Sega challenge F355 Owner'S Manual Download Page 1

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2nd PRINTING AUG

MANUAL NO. 4201-6507-01

OWNER’S MANUAL

SEGA ENTERPRISES, INC. USA

Deluxe Version

www.seuservice.com

Summary of Contents for challenge F355

Page 1: ...2nd PRINTING AUG MANUAL NO 4201 6507 01 OWNER S MANUAL SEGA ENTERPRISES INC USA Deluxe Version www seuservice com...

Page 2: ...VISIT OUR WEBSITE...

Page 3: ...herein stated Instructions for work are explained by paying attention to the aspect of accident prevention Failing to perform work as per the instructions can cause accidents In the case where only th...

Page 4: ...should be performed only be those technical personnel who have knowledge of electricity and technical expertise Be sure to adjust the monitor projector properly Applies only to the product w monitor...

Page 5: ...11 ACCELERATOR BRAKE 11 1 ADJUSTING AND REPLACING THE V R 11 2 GREASING 12 CLUTCH PEDAL 12 1 REMOVING THE CLUTCH PEDAL 12 2 VOLUME ADJUSTMENT REPLACEMENT 12 3 GREASING 13 COIN SELECTOR 14 MONITOR 14 1...

Page 6: ...e Fremont California 94538 U S A Phone 415 701 6580 Fax 415 701 6594 Use of this product is unlikely to cause physical injuries or damages to property However where special attention is required this...

Page 7: ...so participate in the servicing and control of the equipment through such routine work as equipment assembly and installation servicing and inspections replacement of units and consumables etc within...

Page 8: ...void electric shock or short circuit do not plug in or unplug quickly To avoid electric shock do not plug in or unplug with a wet hand Do not expose Power Cords and Earth Wires on the surface floor pa...

Page 9: ...ications Ensure that this product is compatible with the location s power supply voltage and frequency requirements A plate describing Electrical Specifications is attached to the product Non complian...

Page 10: ...f 2 49m W X 3 16m D For ventilation provide an approximately 20cm space between the rear part of the cabinet and the wall STOP IMPORTANT FIG 2 Electric current consumption MAX 8 70 A AC 110V 50 Hz MAX...

Page 11: ...sufficient space by considering the potentially crowded situation at the installation location Insufficient installation space can cause the customers to come into contact with or hit the others and...

Page 12: ...pparatus when walking Those who have high blood pressure or a heart problem Those who have experienced muscle convulsion or loss of consciousness when playing video game etc Those who have a trouble i...

Page 13: ...401 kg REAR CABINET 1 190 mm X 1 480 mm X 1 649 mm 187 kg When assembled 2 080 mm X 2 260 mm X 1 833 mm 598 kg AC unit Coin chute door Cashbox door REAR CABINET FRONT CABINET FIG 4 c REAR VIEW FIG 4...

Page 14: ...safekeeping with you CORD CLAMP 280 5009 01 1 Used for securing the power cord see 4 of Section 6 AC Cable Power Cord 600 6729 1 AC 110V AREA 600 6695 1 AC 120V AREA 600 6618 1 AC 220 240V AREA Used...

Page 15: ...250W 514 5086 6300 1 Spare see Section 17 SW MICRO TYPE 509 5636 2 Spare see Section 10 CARTON BOX 601 10577 1 Used for transporting the Game Board Refer to Next Page SW MICRO TYPE 509 5387 2 Spare se...

Page 16: ...nnecessarily disassemble nor remove parts By paying careful attention to the direction shown by the following Figure put the Shield Case in the Carton Box Enfold the Shield Case with the packing mater...

Page 17: ...part of the front cabinet Failure to observe this causes the front cabinet to fall down towards the monitor side and result in accidents and injury to persons When moving the front cabinet in the abo...

Page 18: ...bling and installation follow the following 6 item sequence SOCKET WRENCH for M6 M8 hexagon bolt RATCHET HANDLE WRENCH for M16 hexagon bolt Phillips type screwdriver The master key accessories in addi...

Page 19: ...Connect the wiring from the Front Cabinet to the Rear Cabinet SCREW 1 M4 X 8 w flat spring washers JOINT BRACKET L JOINT PIPE Hexagon Bolt 2 each M8 X 30 w spring washer flat washer used JOINT BRACKE...

Page 20: ...R HEXAGON BOLT 2 M8 X 30 w spring washer JOINT PLATE CENTER TRUSS SCREW 4 M4 X 16 JOINT BRACKET L HEXAGON BOLT 2 each M8 X 30 spring washer flat washer used HEXAGON BOLT 2 each M8 X 20 w spring washe...

Page 21: ...TER ROOF AND THE BILLBOARD 2 Put the Center Roof on its installation position Put each of Roof Nut Plates F R on to the fixed portion of the Center Roof front and rear and secure with 3 Truss screws f...

