 F_STO_P1 12 F_STO_M F_STO_P2 22 9007...

Page 385: ...ction 2 pole sourcing 2 F DO_P1 F DO_P2 GND 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 12 22 1 2 F_STO_P1 3 F_STO_M F_STO_P2 4 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 12 22 1 2 F_STO_P1 3 F_STO_M F_STO_P2 4 0V...

Page 386: ...tion 2 pole sourcing sinking 2 F DO_P F DO_M 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0V24_OUT 24 V_OUT 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M...

Page 387: ...ial sourcing 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0V24_OUT 24 V_OUT 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0V24_OUT 24 V_O...

Page 388: ...connection 1 pole sourcing 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0V24_OUT 24 V_OUT 11 X9 1 21 F_STO_P1 F_STO_M F_STO_P2 1 2 F_STO_P1 12 F_STO_M F_STO_P2 22 3 4 0...

Page 389: ...ry state In the delivery state plug connector X5504 is not connected this means the STO in put is active According to the safety concept X5504 must be connected or temporar ily jumpered using the opti...

Page 390: ...le serial sourcing X5504 F_STO_P1 F_STO_M F_STO_P2 1 2 5 4 2 24 V F DOR_22 GND F DOR_21 F DOR_12 F DOR_11 23875551243 1 Drive unit 2 External safety device 1 pole sourcing X5504 F_STO_P1 F_STO_M F_STO...

Page 391: ...O group disconnection 2 pole sourcing sinking X5504 F_STO_P1 F_STO_M F_STO_P2 1 2 5 4 X5505 F_STO_P1 F_STO_M F_STO_P2 2 5 4 X5504 F_STO_P1 F_STO_M F_STO_P2 1 2 5 4 X5505 F_STO_P1 F_STO_M F_STO_P2 2 5...

Page 392: ...ection of further devices due to parasitic voltages when using an STO jumper plug Severe or fatal injuries Only use the STO jumper plug when all incoming and outgoing STO connections have been removed...

Page 393: ...ngerous failure per hour PFH value 2 5 10 9 1 h Service life 20 years after which the component must be replaced with a new one Proof test interval 20 years Safe state Safe Torque Off STO Drive safety...

Page 394: ...nitary production enterprise SEW EURODRIVE RybalkoStr 26 220033 Minsk Tel 375 17 298 47 56 298 47 58 Fax 375 17 298 47 54 http www sew by sales sew by Belgium Assembly Sales Service Brussels SEW EUROD...

Page 395: ...22 25322612 Fax 86 22 25323273 http www sew eurodrive cn info sew eurodrive cn Assembly Sales Service Suzhou SEW EURODRIVE Suzhou Co Ltd 333 Suhong Middle Road Suzhou Industrial Park Jiangsu Province...

Page 396: ...ines Fax 202 44812685 http www copam egypt com copam copam egypt com Estonia Sales Tallin ALAS KUUL AS Reti tee 4 75301 Peetri k la Rae vald Harjumaa Tel 372 6593230 Fax 372 6593231 http www alas kuul...

Page 397: ...ingen Tel 49 7253 9254 0 Fax 49 7253 9254 90 oestringen sew eurodrive de Service Competence Center Mechanics Mechatronics SEW EURODRIVE GmbH Co KG Ernst Blickle Stra e 1 76676 Graben Neudorf Tel 49 72...

Page 398: ...varmaverk is vov vov is India Registered Office Assembly Sales Service Vadodara SEW EURODRIVE India Private Limited Plot No 4 GIDC POR Ramangamdi Vadodara 391 243 Gujarat Tel 91 265 3045200 Fax 91 26...

Page 399: ...ODRIVE di R Blickle Co s a s Via Bernini 14 20020 Solaro Milano Tel 39 02 96 980229 Fax 39 02 96 980 999 http www sew eurodrive it milano sew eurodrive it Ivory Coast Sales Abidjan SEW EURODRIVE SARL...

Page 400: ...2 Parque Industrial Qu retaro C P 76220 Quer taro M xico Tel 52 442 1030 300 Fax 52 442 1030 301 http www sew eurodrive com mx scmexico seweurodrive com mx Sales Service Puebla SEW EURODRIVE MEXICO S...

Page 401: ...tral Fernando de la Mora Barrio Bernardino Tel 595 991 519695 Fax 595 21 3285539 sewpy sew eurodrive com py Peru Assembly Sales Service Lima SEW EURODRIVE DEL PERU S A C Los Calderos 120 124 Urbanizac...

Page 402: ...90 83 20 Fax 386 3 490 83 21 pakman siol net South Africa Assembly Sales Service Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Eurodrive House Cnr Adcock Ingram and Aerodrome Roads Aeroton Ext 2 Joha...

Page 403: ...245 sewtwn ms63 hinet net http www tingshou com tw Nan Tou Ting Shou Trading Co Ltd No 55 Kung Yeh N Road Industrial District Nan Tou 540 Tel 886 49 255353 Fax 886 49 257878 sewtwn ms63 hinet net htt...

Page 404: ...845 3179 csbridgeport seweurodrive com Midwest Region SEW EURODRIVE INC 2001 West Main Street Troy Ohio 45373 Tel 1 937 335 0036 Fax 1 937 332 0038 cstroy seweurodrive com Southwest Region SEW EURODRI...

Page 405: ...289 Circuit breaker 70 Cleaning 289 Coating 289 Configuration 296 Data for drive selection 295 DynaStop 304 Example pallet conveyor 298 Load capacity of the integrated braking resistor 303 Project pla...

Page 406: ...AZ1Z 314 Technical data 314 Equipotential bonding 66 At the connection box option 67 Error Evaluating fault messages 149 Fault table 163 Reset 153 Switch off responses 150 EtherNet IP Technical data 3...

Page 407: ...de 72 Installation instructions 67 Installation topology 74 Line contactor 70 Line protection 70 MOVIGEAR connection diagram 78 Optional plug connector assignment 93 PC connection 119 PE connection 71...

Page 408: ...tronics 27 Nameplate position 21 NOCO fluid 338 Noise 306 Notes Designation in the documentation 6 Meaning of the hazard symbols 7 O Oil seal Lubricant compatibility 348 Operation 138 Deactivating Dyn...

Page 409: ...5 Evaluating fault messages 149 Extended storage 279 Fault messages with parameterizable response 150 LED displays 153 Malfunctions of the mechanical drive 148 MOVISUITE 149 Resetting error messages 1...

Page 410: ...330 MGF 2 C AZ1Z 334 MGF 4 C 331 MGF 4 C AZ1Z 335 MGF 4 C XT 332 MGF 4 C XT AZ1Z 336 Standard control range 329 Trademarks 8 Type designation Drive unit 22 Electronics 27 Plug connector 83 U UkrSEPRO...

Page 411: ..._2 Assignment 115 X5133_3 Assignment 116 X5504 Assignment 99 Connection cables available 100 X5505 Assignment 103 Connection cables available 104 25945475 EN 04 19 Operating Instructions MOVIGEAR perf...

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Page 416: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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