SealMaster CRACK PRO 125 Owner'S Manual Download Page 19

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CRACK PRO® HEATED HOSE MACHINE

MACHINE MAINTENANCE

TROUBLE SHOOTING GUIDE

See oil burner trouble shooting guide for step by step instructions

PROBLEM

MATERIAL PUMP

LEAKING

HOSE

NO PRESSURE

DIESEL BURNER

HAS LOW OPERATING PSI

BURNER

DOES NOT LIGHT

POSSIBLE CAUSES/SOLUTIONS

LEAKING AROUND SHAFT / TIGHTEN & REPLACE PACKING

PUMP GEARS WORN / REPLACE PUMP GEARS

HYDRAULIC MOTOR WORN / REPLACE HYDRAULIC MOTOR

PUMP SHAFT NOT TURNING / CHECK WIRING - FUSE

PUMP WORN / CHECK AND REPLACE

FUEL LINE PLUGGED / CLEAN OR REPLACE

PUMP COUPLER BROKEN / REPLACE COUPLER

BURNER MOTOR WORN / REPLACE MOTOR

ELECTRODES WORN AT TIPS / REPLACE ELECTRODES

ELECTRODES SPACING INCORRECT/ RESET SPACING

CAD CELL DIRTY / CLEAN GLASS LENS

WATER IN FUEL / REPLACE FUEL & FILTER

BURNER IN LOCKOUT / REMOVE NEGATIVE CABLE & REATTACH

FUEL NOZZLE PLUGGED / REFER TO OWNER’S MANUAL

AIR SHUTTER MOVED / REFER TO OWNER’S MANUAL

FUEL FILTER PLUGGED / CLEAN AS NEEDED

AIR IN PUMP / OPEN BLEEDER

TRANSFORMER WORN / REPLACE TRANSFORMER

PRIMARY CONTROL FAILED / REPLACE PRIMARY CONTROL

FUEL SOLENOID FAILED / REPLACE SOLENOID

NO POWER FROM CONTROLLER / TRACE WIRES

HI-TEMP LIGHT IS ON / PUSH RESET

Summary of Contents for CRACK PRO 125

Page 1: ......

Page 2: ...anuals Current CRACKPRO_HEATEDHOSE_V2 0_OCT2019 docx CRACK PRO HEATED HOSE Owner s Manual Version 2 0 Issue Date Oct 2019 Effective Date May 2019 Version Date Changes Approval 1 0 Original Issue 2 0 8 19 New Format and Updates DS ...

Page 3: ...L 12 PRE OPERATION INSTRUCTIONS 13 CHECK LIST 13 CAUTIONS 14 CLOTHING 14 THINGS TO KNOW 15 FLUID SPECIFICATIONS 16 SERVICE TIP FOR ENGINE START PUSHBUTTON 18 A ENGINE START UP 18 B ENGINE SHUT DOWN 18 MACHINE MAINTENANCE 19 TROUBLE SHOOTING GUIDE 19 MAINTENANCE SCHEDULE 21 OPERATING INSTRUCTIONS DIESEL FUEL BURNER 30 CHECK LIST 30 STARTING THE ENGINE 31 THE TEMPERATURE CONTROL 32 ADDING MATERIAL 3...

Page 4: ...56 WIRELESS WAND CONTROL BOX OPTIONAL 57 PARTS LIST PICTURE 9 57 PARTS LIST FOR DIESEL BURNER 59 PARTS LIST FOR AIR COMPRESSOR 60 PARTS LIST FOR ROPER 2 PUMP 61 DIESEL ENGINE PARTS LIST 63 PARTS LIST FOR 1505 DIESEL ENGINE 63 PARTS LIST FOR 902 DIESEL ENGINE 64 PARTS LIST FOR 602 DIESEL ENGINE 65 OPERATING INSTRUCTIONS DOUBLE PUMPER 66 TEMPERATURE CONTROL 66 WIRING DIAGRAM 68 HEATED HOSE MAIN CONN...