Page 22: ...cause the adjusters to come into contact with the floor directly make adjustments in a manner so that the casters will be raised approximately 5mm from the floor and make sure that the machine positi...

Page 23: ...le If the grounding work is not performed appropriately customers can be subjected to an electric shock and the product s functioning may not be stable Ensure that the power cord and earth wire are no...

Page 24: ...off the Nut pass the end of earth wire through the Bolt and fasten the Nut Note that the Earth Wire is incorporated in the Power Cord for the Areas of AC 120V USA and AC 220 240V and therefore this pr...

Page 25: ...d stops In this check the values of V R inside the control panel are corrected Until the check is finished the steering wheel stops automatically do not touch the steering wheel or play the game If yo...

Page 26: ...e on board memory is tested automatically CRT TEST The screen on which the monitor is adjusted is displayed INPUT TEST Each switch and V R are tested OUTPUT TEST The lamp motor etc are tested SOUND TE...

Page 27: ...xhausted and light up when the trouble is other than the running out of paper When placing an order contact where you purchased the product or the Printer Kit from in stating the following part number...

Page 28: ...ing the Roll Paper in cases of power on and off are given as follows Further when the Roll Paper is set after the Printer Kit is installed performing work with the power off is necessary as the power...

Page 29: ...the new Roll Paper Install the roll shaft in which the paper is inserted into the unit Make sure to put the Roll Paper on to the correct position Insert the paper tip in to the roll paper insertion s...

Page 30: ...ng of the paper AUTO LOADING and then cuts the paper automatically If the Paper tip position is appropriate the automatic feeding s movement is slight and the paper cutting may not be done Before exec...

Page 31: ...ut after feeding about one page long Push down the Head Up Lever Turn on power The Printer starts automatic feeding of the paper AUTO LOADING and then cuts the paper automatically If the Paper tip pos...

Page 32: ...his product and a Master Key Turn off power Unlock with the Master Key and remove the Printer Door Draw the ASSY Printer toward you Push up the Head Up Lever Remove the Roll Paper Push down the Cutter...

Page 33: ...error to make the Printer function properly Turn off power Unlock with the Master Key and remove the Printer Door Draw the ASSY Printer toward you Pull up the Head Up Lever Push down the Cutter Lever...

Page 34: ...rtions do not push the upper rear part of the front cabinet Failure to observe this causes the front cabinet to fall down towards the monitor side and result in accidents and injury to persons When mo...

Page 35: ...567890123456789012345678901212345678901234567890123456789012123456789012345 123456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012123456789012345 123456789012...

Page 36: ...om Do not apply a rope to Handle or Lever Use protective materials to the places the rope is applied to Precautions concerning applying a rope SHIPPING BRACKET REAR FIG 8 d Caution when transporting t...

Page 37: ...nto contact resulting in an electric shock a short circuit and a fire When adjusting the Volume be sure to use 2 workers 9 1 ADJUSTING OR REPLACING THE V R In cases the Steering operability is poor an...

Page 38: ...Adjust to an appropriate mesh by securing the Steering Wheel in the direction allowing the car to advance straight forward and ensuring the D CUT FACE of the Volume shaft is oriented as shown Tighten...

Page 39: ...ith VR BASE from the HANDLE MECHA Take out 2 screws from the VR BASE reverse side to remove the Volume together with VR Bracket from the VR BASE Remove the Volume from VR Bracket and replace PHOTO 9 1...

Page 40: ...Volume engage the gears at the angular position shown and fix the VR Bracket V R 220 5484 220 5373 9 2 GREASING Apply greasing to gear mesh portions once every 3 months Use GREASE MATE SEGA PART NO 09...

Page 41: ...malfunctioning of or a damage to the Microswitch inside the Paddle Shift can be considered Turn off power Take out 2 Truss screws for each to remove Boss Cover Upper and Lower Disconnect the wiring co...

Page 42: ...itch s actuator to an angular position so as not to touch the Switch when operating the Shift Lever Fasten 2 screws to secure the Microswitch Check to ensure that the Switch goes ON and OFF in consist...

Page 43: ...d When performing work such as parts replacement other than those specified in this manual be sure to contact where you purchased the product from Confirm the work procedures and obtain precautions fr...

Page 44: ...w flat spring washers PHOTO 10 1 b PHOTO 10 1 c Lift the 6 speed Shift vertically At this time use care so as not to hang the wiring or hit the other parts Disconnect 2 connectors to remove the 6 spee...

Page 45: ...dure 10 1 Disconnect the wiring connected to the Microswitch Take out 2 screws to replace the Microswitch Adjust Microswitch s actuator to an angular position so as not to touch the Switch when operat...

