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ASSY OF HANDLE MECHA

Summary of Contents for 999-0921

Page 1: ...1st PRINTING APR 00 MANUAL NO 999 0921 STD VERSION OWNER S MANUAL SEGA ENTERPRISES INC USA...

Page 2: ...vent a warranted part described above fails shall be at its option to replace or repair the defective part during the warranty period For Warranty claims contact your Sega Distributor Should the Selle...

Page 3: ...NT 9 SHIFT LEVER 9 1 REMOVING THE SHIFT LEVER 9 2 SWITCH REPLACEMENT 10 ACCELERATOR BRAKE 10 1 REMOVING THE ACCELERATOR AND THE BRAKE 10 2 ADJUSTING OR REPLACING THE VOLUME 10 3 GREASING 11 COIN SELEC...

Page 4: ...CKER STD TYPE a new SEGA product This manual is intended for those who have knowledge of electricity and technical expertise espe cially in ICs CRTs microprocessors and circuit boards Read this manual...

Page 5: ...ur obsolete outlet Do not defeat the safety purpose of the grounding type plug Power Cord Protection Power supply cords should be routed so that they are not likely to be walked on or pinched by items...

Page 6: ...aces close to heating units or hot air In the vicinity of highly inflammable volatile chemicals or hazardous matter On sloped surfaces In the vicinity of emergency response facilities such as fire exi...

Page 7: ...do not put the following items on or in the periphery of the product Flower vases flower pots cups water tanks cosmetics and receptacles containers vessels containing chemicals and water 1 PRECAUTION...

Page 8: ...to cause a potentially hazardous situation To avoid electric shock and short circuit do not allow customers to put hands and fingers or extraneous matter in openings of the product or small openings...

Page 9: ...2 NAME OF PARTS GAME SPECIFICATIONS WHEN ASSEMBLED WIDTH in LENGTH in HEIGHT in WEIGHT lbs 450 LBS 500 LBS All measurements are and rounded UP 34 X 71 X 76 40 X 77 X 84 DURING SHIPPING...

Page 10: ...3 ACCESSORIES...

Page 11: ...OU UT TS SI ID DE E O OF F C CA AG GE E THE SHIPMENT METHOD DESCRIBED BELOW ONLY APPLIES TO MODEL 3 BOARDS CONTAINED IN THE FOLLOWING GAMES NO OTHER GAMES BOARDS ARE TO BE SHIPPED IN THE CAGE AS THEY...

Page 12: ...Since this is a complex machine erroneous assembling may cause damage to the machine or malfunctioning to occur When assembling be sure to perform work by plural persons Depending on the assembly work...

Page 13: ...r Nut upward and secure the height of the Leg Adjuster This machine has 4 each of casters and adjusters shown below When the installation position is determined cause the adjusters to come into contac...

Page 14: ...tion during the game reaction at the time of course out or crash can not be obtained correctly In the case of an abnormal reaction during the game turn power on again from the beginning and complete t...

Page 15: ...s needed If it is neccessary adjust the monitor by refering to Chapter 12 C R T TEST 2 2 PRESS TEST BUTTON TO EXIT RED GREEN BLUE WHITE 2 C R T TEST In the TEST MODE ascertain that the assembly has be...

Page 16: ...ting the INPUT TEST on the test mode menu screen carses the screen on which each switch is tested to be displayed Press each switch For the coin switch test insert a coin into the coin inlet with the...

Page 17: ...attention so that Casters do not tread power cords Damaging the power cords can cause an electric shock and or short circuit When lifting the cabinet be sure to hold the catch portions or bottom part...

Page 18: ...e trailer The game starts upon selecting the truck and the trailer Based on the setting made in the test mode the number of coins inserted to obtain a credit counts as one credit in this product The n...

Page 19: ...ide GAME PLAY Increase your Trailer Truck speed or stop it BRAKE SELECTOR Void GAME PLAY Decrease your Trailer Truck speed or stop it GEAR SELECTOR Void GAME PLAY 3 position HI High LOW R Reverse VIEW...

Page 20: ...T LONG HORN and NIHONMARU Each truck s abilities in SPEED TORQUE and TOUGHNESS differ TRAILER SELECT When starting in stage 2 3 or 4 select the trailer for towing from the 2 trailers The weight the le...

Page 21: ...AME ENTRY If your score falls within the top 5 you can enter your name VIEWING THE GAME SCREEN TACHOMETER REARVIEW MIRROR DESTINATION TIME LIMIT TRANSPORTATION FEE GEAR CHANGE INDICATOR GEAR CONDITION...