Page 5: ..._______________________________ Acceptance Date ________________ City _____________ State______ Zip _______ CORRESPONDENCE All Correspondence regarding this equipment as well as general correspondence should be addressed to ThorWorks Industries Inc PO Box 2277 Sandusky OH 44870 In referring to the equipment kindly state the Model Number Serial Number and any part number involved ...

Page 6: ...ed SealMaster representative Any claims for defective material or workmanship must be made prior to the expiration of thirty 30 days from the date failure occurs and in all cases prior to the expiration of the warranty period of one 1 year It is the intent of this paragraph to limit SealMaster s liability solely to the cost of replacement parts F O B factory or at the option of SealMaster to repai...

Page 7: ...model size 260 double pumper Congratulations on the purchase of your new CRACK PRO HEATED HOSE joint sealing machine This machine is manufactured with the commitment of quality the CRACK PRO is known for It is manufactured for high speed melting of joint sealing material and the shortest melting time for all hot pour materials This manual will assist you in the maintenance and operation of your jo...

Page 8: ...ning and maintenance of your equipment Read and follow these operating instructions to every detail Make sure the operator is familiar with the units operation CAUTIONS Keep hands feet and clothing away from moving parts Do not operate the machine without all guards in place Never fill the fuel tank with a lit burner WARNING When checking oil levels never check when HOT WARNING When the burner is ...

Page 9: ...9 SAFETY PRECAUTIONS AND CAUTIONS FIRST AID ...

Page 10: ...open flame or sparks 2 Always wipe up any spills immediately 3 Batteries produce explosive gases keep open flame or sparks away 4 Remove all trash or debris from the machine make sure that oily rags or other flammable materials are not stored in or on the machine 5 Check for fuel engine oil and hydraulic leaks replace worn or damaged hoses 6 Inspect electrical wiring for worn or damaged insulation...

Page 11: ...rtinent information furnished with the equipment Learn your machines operating and maintenance characteristics capacities and limitations 2 Learn the location and function of all controls indicators and warning devices 3 Be familiar with the safety devices on your machine 4 Learn to recognize the machines warning and safety signals they will alert you to conditions that may make it hazardous to co...

Page 12: ...stment Perform all recommended daily maintenance TRAFFIC CONTROL Proper traffic control is your responsibility Never place sealant in an uncontrolled area Protect vehicles and pedestrians from the workplace until the sealant has thoroughly cooled 100 F or the pavement surface temperature REMEMBER ONLY YOU CAN PREVENT INJURY TO YOURSELF AND OTHERS SAFETY IS YOUR RESPONSIBILITY ...

Page 13: ...he factory immediately 419 626 4375 Most important items to check are listed below Check nuts set screws and bolts to assure that no loosening occurred doing shipment Check tightness of all heat transfer oil HTO hoses steel braided hoses Check to be sure the HTO vent pipe is clear and open for venting located on the HTO expansion tank Check wheel lug nuts after first 100 miles of travel Never oper...

Page 14: ...t load more than four boxes of material into the machine at one time Do not exceed 10 mph when towing with the burner on Do not operate the machine in the rain Do not pressure wash the burner area in front of the machine Do not work on the machine while it is in operation Do not work on the machine when heat transfer oil has been heated over 90 F Never expose material tank to an open flame CLOTHIN...

Page 15: ...ing The digital temperature control box houses both 120 volts ac and 12 volts dc While they are separated anybody doing diagnostic testing needs to be made aware of the dual voltages DO NOT MOVE THE HOSE WHEN IT IS COLD Doing so may kink the inner tube resulting in a hose that will be destroyed and will have to be replaced It will not be covered by the machines standard warranty Should the protect...