Page 46: ...ad or the parts to come into contact resulting in an electric shock a short circuit and a fire If Accel and Brake operation is not satisfactory adjustment of Volume installation position or Volume rep...

Page 47: ...tached FIG 11 1 c Remove the Base and Gear to replace the Volume Adjust the Volume as per the previous page after replacing Once every 3 months apply greasing to the Spring and Gear mesh portion For s...

Page 48: ...ure to contact where you purchased the product from Confirm the work procedures and obtain precautions from where you purchased the product from prior to performing work Inappropriate parts replacemen...

Page 49: ...crew to remove the earth wire which is connected to the Clutch Pedal Mechanism side Disconnect the connector to remove the Clutch Pedal PHOTO 12 1 b PHOTO 12 1 c SCREW 1 M4 X 8 w flat spring washers E...

Page 50: ...de check to ensure that the Volume Values are within the appropriate range and vary smoothly in consistency with the Pedal operation SCREW 2 M4 X 8 w flat spring washers VR BRACKET V R 220 5484 220 53...

Page 51: ...ply greasing to the Spring and Gear mesh portion For spray greasing use GREASE MATE PART No 090 0066 Be sure to use the designated grease Using undesignated grease can cause parts damage STOP IMPORTAN...

Page 52: ...TEST Once every month when performing the Coin SW Test simultaneously check the following Does the Coin Meter count satisfactorily Does the coin drop into the Cashbox correctly Is the coin rejected w...

Page 53: ...121 00 891 1311 16 891 1312 16 891 1109 16 020X1877 005 890 1007 00 891 2216 16 890 1206 02 BASE PLATE ASSEMBLY KEP NUT SCREW FLAT HEAD M S MICROSWITCH ASSEMBLY NUT KEPS 8 32 X 5 16 HEX REJECT FLAP RE...

Page 54: ...uservice com Tom Happ Ph 847 593 6161 ext 107 tom happ happcontrols com Fx 847 956 2091 Happ Controls 106 Garlisch Drive Elk Grove IL 60007 Visit our website http www happcontrols com Guardian Hasp 30...

Page 55: ...oor has been modified to accomodate a Mars 2000 series upstacker A 2000 series stacker can be added by simply remov ing the cut out plate This one entry door can be ordered through Happ Controls or on...

Page 56: ...nitor should be used with the Chassis CRT and PCB assembled When repair etc is required at the time of malfunctioning be sure to send it in an as is assembled condition If these are disassembled what...

Page 57: ...tic and will not adversely affect the human body Installation and removal Ensure that the Magnetizer Coil FBT Fly Back Transformer Anode Lead and Focus Lead are not positioned close to the sheet metal...

Page 58: ...be sure to follow instructions below Dilute chemical detergent with water and dip a soft cloth in and then thoroughly wring it to wipe smears off Do not use a chemical detergent containing an abradant...

Page 59: ...ent can cause deviated synchronization and image fault resulting in malfunctioning When making adjustment utilize a resinous Alignment Rod Servicing with bare hand or using conductive tools can cause...

Page 60: ...predetermined and not changeable V POSI The image s vertical position is adjustable H POSI The horizontal image s position is adjustable V SIZE The vertical image size is adjustable H SIZE The horizo...

Page 61: ...each of Glass Holder Upper Center Glass Holder Upper Lower and Glass Sash GLASS HOLDER UPPER CENTER GLASS SASH GLASS SASH GLASS HOLDER LOWER CENTER TRUSS SCREW 6 in total black M4 X 16 flat washer use...

Page 62: ...nd remove Monitor Cover Take out 3 screws and remove Monitor Side Cover PHOTO 14 4 a PHOTO 14 4 b BOTH SIDE MONITOR GLASS MONITOR COVER TRUSS SCREW 9 in total chrome M4 X 10 flat washer used MONITOR S...

Page 63: ...crews to remove the Side Cover Bracket PHOTO 14 4 c Take out 2 screw to remove the Monitor Board Lid Pull out the Monitor Glass PHOTO 14 4 d SIDE COVER BRACKET SCREW 2 M4 X 8 w flat spring washers MON...

Page 64: ...ich is in a secure and stable condition Performing work without using the step can cause violent falling down accidents When handling glass made or plastic parts use care Failure to observe this may d...

Page 65: ...crews from the right hand side of the seat facing the monitor Remove the Sash Remove the FL Cover Side Replace the Fluorescent Lamp TRUSS SCREW 5 M4 X 12 TRUSS SCREW 4 M4 X 12 RIGHT LEFT SASH FL COVER...

Page 66: ...FL Plate At this time be sure to keep the washers used underneath the Bushes Replace the Fluorescent Lamp TRUSS SCREW 2 M4 X 16 FIG 15 b When performing work be sure to use a step BUSHE FL PLATE WASHE...

