Selden Furlex 204S Manual And Spare Parts List Download Page 1 | Manualshive

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Manual and Spare parts list
Furlex

204S & 304S

597-132-E

2015-12-02

204S/304S

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Summary of Contents for Furlex 204S

Page 1: ...1 Manual and Spare parts list Furlex 204S 304S 597 132 E 2015 12 02 204S 304S...

Page 2: ...tud Eye 3 4 Fitting lower eye terminal to rod stay 15 3 5 Drum unit assembly 16 4 Installation 18 4 1 Mast attachment 18 4 2 Deck attachment 19 4 3 Installation on a stepped mast 20 4 4 Installation o...

Page 3: ...hat first turn significantly compared to earlier models Soft shackle ready The tack ring and halyard swivel eyes are prepared for using textile loops All surfaces are smooth and nicely rounded Aero gr...

Page 4: ...system also includes a foil pack with luff extrusions distance tubes and connectors A complete forestay is also supplied with every Furlex including a swaged stud eye solution no adjuster or a Sta Lo...

Page 5: ...trong point on the boat before removing the existing forestay Incorrect halyard routing can result in halyard wrap which may cause severe damage to the forestay and put the entire rig at risk The angl...

Page 6: ...A luff tape is required The luff tape must be compatible with the Furlex luff extrusion geometry Use webbing loops at the sail head and tack instead of grommets cringles The sail will then form tight...

Page 7: ...can articulate in all directions both in the top and at deck level Toggles must be used in most cases to ensure sufficient articulation The toggle on the furling unit should always be fitted directly...

Page 8: ...measurement The new forestay wire is to be marked at this point For stays with swaged stud WL equals the length of the finished stay as shown in fig 2 4 a and NOT the cutting length 16 068 WIRE Withou...

Page 9: ...al forestay length Note If the calculation gives a top extrusion length D that is shorter than 400 mm 15 3 4 the calculation must be reworked by exchanging one of the 2400 mm 94 1 2 extrusions with th...

Page 10: ...200 mm 7 7 8 304S 250 mm 9 27 32 200 E Length of the top distance tube E D X 398 200 198 WIRE Without rigging screw With rigging screw 204S 6 mm wire 1295 mm 50 63 64 7 mm wire 1320 mm 51 31 32 8 mm w...

Page 11: ...6 Fit a short connecting plate into the second luff extrusion as shown Push the first joining sleeve down into the second luff extrusion to lock the connector 7 Connect the two luff extrusions 8 Push...

Page 12: ...osition Secure with the screw and tighten moderately 13 Fit the halyard swivel from the top and slide it down until it stops on top of the sail feeder Then fit the top guard and push it into the top l...

Page 13: ...socket wedge and former from the terminal part or Furlex rigging screw if to be used Remove the toggle from the terminal part 4 Thread the socket onto the wire 5 Slide the wedge over the core 7 stran...

Page 14: ...ded hole of the terminal part or rigging screw Lubricate the socket s thread with a long bead of locking adhesive Screw the terminal part onto the socket and tighten carefully forcing the wire further...

Page 15: ...rod stay 1 Screw out the socket on the lower terminal part or rigging screw and remove the wedge and the former These three parts are not to be used in rod application Remove the toggle from the termi...

Page 16: ...he eye terminal meets the two ribs inside the drum unit tube shaft If a Furlex rigging screw is used the flat faces on all three components must be aligned As the two ribs on the inside of the tube sh...

Page 17: ...the forward adaptor half onto the luff section 1 and then connect to the upper hub 2 When the forward half is in postion fit the aft half 3 and click the halves together Add a thin bead of locking ad...

Page 18: ...s or masts of other brands it may be necessary to fit halyard leads or to fit a new halyard box The Extended Pack includes two halyard leads These are easy to install and fit on most mast brands Halya...

Page 19: ...e forestay is improved The disadvantage is a more complicated route for the furling line resulting in increased furling resistance The diagrams below illustrate various methods of installation For the...

Page 20: ...e fitting and cover seperates Remove the line guide fitting It may be necessary to loosen the screw on the underside a few extra turns for the line guide fitting to come off 2 Pull out the lock block...