Page 16: ...2 F or below SAE 10 or 10w 30 with filter 100 hours Hydraulic oil The hydraulic system should be drained cleaned and refilled every two years If the oil becomes contaminated at any time flush the system immediately The oil filter should be changed yearly System capacity is 30 gallons Change the hydraulic oil filter after the first 20 hours of operation The factory installed oil meets the following...

Page 17: ...hermometer from the top rear curbside corner Install a funnel here and check with the dip stick Heat Transfer Oil Gallons per Tank Tank Size Gallons 125 25 200 28 260 30 400 45 DO NOT OVERFILL OVER FILLING WILL CAUSE OIL TO COME OUT THE OVERFLOW VENT PIPE AND ONTO THE GROUND WHEN THE MACHINE IS BEING HEATED Oil coming out of the vent pipe means one of two reasons overfilling or moisture is present...

Page 18: ... B terminal 1 With ohmmeter or continuity light check for good continuity through switch loop circuit If good continuity is indicated proceed to step 2 2 Unwanted ground in loop circuit With SWICHGAGE contact adjusted away from pointer check continuity between one end of loop circuit and ground Good continuity indicates an unwanted ground in loop circuit such as a terminal rotated against mounting...

Page 19: ...CK AND REPLACE FUEL LINE PLUGGED CLEAN OR REPLACE PUMP COUPLER BROKEN REPLACE COUPLER BURNER MOTOR WORN REPLACE MOTOR ELECTRODES WORN AT TIPS REPLACE ELECTRODES ELECTRODES SPACING INCORRECT RESET SPACING CAD CELL DIRTY CLEAN GLASS LENS WATER IN FUEL REPLACE FUEL FILTER BURNER IN LOCKOUT REMOVE NEGATIVE CABLE REATTACH FUEL NOZZLE PLUGGED REFER TO OWNER S MANUAL AIR SHUTTER MOVED REFER TO OWNER S MA...

Page 20: ... HEATED HTO CHECK TEMPERATURE CONTROL MOISTURE IN HTO TANK DRAIN AND REPLACE HTO PAST OPERATING LIFE DRAIN AND REPLACE BROKEN DRIVE COUPLER REPLACE COUPLER Y STRAINER PLUGGED DRAIN AND REPLACE HTO LINE VALVES CLOSED OPEN VALVES HTO LINE KINKED REPLACE LINE LOW ON HTO CHECK LEVEL AND FILL HTO PUMP WORN REPLACE PUMP DRIVE MOTOR WORN REPLACE DRIVE MOTOR LOW OIL LEVEL CHECK LEVEL AND FILL HYDRAULIC PU...

Page 21: ...S CHECK IGNITORS CHECK HITCH BOLTS CHECK BRAKES CHECK LUG NUTS CHANGE HTO OIL CHANGE HYDRAULIC OIL CHANGE HYDRAULIC OIL FILTER CHANGE DIESEL FILTER CHANGE PRIMARY CONTROL CHANGE SOLENOID CHANGE NOZZLE DRAIN WATER FROM DIESEL FILTER CLEAN HYDRAULIC SUCTION STRAINER CHECK BREAKAWAY BOX BATTERY CHECK TIRE PRESSURE TIGHTEN PUMP FLANGES PACK WHEEL BEARINGS INSPECT ALL HOSES Use a good quality AW68 hydr...

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Page 30: ...ality grade 68 turbine oil or heat transfer oil The heat transfer oil level must always be checked when it is COLD Never attempt to check it when the oil is hot or severe injury could occur NEVER CHECK WHEN HOT 4 Fill burner fuel tank with diesel 5 Check heated hose The heated hose is an electrical device Extreme care must be taken in how it is used and treated It must be inspected daily for damag...

Page 31: ... key to run 3 indicator lights will come on Battery Preheat Oil Pressure Wait until the preheat plug is ready indicator light will turn off then turn engine switch key to start up position NOTE It is important that when you are running the engine at an extended amount of time turn on the compressor for 15 minutes FUEL HYDRAULIC VALVES THROTTLE AIR COMPRESSOR ON OFF VALVE BATTERY OIL PRESSURE PREHE...