Page 67: ...ower Take out 8 Truss screws TRUSS 8 M4 X 12 flat washer used Remove the FL Cover Rear Replace the Fluorescent Lamp FL COVER REAR PHOTO 15 a PHOTO 15 b THE REAR SIDE FLUORESCENT LAMP 30W 390 5251 30 0...

Page 68: ...t 4 screws of the FL Cover Rear installing portion where the Slim lamp to be replaced is attached Remove the Sash Rear Take out 2 screws Remove the Rear Window SASH REAR SCREW 4 M4 X 16 w flat spring...

Page 69: ...he Slim lamp Disconnect the connector and replace the Slim lamp Insert the edge of the replacing Slim lamp in to the holder Pass the plastic made bush and spacer through the 2 screws which secure the...

Page 70: ...a Phillips type Screwdriver and a driver for M4 Hexagon Nut are required Vmm Turn off power Take out 2 screws Remove the Socket Cover Disconnect a connector SOCKET COVER SCREW 2 M4 X 8 PHOTO 15 f PHO...

Page 71: ...64 www seuservice com Take out 2 Flange Nuts Remove the Lamp together with the Lamp Base LAMP 110V 10W 390 5174 Replace the Lamp LAMP BASE FLANGE NUT 2 M4 PHOTO 15 h PHOTO 15 i 5 6 7...

Page 72: ...n the Lamp counterclockwise to remove A metallic part is ejected from the switch base of the EFFECT SWITCH reverse side Turning the metallic part can unlock the lock Take off the wiring connecting por...

Page 73: ...ck settings Monthly SERVICE MANUAL REAR CABINET Grease the Seat Rail portion Trimonthly See next page FIG 16 Cabinet surfaces Cleaning As necessary See next page INTERIOR Cleaning Annually See above P...

Page 74: ...th as these can damage cabinet surface finish Move the Seat to the rearmost portion and apply spray greasing to the portion shown at the right once every 3 months by using NOK KLUBER L60 or GREASE MAT...

Page 75: ...IG 17 b Make appropriate adjustments see Sec 14 Make sure that the power supply and voltage are correct Adjust the SWITCH UNIT s sound adjustment volume see Service Manual Perform Sound Test to check...

Page 76: ...est mode see Service Manual Replace V R see Sec 9 Adjust V R value in the Test mode see Service Manual Replace the Switch see 9 3 Replace the Switch see Sec 9 Replace the V R see Sec 11 Adjust the eng...

Page 77: ...irings Damaged wiring can cause electric shock and short circuit accidents Be sure to use fuses meeting specified rating Using fuses exceeding the specified rating can cause fire and electric shock ac...

Page 78: ...e BD etc without a good reason Failure to observe this can cause electric shock or malfunctioning The electronic parts on the IC Board could be damaged due to human body s static electricity Before pe...

Page 79: ...41 02 OTHERS GAME BD FRI DX KOR 833 13841 03 KOREA GAME BD FRI DX AUS 833 13841 04 AUSTRALIA PHOTO 18 2 FIG 18 2 FIG 18 1 b CONNECTING THE VIDEO SIGNAL LINE AND AUDIO SIGNAL LINE In the product set al...

Page 80: ...DENOMI SH FRI 2002 STEERING EMBLEM FRI FRI 1018 C DESIGN PLATE SHIFT PATTERN FRI 1017 B DESIGN PLATE CONT PANEL FRI 3019 SHIFT GATE FRI 3401 B STICKER SW PLATE 422 0765 01 PLAY INSTR SH FRI COURSE ENG...

Page 81: ...74 www seuservice com 20 PARTS LIST 1 TOP ASSY FRI DX D 1 3...

Page 82: ...000830 SB HEX BLT W S BLK M8 X 30 202 068 852216 0B FLT WSHR BLK 8 5 22 X 1 6 203 030 000820 SB HEX BLT W S BLK M8 X 20 204 FAS 300005 HEX BLT CRM W FS M8 X 30 205 000 T00630 0B M SCR TH BLK M6 X 30...

Page 83: ...KT 421 8740 CAUTION INSTR COP U R 280 6609 REPEAT TIE RF140 421 6690 06 STICKER 110V AC 110V AREA 421 6690 03 STICKER 220V AC 220V AREA 421 6690 05 STICKER 240V AC 240V AREA 421 6690 01 STICKER 120V A...

Page 84: ...77 www seuservice com 2 ASSY FRONT CABINET FRI 1000 D 1 3 NOTE M8 BOLT FASTENING TORQUE TO BE 178kgf cm...

Page 85: ...MONITOR BD LID 26 FRI 1015 CONT PNL BRKT UPPER 27 FRI 1016 CONT PNL UPPER 28 FRI 1017 CONT PNL LOWER 29 FRI 1018 MONITOR COVER L 30 FRI 1019 MONITOR COVER R 31 601 10562 0170 RUBBER PACKING NO 96 L 17...