Page 21: ...achment points the line arrangement chosen and possibly also the type of other blocks on the boat We recommend a swivel block which is free to self align The maximum working load of the block should n...

Page 22: ...ke care not to scratch the foil Use cloth or paper for protection 4 Secure the drum unit in this position for example by using a spare halyard connected to the tack ring shackle 5 Place one wrench ove...

Page 23: ...ck that the angle between the halyard and forestay is 10 15 when the sail is hoisted Check that the clearance between the halyard swivel and the top guard is at least 50 mm 1 31 32 Check that all the...

Page 24: ...initial resistance when furling the sail 8 Hoist the sail The pre feeder helps guide the sail in towards the sail feeder at a small angle If the prefeeder is not included then feed the sail manually t...

Page 25: ...it can run freely 2 Furl the sail by pulling the furling line Release the leeward sheet but keep a little tension on it for example by placing a turn around a winch It is important to furl the sail t...

Page 26: ...urling line When the sail is reefed it may be necessary to adjust the sheeting position The Furlex can be easily and quickly reconfigured from a furling jib system to a twin groove headfoil The sail c...

Page 27: ...unwashed or damp Furlex system be wrapped in plastic or any other impervious material In areas where frost can occur the Furlex should be stored in a dry place or with its centre extrusions raised Thi...

Page 28: ...lock block 3 Remove the cover 6 4 Dismantling Never take the halyard swivel or the drum unit apart You will find it difficult to re assemble them correctly The ball bearings are loose and difficult t...

Page 29: ...onnecting the system from the boat s stemhead the drum unit can be slid down over the terminal or rigging screw and removed 1 Unscrew the two screws holding the adaptor halves together Take care not t...

Page 30: ...ire strands protruding outside the wedge at the bend by approx 5 mm 13 64 8 Prise the wedge apart slightly by inserting a small screwdriver into the slot and turning Tap on the screwdriver so that the...

Page 31: ...l joins disconnect Hold tight on the luff extrusion while knocking on the join sleeve with a hammer Use a piece of wood or similar so that the join sleeve is not damaged 6 Collect the connectors at ea...

Page 32: ...e sheet The sheet has become tangled Sort out the sheet The free turn is not functioning Rinse the bearings with fresh water and lubricate with Furlex grease Large turning angles in the furling line r...

Page 33: ...pe Pull on the line until the drum is empty Wind a couple of turns onto the drum by hand in the opposite direction Re attach the sheet and unfurl the sail Furl in and check that there are 3 5 turns le...

Page 34: ...34 1 5 9 2 3 4 6 10 7 11 8 12...

Page 35: ...R incl shackle clevis pin and split pin 1 549 300 10R 549 300 10R 6 Lock block 1 549 211 01R 549 211 01R 549 211 01R 1 549 311 01R 549 311 01R 7 Cover assembly incl lock block and screws 1 549 209 10R...

Page 36: ...6 11 301 657 11 1 301 658 11 301 659 11 3 Eye pack sta lok 1 301 663 11 301 664 11 301 665 11 1 301 666 11 301 667 11 Serie 204S Serie 304S Forestay wire size Forestay wire size Description Dimension...

Page 37: ...0 L 63 Single luff extrusion pack 1 549 232 06 L 2400 L 200 L 2200 L 63 Description Qty Art No Luff extrusion Joint sleeve Distance tube Conn plate Single luff extrusion pack 1 549 330 01 L 1000 L 325...

Page 38: ...02 517 047 02 517 048 02 517 060 04 Length H 40 1 1 2 40 1 1 2 50 2 55 2 3 16 Clevis pin D1 12 1 2 12 1 2 14 9 16 16 5 8 Fork width W1 11 7 16 11 7 16 14 9 16 14 9 16 Clevis pin D2 10 3 8 12 1 2 14 9...

Page 39: ...loads in excess of those indicated in the brochure and instructions Complete shipment and warranty conditions are to be found on Seld ns website www seldenmast com See Resources Partners information G...

Page 40: ...www seldenmast com Dealer DINGHIESKEELBOATSYACHTS The Seld n Group is the world s leading manu facturer of mast and rigging systems in carbon and aluminium for dinghies keelboats and yachts The range...

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