Page 22: ...RIVER S VIEW is selected TRANSPORTATION FEE Indicates the fee you receive when you reach the destination If you damage the trailer by hitting another car etc the fee will be reduced TACHOMETER Indicat...

Page 23: ...C BOARD TABLE EXPLANATION OF TEST MODE 7 EXPLANATION OF TEST AND DATA DISPLAY ITEMS DESCRIPTION CHAPTERS By operating the switch unit periodically perform the tests and data check When installing the...

Page 24: ...ion location If the COIN METER and the game board are electrically disconnected game play is not possible 2 1 3 SWITCH UNIT COIN METER Open the Cashbox Door by using the key to have the Coin Meter app...

Page 25: ...monitor adjustment as well as CRT TEST and COIN ASSIGNMENTS etc The following assignments however should be designated for this product CABINET TYPE 1 PLAYER S MONITOR TYPE HORIZONTAL SERVICE TYPE COM...

Page 26: ...brighter towards the right hand end in 31 gradiations Monitor brightness is satisfactory if the white color bar is black at the left end and if it is white at the right end Press the TEST button to pr...

Page 27: ...OIN CHUTE TYPE COMMON COIN CREDIT SETTING 1 COIN CHUTE 1 1 COIN 1 CREDIT COIN CHUTE 2 1 COIN 1 CREDIT MANUAL SETTING SEQUENCE SETTING EXIT SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON Setting chan...

Page 28: ...BUTTON AND PRESS TEST BUTTON D E F F G C MANUAL SETTING The Credit s incremental increase settings as against a coin insertion are shown in further details than in B above refer to Table 2 Also note...

Page 29: ...CREDIT SETTING 13 1 COIN 1 CREDIT SETTING 14 1 COIN 2 CREDITS SETTING 15 1 COIN 1 CREDIT 2 COINS 3 CREDITS SETTING 16 1 COIN 3 CREDITS SETTING 17 3 COINS 1 CREDIT SETTING 18 4 COINS 1 CREDIT SETTING...

Page 30: ...ADDER 2 COINS GIVE 1 EXTRA COIN 3 COINS GIVE 1 EXTRA COIN 4 COINS GIVE 1 EXTRA COIN 5 COINS GIVE 1 EXTRA COIN 6 COINS GIVE 1 EXTRA COIN 7 COINS GIVE 1 EXTRA COIN 8 COINS GIVE 1 EXTRA COIN 9 COINS GIVE...

Page 31: ...UENCE 4 1 CREDIT S SEQUENCE 5 1 CREDIT S SEQUENCE 6 1 CREDIT S SEQUENCE 7 1 CREDIT S SEQUENCE 8 1 CREDIT S EXIT XXXXX XXXXX XXXXX XXXXX DESCRIPTION OF SEQUENCE 1 CREDIT TO START 2 CREDIT TO CONTINUE 3...

Page 32: ...GAME TEST MODE and return to the SYSTEM TEST MODE MENU Further select EXIT and press the TEST button to finish SYSTEM TEST MODE and return to the normal mode SYSTEM MENU RAM TEST JVS TEST SOUND TEST...

Page 33: ...N SHIFT H L R Each volume STEERING WHEEL ACCELERATOR BRAKE Press the TEST BUTTON and the SERVICE BUTTON simulta neously to return to the menu screen Select OUTPUT TEST to cause the following screen to...

Page 34: ...f the stage can be set Select from VERY EASY EASY NORMAL HARD and VERY HARD CHECK POINT TIME The additional time given to the player when passing the CHECK POINT can be set MOTOR POWER The feedback st...

Page 35: ...ined at this time is stored as the steering wheel s centering value and SET CENTER LOCK is displayed If the value does not fall within 80 5H at this time perform volume adjustment by referring to 7 3E...

Page 36: ...g the TEST button while the second page is showing returns the screen to the MENU mode BOOKKEEPING 1 2 NUMBER OF GAMES 0 NUMBER OF CONTINUE 0 AVERAGE PLAY TIME 00M00S PRESS TEST BUTTON TO CONTINUE NUM...

Page 37: ...turn the screen to MENU mode Note that despite the clear execution the settingsof the GAME ASSIGNMENTS and VOLUME SETTINGS do not change BACKUP DATA CLEAR YES CLEAR NO CANCEL SELECT WITH SERVICE BUTTO...

Page 38: ...G THE CONTROL MECHANISM When putting on the HANDLE MECHA do not put the gear or the sensor portion face down Failure to observe this may damage the parts due the weight of the mechanism Be sure to per...

Page 39: ...on 10 11 12 9 2 Turn the power off Take out the 4 truss screws at the center of the steering wheel to remove the FRAME HORN BUTTON CUSHION U and the CAP HORN BUTTON A small part called the PIN HORN BU...