Page 86: ...30 209 030 000820 SB HEX BLT W S BLK M8 X 20 210 030 000830 SB HEX BLT W S BLK M8 X 30 211 030 000850 SB HEX BLT W S BLK M8 X 50 212 032 000425 WING BLT M4 X 25 213 050 F00600 FLG NUT M6 214 060 F008...

Page 87: ...80 www seuservice com 3 ASSY REAR CABINET FRI 3000 D 1 2...

Page 88: ...FRI 3055 REAR SASH PACKING 101 130 5196 WOOFER 4OHM 80W 201 030 000816 S HEX BLT W S M8 X 16 202 030 000830 S HEX BLT W S M8 X 30 203 060 F00800 FLT WSHR M8 204 030 000830 SB HEX BLT W S BLK M8 X 30 2...

Page 89: ...LLBOARD FRI 0500 ITEM NO PART NO DESCRIPTION NOTE 1 FRI 0501 BILLBOARD 2 FRI 0502 BILLBOARD LEG 201 008 B00830 0B TMP PRF SCR BH BLK M8 X 30 202 068 852216 0B FLT WSHR BLK 8 5 22 X 1 6 NOTE M8 TAMPER...

Page 90: ...83 www seuservice com 5 ASSY FRONT SUB CABI FRI 1001 D 1 3 M8 BOLT FASTENING TORQUE TO BE 178kgf cm...

Page 91: ...E DOUBLE USA 19 117 0062 PLATE LOCK RETAINER 20 117 5098 TNG RETAINER PLATE 21 117 5233 PLATE LEG BRACKET BLACK 22 253 5396 91 CABINET HANDLE 23 253 5460 01 AIR VENT BLACK 24 APC 1009 MONITOR BRKT LOW...

Page 92: ...SCR FH 3 5 X 16 214 FAS 110010 TAP SCR FH 1 BLK 3 X 10 215 000 P00408 S M SCR PH W S M4 X 8 216 050 H00400 HEX NUT M4 217 060 S00400 SPR WSHR M4 218 060 F00400 FLT WSHR M4 301 600 6455 02 WIRE HARN C...

Page 93: ...86 www seuservice com 6 AC UNIT FRI 1020 D 1 2...

Page 94: ...A 107 280 5009 01 CORD CLAMP 21 108 310 5029 G20 SUMITUBE F G 20MM 109 601 0460 PLASTIC TIE BELT 100 MM 110 211 5479 01 CONN OPT JOINT 201 000 P00416 W M SCR PH W FS M4 X 16 202 000 P00408 W M SCR PH...

Page 95: ...BRACKET 2 421 11127 STICKER SW UNIT 101 220 5179 VOL CONT B 5K OHM 102 509 5028 SW PB 1M 103 601 0042 KNOB 22 MM 104 310 5029 D20 SUMITUBE F D 20 MM 105 601 0460 PLASTIC TIE BELT 100 MM 301 APC 60087...

Page 96: ...AN MOTOR UNIT APC 1035 ITEM NO PART NO DESCRIPTION NOTE 1 APC 1036 FAN MOTOR BRKT 101 260 0011 02 AXIAL FLOW FAN AC100V 50 60HZ 102 601 8543 FAN GUARD 201 000 P00312 W M SCR PH W FS M3 X 12 202 050 F0...

Page 97: ...90 www seuservice com ITEM NO PART NO DESCRIPTION NOTE 1 APC 1041 METER BRKT S 2 421 6591 16 STICKER COIN METER 100 101 220 5643 01 MAG CNTR DC5V 6P WH MZ 674 D04 9 METER UNIT S APC 1040...

Page 98: ...e com ITEM NO PART NO DESCRIPTION NOTE 1 APC 1042 METER BRKT T 2 421 6591 01 STICKER COIN METER 101 220 5643 01 MAG CNTR DC5V 6P WH MZ 674 D04 102 220 5643 02 MAG CNTR DC5V 6P YE MZ 674 D05 9 METER UN...

Page 99: ...service com 10 FAN UNIT STR 1070 ITEM NO PART NO DESCRIPTIONNOTE 1 105 5340 01 FAN BRKT LONG 101 260 0011 02 AXIAL FLOW FAN AC100V 50 60HZ 102 601 8543 FAN GUARD 201 000 P00312 W M SCR PH W FS M3 X 12...

Page 100: ...SP 309 FRI 60056 WIRE HARN EXT SEAT SP A 311 FRI 60058 WIRE HARN EXT DRV CTRL TX 312 FRI 60059 WIRE HARN EXT DRV CTRL RX 313 FRI 60060 WIRE HARN EXT SERVO ENC 314 FRI 60062X WIRE HARN EXT PADDLE ASSY...

