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Seco SE 2000 Series, Operation Manual, Page: 1 / 48

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SECO

® 

SE 2000 Series DC Motor Controller

1 Through 5 HP

115/230 VAC 1 Phase Input

Installation

&

Operation Manual

Summary of Contents for SE 2000 Series

Page 1: ...SECO SE 2000 Series DC Motor Controller 1 Through 5 HP 115 230 VAC 1 Phase Input Installation Operation Manual...

Page 2: ...On Off 24 4 2 Run Brake 24 4 3 Reversing Brake 24 4 4 Jog 24 4 5 Alternative Start Stop Control Arrangements 24 Section Page 5 0 OPTIONS 33 5 1 General Description 33 5 1 1 Option Description 33 6 0 S...

Page 3: ...with the operation of all major components in the system Serious personal injury or death and or equipment damage may re sult if this procedure is not followed For your safety and for proper operatio...

Page 4: ...ation Sets time to decelerate to zero speed Torque Sets motor torque available current limit Slope Produces increasing torque as speed decreases Jog Sets separate Jog speed Torque and Slope Control Pr...

Page 5: ...tal Signal Follower Speed control by external digital pulse signal from MTK magnetic pick up Hall Effect sensor or en coder Controlled Deceleration Stop Drive follows deceleration ramp on Stop command...

Page 6: ...f tach loss field loss or overcurrent failure occur 5 SE2999 5 Enhanced Performance Torque Slope External Control for constant tension centerwind or external torque slope applications 6 SE2999 6 This...

Page 7: ...gulation in armature feedback mode Acceleration 0 3 to 30 Seconds Deceleration 0 3 to 30 Seconds Preset Jog 0 100 of Motor Base Speed Torque Slope Increasing torque to decreasing speed relationship ab...

Page 8: ...replace the Challenger 8500 8600 and 8800 Power Units The mounting dimensions are identical to the Challenger Series Care should be taken to ensure the correct voltage settings are selected for the SE...

Page 9: ...a vertical position This orientation permits the required cooling of the heat sinks Drill patterns and dimensions for the SE2000 controller are shown in Figure 2 1 Be certain that the mounting area pr...

Page 10: ...10 SE2000 Chassis Basis ON Off or Run Brake Models Reversing Brake Models SE2000 Power Unit Enclosed Unit All Models...

Page 11: ...11 Dimensions in inches SE2000 1 4 2 HP Power Unit Layout...

Page 12: ...12 Dimensions in inches SE2000 1 4 2 HP Chassis Layout Basic On Off Run Brake Rev Brake...

Page 13: ...13 SE2000 1 4 2 HP Enclosed Layout Basic On Off Run Brake Rev Brake...

Page 14: ...14 SE2000 3 5 HP Power Unit Layout Dimensions in Inches...

Page 15: ...15 SE2000 3 5HPChassisLayout Basic On Off Run Brake Rev Brake Dimensions in inches...

Page 16: ...16 SE2000 3 5 HP Enclosed Layout Basic On Off Run Brake Rev Brake Dimensions in inches...

Page 17: ...rs from other major components in the system must also be run unbroken to a central connection point These compo nents include Motor Isolation transformer case if used Operator control panel and enclo...

Page 18: ...18 Figure 2 3 Shunt Field Connections for D C Motors...

Page 19: ...E 15 6 D 10 4 C 7 5 3 B 5 2 A J7 Timed Overcurrent Trip A Instantaneous Overcurrent Trip B Disable Overcurrent Trip C J8 Field Loss Enable Shunt Motors SH Field Loss Disable PM Motors PM J9 Armature...

Page 20: ...20 Figure 3 1 Adjustment Locations JUMPER SWITCHAND ADJUSTMENTPOTENTIOMETERS SHOWINGFACTORYSETTINGS...

Page 21: ...t button will cause the motor to stop 3 0 5 FORWARD REVERSE Reversing Brake models of the SE2000 are arranged to drive the motor in either the Forward or Reverse direction of rotation The correct dire...

Page 22: ...as connector points for either an analog tachometer or a digital tach Either polarity on the tachometer inputs can be used See Figures 4 1 to 4 9 3 1 6 FIELD FAILURE CIRCUIT The SE2000 includes a circ...

Page 23: ...ancause instability 3 1 9 4 JOG Preset Jog speed may be set by adjusting R100 Jog potentiometer JumperJ5mustbeintheAposition The maximum adjustment for R100 is 100 of base motor speed Jog speed may be...

Page 24: ...otor armature When contactor MF is de energized a dy namic braking resistor is connected across the motor armature providing a path for dynamic braking current 4 3 REVERSING BRAKE In the Reversing Bra...