Page 40: ...CHA Use CAUTION when performing this task When setting down the HANDLE MECHA be sure to have the gear and sensor portions face up Failure to do so may damage the parts due to the weight of the mechani...

Page 41: ...HANDLE into the HANDLE SHAFT Secure the HANDLE at the centering position Loosen the 2 screws which secure the VOLUME BRACKET to push the gear out of mesh With the HANDLE SHAFT at the centering positi...

Page 42: ...2 screws remove the Volume Gear and replace the Volume With the HANDLE SHAFT at the centering position bring the gear into mesh so that the position of the volume s shaft is as shown in the Fig Fasten...

Page 43: ...ed places can cause an electric shock or short circuit 9 SHIFT LEVER 1 2 3 4 If the Shift Lever operation is not satisfactory remove the Shift Lever according to the following procedure and replace th...

Page 44: ...9 2 SWITCH REPLACEMENT Each Microswitch is secured with 2 screws Remove the 2 screws and replace he Microswitch After replacing the Switch check its status in the Test Mode...

Page 45: ...alling with improper adjustment can cause an overload or the parts to come into contact resulting in electric shock short circuit or fire After having performed the adjustment or replacement of the vo...

Page 46: ...e Potentiobase In the INPUT TEST screen check to see if the volume value varies in accordance with operation of the pedal 3 10 2 ADJUSTING OR REPLACING THE VOLUME Check Volume values in the Test Mode...

Page 47: ...unspecified places Failure to do so can cause electric shock and or short circuit 10 3 GREASING REPLACEMENT 1 2 Turn power off Take out the 2 truss screws and remove the Potentiocover Disconnect the c...

Page 48: ...COIN SW TEST simultaneously check the following Does the Coin Meter count satisfactorily Does the coin drop into the Cashbox correctly Is the coin rejected when inserted while keeping the REJECT BUTT...

Page 49: ...MOST Mars 2000 series HOLE POSITION 42 1155 00 MARS VALIDATOR 1 2 5 300 CAP The frame and cashbox enclosure on this coindoor has been modified to accomodate a Mars 2000 series upstacker A 2000 series...

Page 50: ......

Page 51: ...Coin door shown with optional dollar bill validator insered...

Page 52: ...000 volts and very dangerous Therefore do not touch the monitor interior Should soldering paper wastes etc be mixed in the monitor turn the power off so as not to cause malfunc tioning or fire hazard...

Page 53: ...malfunctioning When making adjustment utilize a resinous Alignment Rod Servicing with bare hands or using conductive tools can cause electric shock 12 2 CAUTIONS TO BE HEEDED WHEN CLEANING THE CRT SU...

Page 54: ...e reason Adjusting a monitor which contains high tension parts is dangerous work Also an erroneous adjustment can cause deviated synchro nization and image fault resulting in malfunction When making a...

Page 55: ...re and stable condition Not using a step or using an unstable step can cause violent falling accidents THE FLUORESCENT LAMP 1 Take out the 2 Truss Screws and remove the Plate Holder Lower the Billboar...

Page 56: ...4 5 The lamp is on the PCB side Turn the metallic parts of the 2 buttons unlock and remove the PCB from the buttons With the lamp pressed down turn it counterclockwise to remove...

Page 57: ...rical shock Once a year request an interior cleaning from the place of contact stated herin or from the Distributer from which the product was purchased Using the product when dust has accumulated in...

Page 58: ...eliminate extraneous emitted from satisfactory or extraneous matter matter inside Rear Cabinet mixed in No sound is emitted Sound Volume adjustment is not Adjust sound volume see Chapter 7 1 appropria...

Page 59: ...setting changes are made during the test mode The Game BD need not be operated Use the Game BD etc with the same settings made at the time of shipment Do not expose the Game BD etc without good reason...

Page 60: ...01 DIP SW SETTING In this product be sure to set all of the DIP SWes to OFF Be sure to use the specified settings for the DIP SWes on the Filter Board Failure to do so may cause irregularities or malf...

Page 61: ...DESCRIPTION 1 999 0916 MARQUEE PLEXI MACHINED 2 999 0915 OVERLAY CONTROL PANEL 3 999 0910 DECAL MAIN CAB L 4 999 0911 DECAL MAIN CAB R 5 999 0912 DECAL SEAT OUTSIDE L INCL EXHAUST 6 999 0913 DECAL SE...

Page 62: ...18 PARTS LIST TOP ASSEMBLY PTR...

Page 63: ...Local Purchase ASSY FL FIXTURE 3 999 0925 LENS COVER RED 4 999 0926 LENS COVER YELLOW 5 Local Purchase 14 V LIGHT BULB 293 IMPERIAL 6 999 0928 14 V SOCKET FOR BULB 7 999 0927 LIGHT STRIP PLATE 101 Loc...