Page 101: ...4 280 5113 COLLAR FOR TV 5 APC 1086 MONITOR BD BASE 101 200 5710 ASSY CLR DSPL 29AUTO MS 2931 S 102 280 5275 SR10 CORD CLAMP SR10 103 280 5009 01 CORD CLAMP 21 104 280 5185 6 SPACER TUBE L 6 105 601...

Page 102: ...95 www seuservice com 15 ASSY MONITOR LEFT APC 1150 D 1 2 Details of PART A...

Page 103: ...6 601 10562 0580 RUBBER PACKING NO 96 L 580MM 17 APC 1086 MONITOR BD BASE 101 200 5710 ASSY CLR DSPL 29AUTO MS 2931 S 102 280 5275 SR10 CORD CLAMP SR10 103 280 5009 01 CORD CLAMP 21 104 280 5185 6 SPA...

Page 104: ...97 www seuservice com 16 ASSY MONITOR RIGHT APC 1200 D 1 2 Details of PART A...

Page 105: ...ITOR MASK 14 601 10562 0170 RUBBER PACKING NO 96 L 170MM 15 601 10562 0580 RUBBER PACKING NO 96 L 580MM 16 APC 1086 MONITOR BD BASE 101 200 5710 ASSY CLR DSPL 29AUTO MS 2931 S 102 280 5275 SR10 CORD C...

Page 106: ...99 www seuservice com 17 ASSY STEERING MECHA FRI 2000 D 1 2 TORQUE...

Page 107: ...80 5275 SR10 CORD CLAMP SR10 105 601 0460 PLASTIC TIE BELT 100MM 201 050 U00800 U NUT M8 202 030 000816 S HEX BLT W S M8 X 16 203 060 F00800 FLT WSHR M8 204 030 000616 S HEX BLT W S M6 X 16 205 060 F0...

Page 108: ...101 www seuservice com 18 ASSY PADDLE SHIFT FRI 2050 D 1 2 SCREW FASTENING TORQUE TO BE Details of PART B ACTUATOR...

Page 109: ...2 PAPER INSL 10 FRI 2056X GUARD BLOCK A 11 FRI 2057X GUARD BLOCK B 101 509 5387 SW MICRO TYPE 103 280 0419 HARNESS LUG 104 601 0460 PLASTIC TIE BELT 100MM 201 000 P00408 S M SCR PH W S M4 X 8 202 000...

Page 110: ...103 www seuservice com 19 STEERING MOTOR UNIT FRI 2100 D 1 2 Apply greasing SCREW FASTENING TORQUE TO BE...

Page 111: ...105 601 6959 GEAR 64 106 601 9173 TIMING BELT 107 220 5484 VOL CONT B 5K OHM 220 5373 VOL CONT B 5K OHM 108 310 5029 F20 SUMITUBE F F 20MM 109 280 0419 HARNESS LUG 110 280 5009 01 CORD CLAMP 21 201 0...

Page 112: ...RI 2250 ASSY ACCEL BRAKE 2 FRI 2300 ABSORBER UNIT 3 FRI 2201 FOOT REST FRI 4 FRI 2204 PEDAL BASE 201 030 000825 SB HEX BLT W S BLK M8 X 25 202 060 F00800 0B FLT WSHR BLK M8 203 050 H00800 HEX NUT M8 2...

Page 113: ...106 www seuservice com 21 ASSY ACCEL BRAKE FRI 2250 D 1 2...

Page 114: ...ATE 17 FRI 2259 GEAR SPACER 101 100 5263 BEARING 12 102 220 5484 VOL CONT B 5K OHM 220 5373 VOL CONT B 5K OHM 103 601 7944 GEAR 15 104 310 5029 F15 SUMITUBE F F 15MM 105 280 0419 HARNESS LUG 201 028 A...

Page 115: ...ABSORBER SUB BRKT 3 FRI 2303 PLUNGER 4 FRI 2305 COMP SPRING FRI 5 FRI 2306 STOPPER SHAFT 101 601 10662 SHOCK ABSORBER W O CAP 201 030 000825 SB HEX BLT W S BLK M8 X 25 202 060 F00800 0B FLT WSHR BLK M...

Page 116: ...109 www seuservice com 23 CLUTCH UNIT FRI 2400 D 1 2 Apply greasing to gear mesh portions and spring portions...

Page 117: ...A 14 FRI 2414 CLUTCH COLLAR 15 FRI 2415 INSULATOR 16 FRI 2416 NON SLIP SHEET 17 FRI 2417 STOPPER COLLAR 101 100 5359 BEARING 16 102 220 5484 VOL CONT B 5K OHM 220 5373 VOL CONT B 5K OHM 103 601 7944...

