Servend SV-200 SCI Installation, Use & Care Manual Download Page 1

Page: 1 / 52

Installation, Use & Care Manual

This manual is updated as new information and models are released.

Visit our website for the latest manual. www.manitowocfsg.com

Leader in Ice & Beverage Dispensers

Selectable Ice

Beverage/Ice Dispensers

Part Number 020003997

4/12

Summary of Contents for SV-200 SCI

Page 1: ...l This manual is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com Leader in Ice Beverage Dispensers Selectable Ice Beverage Ice Dispensers Part Number 020003997 4 12 ...

Page 2: ...e sure to read the Warning statement before proceeding and work carefully Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution statement before proceeding and work carefully Important Text in an Important box provides you with information that may help you perform a procedure more efficiently Disregarding this information will ...

Page 3: ... General 2 1 Dimensions 2 1 Selectable Ice Dispenser 2 1 Footprint 2 2 Location 2 3 Location Requirements for Top Mounted Ice Machine Installations 2 3 Pre installation Checklist 2 4 Essential Tools 2 4 Locations Of The Following 2 4 Top Mounted Ice Machine Installations 2 5 Electrical 2 6 General 2 6 Minimum Circuit Ampacity 2 6 Electrical Requirements 2 6 Voltage 2 6 Minimum Circuit Amperage Cha...

Page 4: ...tarting Your Beverage System Dispenser 2 16 Section 3 Operation General System Overview 3 1 Component Identification 3 2 Dispenser 3 2 Selectable ICe Module 3 3 Selectable Ice Module with Flavor Magic 3 3 Sequence of Operation 3 4 Ice Recommended for Dispensing 3 4 Ice Storage and Dispensing 3 4 Selectable Ice Sequence of Operation 3 4 Beverage Valves 3 4 Carbonation 3 4 Syrup Delivery System 3 5 ...

Page 5: ... Logic Matrix Flavor Magic 3 9 Section 4 Maintenance Preventive Maintenance 4 1 Cleaning 4 1 Daily Cleaning 4 1 Monthly Cleaning 4 2 Disassembly 4 3 for Cleaning Maintenance 4 3 Selectable Ice Crusher 4 4 reassemble the Ice Crusher assembly 4 4 Front Serviceable Gear Motor Removal 4 5 Sanitizing 4 6 Beverage System Cleaning 4 6 Bag In Box System Sanitation 4 6 Flavor Magic 4 7 Figal Beverage Syste...

Page 6: ...Table of Contents continued iv Part Number 020003997 4 12 ...

Page 7: ...ctor to document any necessary claim Model Numbers This manual covers the following models How to Read a Model Number Accessories BAFFLE FOR MANITOWOC ICE MACHINES When installing a Manitowoc Ice Machine on a dispenser a baffle kit is required for proper installation The baffle kit is designed to prevent ice from lying against the front of the ice machine and melting down the front of the dispense...

Page 8: ...tributed when the base area of the dispenser is in contact with the countertop Serial Number Location This number is required when requesting information from your local distributor The serial number is listed on the SERIAL NUMBER DECAL affixed to the dispenser Serial Number Location Warranty Information Consult your local MBE Distributor for terms and conditions of your warranty Your warranty spe...

Page 9: ...arding start up services Dimensions SELECTABLE ICE DISPENSER FLAVOR MAGIC Important Failure to follow these installation guidelines may affect warranty coverage Model Ice Capacity A B C D E F G H I SV 200 250SCI 34 81 88 4 cm 30 00 76 2 cm 9 94 17 6 cm 4 44 11 3 cm 22 63 57 5 cm 28 00 71 1 cm 31 13 79 1 cm 20 00 50 8 cm 27 44 69 7 cm B C D G F E I H A Flavor Magic A B C Module 4 66 11 84 cm 5 08 1...

Page 10: ... D SV 200 250SCI 26 00 66 0 cm 17 81 45 2 cm 4 00 20 30 cm 24 00 61 00 cm Caution Cutting the countertop may decrease its strength Counter must be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker if applicable C D B A Minimum Area for Cutout Maximum Area for Cutout ...

Page 11: ...Front of ice machine to be flush with front of dispenser Some ice machines may overhang at the back of the dispenser Drains A separate drain line is required for the ice machine in addition to a drain line for the ice beverage dispenser Dispensers may require an adapter kit to install some top mounted ice machines Contact your local distributor for the correct adapter kit For full information abou...

Page 12: ...ge dispenser Beverage tubing CO2 tank Figal beverage tanks Stepless Oetiker clamps Chain for CO2 tank B I B connectors B I B regulator set B I B rack B I B syrup boxes CO2 regulator set Beverage dispenser Beverage tubing CO2 tank Carbonator Stepless Oetiker clamps Chain for CO2 tank Syrup connectors for Bulk tank Gas connectors for Bulk tank Bulk syrup tanks Do you have enough space to install the...