Page 25: ...25 Figure 4 2 2 Wire Start Stop...

Page 26: ...26 Figure 4 3 Line Start...

Page 27: ...27 Figure 4 4 2 Wire Start Stop with Memory Reversing User Supplied operators Factory Supplied Jumper...

Page 28: ...28 Figure 4 5 Reversing Brake with R8006 Remote Operator Station User Supplied operators Factory Supplied Jumper...

Page 29: ...29 Figure 4 6 SE2000 Operator Connections for all Chassis or ENclosed w o operator Rev Brake Models...

Page 30: ...30 Figure 4 7 SE2000 Operator Connections for Chassis Power Unit or ENclosed w o operators Basic On Off or Run Brake Models...

Page 31: ...31 Figure 4 8 SE2000 Operator Connections for ENclosed withoperators BasicOn Off Run BrakeModels...

Page 32: ...32 Figure 4 9 SE2000 Operator Connections for ENclosed withoperators Run BrakeModels...

Page 33: ...ed control by an external signal direct or indirect modes 4 20 mA 10 50 mA 0 10 VDC 0 14 VDC 0 100 VDC Standard model allows 0 10 VDC or 4 20 mA input signal 2 SE2999 2 Follower Pulse Tach Generator s...

Page 34: ...applying AC power disconnect armature lead A1 and insulate safely b Apply AC power and verify that one of the following voltages exists across the F1 F2 terminals of the motor 50V or 100V on a 115 VAC...

Page 35: ...input reference produces maximum output speed and maximum input produces minimum output speed Drive Operation Jumper Input Motor Mode Position Signal RPM Direct B 0 VDC 0 RPM 10 VDC 1750 RPM Inverse A...

Page 36: ...00 Hz and while measuring the voltage at TB2 14 to TB2 13 adjust the Gain pot R12 for 9 VDC output 6 9 CONTROLLED DECELERATION STOP 4 SE2999 4 See Figure 6 3 6 9 1 SPECIFICATIONS The Controlled Decele...

Page 37: ...a factory bias adjustment that does not need further adjustment 6 11 ENHANCED TORQUE SLOPE 6 SE2999 6 6 11 1 FEATURES 1 Terminal connections for external torque and slope pots for centerwind tension...

Page 38: ...line speed to max trim TORQUE if necessary 5 At max line speed adjust LS for balanced NULL LED s SLOPE LED should be OFF 6 As roll builds adjust SLOPE CW to maintain desired tension The Slope function...

Page 39: ...t provides the firing pulses which are fed to the gates of the SCRs to turn on the SCRs and produce output power They produce correctly phased firing pulses controlled by the current regulator signal...

Page 40: ...40 THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO SECO AC DC DRIVES ANY REPRODUCTIONS DISCLOSURE OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT AS SECO AC DC DRIVES MAY AGREE TO IN WRITING...

Page 41: ...41 THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO SECO AC DC DRIVES ANY REPRODUCTIONS DISCLOSURE OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT AS SECO AC DC DRIVES MAY AGREE TO IN WRITING...

Page 42: ...42 THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO SECO AC DC DRIVES ANY REPRODUCTIONS DISCLOSURE OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT AS SECO AC DC DRIVES MAY AGREE TO IN WRITING...

Page 43: ...43 THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO SECO AC DC DRIVES ANY REPRODUCTIONS DISCLOSURE OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT AS SECO AC DC DRIVES MAY AGREE TO IN WRITING...

Page 44: ...44 THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO SECO AC DC DRIVES ANY REPRODUCTIONS DISCLOSURE OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT AS SECO AC DC DRIVES MAY AGREE TO IN WRITING...

Page 45: ...its before ap plying power Accidental shorts may result in ex tremely high current They may also cause serious personal injury and even death Use padlocks to ensure that power remains off at the main...

Page 46: ...hrough the armature and brushes Use the A1 A2 conductors at the Con troller terminals Brushes When replacing worn brushes use parts identical to the original equipment Excessively worn brushes cause a...

Page 47: ...rence Voltage TB 2 17 Check for correct line voltage set up J2 J3 Reset circuit breaker Circuit breaker tripped Check for motor defect wiring problem defective SCR module or control circuit Motor will...

Page 48: ...Card SPB36401 00 SPB36429 00 Reversing Contactor Card SPB36401 01 SPB36429 01 Motor Contactor s On card ARE3001 05 Dynamic Braking Resistor PRE2025 01 PRE2025 00 Power On Lamp Bulb ALI1025 00 ALI1025...

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