Page 118: ...111 www seuservice com 24 ASSY REAR SUB CABI FRI 3001 D 1 2...

Page 119: ...F ENG 25 440 WS0012XEG STICKER W HIGH TEMP ENG 101 601 9377 CASTER FAI 75 102 390 6603 30EX ASSY FL30W EX W CONN HIGH T CE 103 280 5009 01 CORD CLAMP 21 201 030 000630 SB HEX BLT BLK W S M6 X 30 202 0...

Page 120: ...IC TIE BELT 100 MM 301 FRI 60065 WIRE HARN EXT REAR CTRL B 302 FRI 60066 WIRE HARN EXT SHIFT LOCK B 303 FRI 60067 WIRE HARN EXT SEAT SP B 304 FRI 60070 WIRE HARN EXT BASS SP 305 FRI 60073 WIRE HARN EX...

Page 121: ...114 www seuservice com 26 ASSY 6SPEED SHIFTER FRI 2150 D 1 3...

Page 122: ...PLATE 21 FRI 2171 COLLAR 22 FRI 2172 COLLAR 18 23 FRI 2173 COLLAR 14 24 FRI 2174 CENTERING POSITION 25 FRI 2175 SIDE PLATE B 26 FRI 2176 SIDE PLATE A 27 FRI 2177 PLATE BRKT 28 FRI 2178 SLIDE PLATE BA...

Page 123: ...10 205 020 000510 0Z HEX SKT H CAP SCR BLK OZ M5 X 10 206 020 000525 0Z HEX SKT H CAP SCR BLK OZ M5 X 25 207 FAS 200037 HEX SKT H CAP SCR BLK OZ M6 X 15 208 000 F00406 M SCR FH M4 X 6 209 028 A00406 P...

Page 124: ...117 www seuservice com 27 ASSY SIDE TOWER L FRI 3050 D 1 2 Details of PART A A portion...

Page 125: ...FL32W 7 440 WS0002XEG STICKER W POWER OFF ENG 8 440 WS0012XEG STICKER W HIGH TEMP ENG 101 390 6649 32 GLOW BALLAST UNIT 1P 32W 102 390 6650 32EX FL 32WEX W CONN LOW W O G B 201 000 T00425 0B M SCR TH...

Page 126: ...119 www seuservice com 28 ASSY SIDE TOWER R FRI 3060 D 1 2 Details of PART A A portion...

Page 127: ...FL32W 7 440 WS0002XEG STICKER W POWER OFF ENG 8 440 WS0012XEG STICKER W HIGH TEMP ENG 101 390 6649 32 GLOW BALLAST UNIT 1P 32W 102 390 6650 32EX FL 32WEX W CONN LOW W O G B 201 000 T00425 0B M SCR TH...

Page 128: ...121 www seuservice com 29 ASSY CORNER LIGHT L FRI 3100 D 1 2...

Page 129: ...TICKER C KEEP OUT ENG 101 400 5414 INVERTER FIP24 12N UX 102 390 6651 EXT ELECTRODE CFX12AYG 36H 103 601 7467 L LOCK BK 104 310 5047 6H0014 VINYL TUBE 6H 0014CM 105 601 0460 PLASTIC TIE BELT 100 MM 20...

Page 130: ...123 www seuservice com 30 ASSY CORNER LIGHT R FRI 3150 D 1 2...

Page 131: ...ER 10 440 CS0180 EG STICKER C KEEP OUT ENG 101 400 5414 INVERTER FIP24 12N UX 102 390 6651 EXT ELECTRODE CFX12AYG 36H 103 601 7467 L LOCK BK 104 310 5047 6H0014 VINYL TUBE 6H 0014CM 105 601 0460 PLAST...

Page 132: ...125 www seuservice com 31 ASSY REAR ROOF FRI 3200 D 1 2...

Page 133: ...10 FRI 3207 LAMP BLIND LID 13 FRI 3158 LIGHT HOLDER BUSH 14 FRI 3208 PLATE HOLDER 201 000 T00416 0B M SCR TH BLK M4 X 16 202 000 T00630 0B M SCR TH BLK M6 X 30 203 060 F00400 0B FLT WSHR BLK M4 204 05...

Page 134: ...LIGHT FRI 3250 ITEM NO PART NO DESCRIPTION NOTE 1 FRI 3251 TOP FL BOX 2 253 5457 FL HOLDER 3 421 7501 17 STICKER FL 20W 101 390 6603 20EX ASSY FL20W EX W CONN HIGH T CE 201 050 F00400 FLG NUT M4 301...

Page 135: ...128 www seuservice com 33 ASSY SEAT FRI 3300 D 1 2 NOTE SCREW FASTENING TORQUE TO BE M8 Bolt for fastening plastic 82kgf cm M8 Others 195kgf cm M4 Sonic Lock Portion 9kgf cm BOLT white BOLT yellow...