Page 13: ...other tab inside the water well 2 Mount the baffle on the left side of the ice machine using the hole and screw provided Q Series Ice Machine Location Avoid placing the dispenser and or ice machine near heat sources such as radiators ovens refrigeration equipment and direct sunlight Clearances Six inch 15 2 cm clearance on all sides of the icemaker is needed Front of icemaker to be flush with fron...

Page 14: ...d into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Warning All wiring must conform to local state and national codes Important Due to continuous improvements this information is for reference only Please refer to the dispenser serial number tag to verify electrical data Serial tag information overrides information listed on this p...

Page 15: ...table U L listed insulated cable connector 4 The black wire from the cable must be joined to the L1 terminal of the liquid level control board by a suitable U L listed insulated cable connector Warning When using electric appliances basic precautions must always be followed including the following a Read all the instructions before using the appliance b To reduce the risk of injury close supervisi...

Page 16: ...mbing to connection A shown on plumbing diagram The carbonator pump deck must be within six feet of the dispenser for optimum performance See BIB installation diagram for system pressure settings NOTE Valves are read from right to left A check valve must be installed in the water supply line 3 feet from the noncarbonated water connection PW Contact factory if not installed DIAGRAM FLEX MANIFOLD LO...

Page 17: ...ES CIRCUITS CO2 Manifold Change to carbonated or non carbonated water 1 Rotate plunger 180 using a 5 32 Hex Key wrench 2 Pull plunger up to get non carbonated water 3 Push plunger down to get carbonated water 4 Turn plunger back 180 to lock Plain Water Plain Water Supply CARBONATOR OUT TO POST CHILL Plain Water From Pump to Carbonator 1 1 2 3 4 5 6 Syrup Lines COLD PLATE EXTERNALLY CARBONATED UNIT...

Page 18: ...old Change to carbonated or non carbonated water 1 Rotate plunger 180 using a 5 32 Hex Key wrench 2 Pull plunger up to get non carbonated water 3 Push plunger down to get carbonated water 4 Turn plunger back 180 to lock Plain Water Plain Water Supply CARBONATOR OUT TO POST CHILL Plain Water From Pump to Carbonator 1 Syrup Lines COLD PLATE FOR ASSISTANCE CALL 812 246 7000 2 1 3 8 9 10 NOTE SYRUP LI...

Page 19: ...Configurations Flavor Magic Module SET REGULATOR 20 to 30 PSI Valve 1 Pump 1 Pump 2 Pump 3 Pump 4 Flavor 1 Flavor 2 Flavor 3 1 x 4 BIB Rack Flavor 4 CO2 Supply Valve 2 Module Valves Flow Rate Dispense Time Flavor Magic 1 per flavor up to 4 flavors Variable 0 5 oz sec nominal 0 2 10 seconds adjustable in 0 2 second increments MIN MAX Dispenser Incoming Plain Water Pressure 40 psi dynamic 70 psi sta...

Page 20: ... location route the tubing through the tubing bundle cutout or out the back of the dispenser 4 Verify the tubing is not kinked and then secure tubing to maintain a minimum 1 2 5 cm air gap at the drain Follow any applicable local or national codes Drains SV Series dispensers drain through a double connection to the drain pan Pressure Relief Drain Pan SV 200 250 Rear of Unit To Drain 90 Elbow Fitti...

Page 21: ...from the box B Remove merchandiser from dispenser by taking out the two screws located at the top of the merchandiser Once the screws are removed rotate the top of the merchandiser towards you and then lift the merchandiser up to remove from unit C Remove the valve covers from the two valves next to the rocking chute D Loosen the two slotted knurl screws located on the valve mount cap E Hang the S...

Page 22: ...ures may correct the problem Spitting and popping usually requires slightly increasing the pressures Pre mix beverage valve pressures vary by type and manufacturer Please consult the manufacturer of the valves you are using for specific instructions regarding operation of the valve COLD CARB AND AMBIENT SYSTEM PRESSURES 1 Incoming tap water must be at a minimum dynamic pressure of 40 psi and maxim...

Page 23: ...ck remaining in the ADA ribbon cable so it will not be in the way of any moving parts or panels when they are placed back on the unit Drain Pan ADA Touch Pad Box 9 Attach the drain pan to the unit 10 Center the ADA Key Pad Box with the unit in front of the drain pan and secure into place 11 Apply corresponding drink labels to the ADA key pads NOTE Drinks correspond from left to right on the left s...

Page 24: ...ion drywall etc It is an important procedure and best practice to address cleaning to deliver the best quality drink to your customer 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 Cubed Crushed Cubed Crushed 6 Valve Dispensers 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 Cubed Crushed Cubed Crushed 8 Valve Dispensers 1 2 3 4 5 6 7 8 9 10 1 2 10 Valve Dispensers 3 4 5 6 7 8 9 10 Cubed Crushed Cubed Crushed Important Cl...