Page 64: ...ASSY STEERING UNIT...

Page 65: ...999 0903 3 Steering Spoke Cover Upper PART NOT LISTED OR SHOWN IN DRAWING 999 0904 3 Steering Spoke Cover Lower Attached to Item 32 Part No PTR 2501 STEERING HANDLE These parts are used for extra sup...

Page 66: ...1 0400 ITEM NO PART NO DESCRIPTION 1 SPG5 0401 AC BRKT 101 600 5843 25 CA PLUG ASSY 15A W F L 2 5M 102 280 5143 6N34 BUSHING STRAIN RELIEF 6N34 103 Local Purchase FUSE 5000 MA UL 105 509 5453 91 V B S...

Page 67: ...ASSY COIN CHUTE TOWER 999 0923...

Page 68: ...COIN METER 101 40 6000 10EX ASSY C C 2DR SEE IMAGE NEXT PAGE 102 220 5643 01 MAG CNTR DC5V 6P WH MZ 674 D04 103 220 5574 CAM LOCK W KEYS 107 310 5029 F20 SUMITUBE F F 20MM 108 601 6231 C045 EDGING NE...

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Page 70: ...WITCH UNIT INY 1180 ITEM NO PART NO DESCRIPTION 1 INY 1181 SW BRKT 2 421 8911 STICKER SW UNIT 101 220 5179 VOL CONT B 5K OHM 102 509 5028 SW PB 1M 103 601 0042 KNOB 22 MM 104 310 5029 D20 SUMITUBE F D...

Page 71: ...ASSY HI LOW BACK SHIFTER 50 2771 00EX...

Page 72: ...3 90 GRMS F QTY 3 12 43 0133 00 145 BRS FLAT WSH 26X 56X 04 QTY 6 13 43 0118 00 E RING 1 4 SHAFT DIA QTY 4 14 50 8413 00 TOP PLATE BLACK NO ART 15 50 8422 00 GUIDE WASHER 4 SPD SHIFTER 16 50 8406 00 B...

Page 73: ...ASSY ACCEL AND BRAKE SPG 2200...

Page 74: ...BBER CUSHION 16 SPG 2216 COVER 17 SPG 2217 VR COVER 19 SPG 2219 GEAR STAY 20 SPG 2220 WSHER 21 SPG 2221 NEUTRAL STOPPER D 101 100 5263 BEARING 12 102 220 5484 VOL CONT B 5K OHM 104 601 7944 GEAR 15 10...

Page 75: ...ASSY OF HANDLE MECHA...

Page 76: ...ASSY SENSOR UNIT PTR 2550 ITEM NO PART NO DESCRIPTION 1 PTR 2551 SENSOR BEKT 2 PTR 2552 GUIDE RING 101 370 5226 PHOTO SENSOR OMT 01DAMP NEW 202 000 P00312 W M SCR PH W FS M3 X 12...

Page 77: ...NO PART NO DESCRIPTION 1 APC 2151X VR BUTTON BRKT 2 171 6478B PC BD LIGHTING SWX5 3 PTR 2601 STICKER VR BUTTON 101 212 5205 12 CONN JST M 12P RTA 102 54 0006 25 SM ROUND YELLOW 5V 161 MICRO 103 54 000...

Page 78: ...ITEM NO PART NO DESCRIPTION 101 999 0929 SUB WOOFER 4 OHM 25W ASSY WOOFER 999 0929...

Page 79: ...BD BASE 2 840 0023D 01 ASSY CASE NAO PTR EXP 3 837 13844 I O CONTROL BD 2 FOR JVS FRI 201 000 P00416 W M SCR PH W FS M4 X 16 202 011 T00316 TAP SCR TH 3 X 16 203 011 T03512 TAP SCR TH 3 5 X 12 204 01...

Page 80: ...011 02 AXIAL FLOW FAN AC100V 50 60HZ 105 601 8543 FAN GUARD 106 514 5086 6300 FUSE S B 6 25A 250V HBC CE 107 514 5084 FUSE HOLDER F 60B W F 60 110 400 5397 01 SW REGU FOR JVS VA 112 310 5029 D20 SUMIT...

Page 81: ...E 2 PTR 4302 CONN BRKT VL3P 3 PTR 4303 CONN BRKT UP18P 101 838 11856 UL CONNECT BD UL 106 560 5384 XFMR 100 200V 100V 10A WB AC 110 120V AREA 202 011 P00325 TAP SCR PH 3 X 25 203 011 F00310 TAP SCR FH...

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