Page 136: ...LOWER 20 FRI 3314 HEAD CUSION 101 601 9059 91 SEAT RAIL L 102 601 9060 91 SEAT RAIL R 103 280 5297 SCRIVET 8 1K31 104 601 6981 009 CABLE BEAR L 009 105 280 5009 01 CORD CLAMP 21 106 280 5275 SR10 COR...

Page 137: ...service com 34 SOUND UNIT FRI 3350 ITEM NO PART NO DESCRIPTION NOTE 1 FRI 3360 ASSY SPEAKER 2 FRI 3351 MOUNT ARM 101 280 5275 SR10 CORD CLAMP SR10 201 030 000816 S HEX BLT W S M8 X 16 202 060 F00800 F...

Page 138: ...131 www seuservice com 35 ASSY SPEAKER FRI 3360 D 1 2 SEE A Where A is removed...

Page 139: ...RI 3368 SPEAKER BUSH 101 130 5210 SPKR 4INCH 4OHM 12W25W 102 280 0419 HARNESS LUG 103 310 5029 F20 SUMITUBE F F 20MM 104 310 5029 H20 SUMITUBE F H 20MM 201 000 P00430 W M SCR PH W FS M4 X 30 202 050 F...

Page 140: ...LATE 2 FRI 3402 BUTTON SHEET SC 3 FRI 3403 BUTTON SHEET TC 4 FRI 3404 BUTTON SHEET ABS 5 FRI 3405 BUTTON SHEET IBS 101 509 5838 Y SW PB LW1L 15Y TK1670 102 509 5653 PB W L 6V W O LEN PLT 1L110 103 253...

Page 141: ...134 www seuservice com 37 ASSY MAIN BD DX FRI 4000 D 1 2...

Page 142: ...100 MM 106 270 5052 04 L FILTER D 201 011 F00310 TAP SCR FH 3 X 10 202 000 P00408 W M SCR PH W FS M4 X 8 203 000 P00412 W M SCR PH W FS M4 X 12 204 011 T03512 TAP SCR TH 3 5 X 12 205 000 P00406 W M S...

Page 143: ...136 www seuservice com 38 ASSY SHIELD CASE FRI FRI 4050 D 1 2...

Page 144: ...RIAL NUMBER BAM 9 441 313841 STICKER 833 13841 10 601 10577 CARTON BOX NAOMI MULTI 11 105 5390 FIXING BRACKET 12 421 9757 L STICKER L 13 421 9757 C STICKER C 14 421 9757 R STICKER R 101 260 0064 FAN M...

Page 145: ...138 www seuservice com 39 ASSY PWR SPLY DX FRI 4100 D 1 2 Note 1 450 5163 103 should be set to 3 sec 2 Make sure that there is no wiring etc in the slash mark portions...

Page 146: ...110 280 5275 SR10 CORD CLAMP SR10 111 512 5046 15000 C P 15000MA CE UL 201 000 P00512 W M SCR PH W FS M5 X 12 202 011 T03512 TAP SCR TH 3 5 X 12 203 000 P00412 W M SCR PH W FS M4 X 12 204 000 P00320...

Page 147: ...K 104 400 5368 15024 SW REGU LCA150S 24 105 601 0460 PLASTIC TIE BELT 100 MM 106 270 5052 04 L FILTER D 201 011 P00325 TAP SCR PH 3 X 25 202 011 F00310 TAP SCR FH 3 X 10 203 011 T03512 TAP SCR TH 3 5...

Page 148: ...141 www seuservice com 41 ASSY AUDIO BASE DX FRI 4300 D 1 2 NOTE Make sure that there is no wiring etc in the slash mark portions TERMINAL POSITION...

Page 149: ...4 BASS AMP 50W X 1 112 220 5179 VOL CONT B 5K OHM 113 601 0042 KNOB 22 MM 114 310 5029 D20 SUMITUBE F D 20 MM 201 000 P00312 W M SCR PH W FS M3 X 12 202 050 F00300 FLG NUT M3 203 000 P00412 W M SCR PH...

Page 150: ...03 280 5009 01 CORD CLAMP 21 104 601 0460 PLASTIC TIE BELT 100 MM 201 000 P00412 W M SCR PH W FS M4 X 12 202 000 P00312 W M SCR PH W FS M3 X 12 203 011 P00325 TAP SCR PH 3 X 25 204 011 F00310 TAP SCR...

Page 151: ...he right hand side numeral of the code is 0 then the wire will be of a single color shown by the left hand side numeral see the above Note 1 If the right hand side alphanumeric is not 0 that particula...

Page 152: ...vent a warranted part described above fails shall be at its option to replace or repair the defective part during the warranty period For Warranty claims contact your Sega Distributor Should the Selle...

Page 153: ......

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