Page 25: ...tem 1800 75 60 Dispenser Carbonator Tank Carbonate Non carbonate Beverage Manifold Countertop Syrup Tap Water Tap Water CO2 CO2 CO2 Cylinder Bag in box Syrup Carton CO2 BIB Syrup Pump 90 1800 60 105 Dispenser Countertop Syrup Tap Water Tap Water CO2 Carbonated Water CO2 Cylinder CO2 w Coldplate BIB Syrup Pump Syrup Syrup Non carbonated Water Carbonator Tank Bag in box Syrup Carton Syrup CO2 ...

Page 26: ...entification DISPENSER Merchandiser Soda Valves Key Switch Carb Non Carb Water manifold and Syrup Soda Inlet Behind Splash Panel Drainpan Grid Drainpan Splash Panel Counter Cubed Crushed Selectable Ice module and or Flavor Magic On units equipped with this feature ...

Page 27: ... Operation Part Number 020003997 4 12 3 3 SELECTABLE ICE MODULE SELECTABLE ICE MODULE WITH FLAVOR MAGIC Cubed Crushed Touch Pad Module Cover Cubed Crushed Touch Pad Flavor Selection Touch Pad Nozzle Module Cover ...

Page 28: ...stationary blades and three rotating blades crush the ice and push it through the opening in the ice crusher housing The crushed ice then falls through the opening into the ice chute and into the customer s cup If the merchandiser is removed no power is available to the crusher or gear motor and no ice can be crushed and or dispensed BEVERAGE VALVES Post mix beverage valves are designed to precise...

Page 29: ...CO2 gas pressure before the CO2 gas flows to the syrup pump CO2 pressure activates the syrup pump 10 Syrup pump Draws syrup out of the bag in box syrup package Syrup flows through the syrup lines to the dispenser for chilling then dispensing There is a syrup pump for each bag in box syrup system 11 Bag In Box syrup cartons Box which contains a plastic bag filled with syrup RACKING Regardless if yo...

Page 30: ... tank is connected in series when changing tanks remove the tank closest to the original gas inlet while adding the new tank to the connector closest to the syrup outlet Most Figal tanks have a self closing valve on the tank as well as the gas and syrup connectors This allows the operator of the system to change tanks without having to shut down the entire system With this type of connector push d...

Page 31: ...the test mode the agitator motor will cycle three 3 times 3 seconds ON and 10 seconds OFF 4 After the test mode is complete the unit will automatically reset to the run mode NOTE To disable the test mode before the three 3 cycles are complete press the cubed button FLAVOR MAGIC MODES For Units With This Option The program mode can only be accessed by pressing the program button during the first fi...

Page 32: ...econds press and hold the PROG button down 5 After a few seconds the number 4 will appear on the display 6 Release the PROG button The board will cycle the display from Pro to 4 3 2 1 0 and then to 7 The circuit board is now enabled to dispense the 4th flavor The 4th flavor button is the top middle button 8 A flavor tab for the 4th flavor will have to be added to the touch pad To do this obtain on...

Page 33: ...Section 3 Operation Part Number 020003997 4 12 3 9 Control Logic Matrix Flavor Magic ...

Page 34: ...Operation Section 3 3 10 Part Number 020003997 4 12 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 35: ... to meet one day s needs If you manually fill ice fill only with the appropriate amount of ice Fill the dispenser with fresh ice each morning Do not fill the dispenser at night just before shut down Ice cubes can freeze together if not dispensed Contact MBE at 1 800 367 4233 for more information about our ProActive Maintenance Program Cleaning DAILY CLEANING All cleaning must meet your local healt...

Page 36: ...pplicable Selectable Ice Components Decorative Chute Housing Housing Door Whole Ice Door Sanitary Lever Hub Blade Assembly Drip Pan 5 Rinse all the parts in clean running water 6 Prepare 2 gallons of sanitizing solution by mixing 1 2 ounce of household bleach that contains 5 25 sodium hypochlorite with 2 gallons of 120 F water The mixture should not exceed 100 PPM of chlorine Or mix a solution of ...

Page 37: ...p mounted ice machine remove the plastic lid from the top of the dispenser 5 Remove all ice from the dispenser 6 Disconnect electrical power to the dispenser 7 Remove agitator arm and paddlewheel pin Front Serviceable Motor a With agitator arm in any position remove hitch clip pin from the mushroom bushing on the rear of the ice bin b Push the agitator bar toward the bushing to remove it from the ...

Page 38: ... clean cloth or by spraying 7 Allow to air dry DO NOT RINSE 8 Reassemble the Ice Crusher Assembly by following the instructions in the Reassembling the Ice Crusher Assembly section REASSEMBLE THE ICE CRUSHER ASSEMBLY 1 Insert the blade assembly into crusher housing When inserting blade assembly you must align the stationary blades with the locating slots in the crusher housing 2 When inserting the...

Page 39: ...as a guide for the removal of the gear motor Depending on the model number of your dispenser these instructions may vary slightly 1 Unplug the dispenser 2 Unplug the motor 3 Remove motor mount pins 4 Slide motor towards you notice alignment of the chamfered edge of drive shaft 5 New motor must have the same alignment within 15 degrees 6 To get correct alignment you can do one of two things a Turn ...

Page 40: ...sanitizer Bag In Box bag connector 1 Prepare the following in the buckets Bucket 1 warm to hot tap water for rinsing Bucket 2 mild detergent and warm to hot water Bucket 3 mix a solution of unscented bleach 5 Na CL O or commercial sanitizer and warm to hot water Mixture must supply 100 PPM available chlorine 1 4 oz bleach to 1 gallon water 2 Disconnect the syrup line side of the bag in box connect...

Page 41: ...rinks FLAVOR MAGIC For Units With This Equipment Bevclean Process To efficiently clean entire dispensing circuit 1 Hook up BevClean system per BevClean instructions 2 Set Control Board to Purge mode Press Flavor 1 tab to initiate Purge Cycle to draw BevClean into system Allow cleaner to remain in system for five 5 minutes 3 Disconnect BevClean system and reconnect disconnects to BIB s 4 Set Contro...

Page 42: ...minutes or until the program button is pressed once See PURGE SANITIZE in the Programming Modes section 6 Draw rinse water through system until clean water is dispensed 7 Connect Bucket 2 to system 8 Draw detergent solution by activating Purge mode as described in step 5 and operating valves until detergent solution is dispensed 9 Allow detergent solution to remain in the system for 5 minutes 10 C...

Page 43: ...nk to the syrup line Draw clean rinse water through the valve until detergent is flushed from the system 7 Remove valve nozzle and diffuser as shown in Daily Cleaning instructions Using a plastic brush or a soft cloth and warm water scrub the nozzle diffuser bottom of the dispensing valve and cup lever if applicable 8 Place removable valve parts EXCEPT solenoids in sanitizing solution for 15 minut...

Page 44: ...Maintenance Section 4 4 10 Part Number 020003997 4 12 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 45: ...rvend warranty Break ice clusters before manually filling the dispenser See ice recommendations Excessive water spilling from the ice machine Adjust ice machine to eliminate water spillage Poorly adjusted ice machine Adjust ice machine to eliminate large waffle shapes Extremely low usage of the dispenser Lower the ice level in the bin Ice dispenses continuously Misaligned microswitch Adjust micros...

Page 46: ...xle Crusher Motor turns but Gear Motor for Paddle wheel Agitator Bar does not turn Agitator Gear Motor faulty Replace Agitator Gear Motor Loose wiring Check wiring Obstruction in Ice bin stopping motor Check for obstruction Nothing on dispenser works No power to dispenser Check power source Dispenser Safety Switch opens Assure Merchandiser is installed correctly with the safety switch in the close...

Page 47: ...not dispense anything Is there power to the valve Broken wire or loose connection Replace repair wire or connector Bad microswitch Replace microswitch Beverage dispensed is too sweet Is the ratio brix of the drink correct Flow control out of adjustment Adjust the flow control Insufficient soda flow due to low carbonator pressure Adjust CO2 pressure or change the tank Low CO2 pressure due to leaks ...

Page 48: ...ing plugged with syrup at nozzle or at solenoid Clean tubing and nozzle Board not in dispense mode Place control board into dispense mode 0 No power to control board Disconnected or loose wires Check connector to transformer and corresponding control board No power to transformer Check power supply at transformer 24 VAC Flavor syrup does not shut off Check for stuck solenoid Replace solenoid if it...

Page 49: ...Section 5 Before Calling for Service Part Number 020003997 4 12 5 5 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 50: ...Before Calling for Service Section 5 5 6 Part Number 020003997 4 12 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 51: ......

Page 52: ... Drive Sellersburg IN 47172 USA Ph 812 246 7000 Fax 812 246 7024 Visit us online at www manitowocfsg com 2012 Manitowoc Continuing product improvements may necessitate change of specifications without notice Part Number 020003997 4 12 ...

Search results

Summary of Contents for SV-200 SCI

Reviews:

Related manuals for SV-200 SCI

Brands by name

Popular brands

Servend SV-200 SCI, Installation, Use & Care Manual

Search results

Summary of Contents for SV-200 SCI

Reviews:

Related manuals for SV-200 SCI

Brands by name

Popular brands