Page 32: ...gital controllers monitor the heat transfer oil temperature and the material temperature along with the heated hose 2 Turn on the a c power switch The controller will cycle the burner off and on as the temperature of the heat transfer oil increases and decreases The heat from the transfer oil will be absorbed by the material in the tank TRANSFER OIL TEMP SET BURNER CONTROL SWITCH HEATED HOSE TEMP ...

Page 33: ...mometers One is for the heat transfer oil on the right and the other is for the material tank on the left Both thermometers will correspond with the digital readouts on the control box 5 NOTE When there are a few inches of liquid material in the tank you can add more blocks if desired 6 When constantly adding blocks of material the digital temperature should be set about 50 higher than the materia...

Page 34: ... on then the agitator will automatically start turning Opening the lid turns off the agitator When adding material open the lid and place a single block on it and push it closed Do not add more than 4 boxes of material at a time A squealing noise indicates the blocks of material are not melted enough to agitate Turn off the agitator control switch wait 15 minutes and try again NOTE Due to the fact...

Page 35: ...ess the pump activation switch for as long as necessary to keep the applicator full without overflowing it With some experience you will know how far the material in the applicator head will go 12 The speed of both the agitator and material pump motors can be fine tuned by adjusting the speed control knobs on the electro hydraulic solenoid valve block 13 The oil temperature controller should be se...

Page 36: ...ant the oil to be heated to The burner shuts off when your setting is exceeded by 10 It comes back on when the oil drops to 10 under your setting The sequence for setting 475 temperature is 1 Press the left arrow 4 times then up or down for the 4 2 Press the left arrow again then up or down for the 7 3 Press the left arrow again then up or down for the 5 4 Press SET ARROW SETTINGS BOTTOM SCALE SET...

Page 37: ...ON 19 Fill the crack filler pour pot to the desired level and pour into cracks Follow with a V shaped squeegee if desired 20 To stop for the day perform the following steps Put the a c power switch to the off position Turn the pump switch to reverse for 30 seconds then turn to the off position Leave the agitator switch on the forward position Turn the burner control switch to the off position Shut...

Page 38: ...SHUTTER POSITION CP60 F6 1 25 80A P662A060 059 5 7 SM125 F3 1 00 80B P662A069 070 1 1 2 2 CP125GD F220 2 25 90B P662A017 024 5 7 CP260GD F220 2 25 90B P662A017 024 5 7 CP125HH F220 2 25 90B P662A017 024 5 7 CP200HH F220 2 25 90B P662A017 024 5 7 CP260HH F220 2 25 90B P662A017 024 5 7 CP260DP F220 2 25 90B P662A017 024 5 7 CP400HH F220 2 25 90B P662A017 024 5 7 ...

Page 39: ...GRAMS TEMPERATURE CONTROL BOX TERMINALS U YELLOW 14 GA TO BURNER P1 RED 10 GA TO MOTOR N BLACK 10 GA TO MOTOR G BLACK 12 GA TO BURNER B RED 12 GA TO BURNER D WHITE 14 GA TO BURNER NOTE RUN BATTERY DIRECTLY TO BURNER ...

Page 40: ...40 HEATED HOSE MAIN CONNECTOR J1 AND HEATED HOSE J2 ...

Page 41: ...41 WIRING DIAGRAMS ELECTRIC BRAKES AND RUNNING LIGHTS WHITE BLUE BLUE BLUE BLUE BLUE BLACK GREEN BROWN BROWN YELLOW BROWN BROWN GREEN BROWN BROWN YELLOW BROWN BROWN WHITE WHITE ...

Page 42: ... BLADE SUPPORT 68 SHAFT PIVOT PIN 69 LOWER AGITATOR BUSHING 64 SPLINE COUPLER SHAFT COLLAR 66 BLADES 65 AGITATOR SHAFT 24 OIL OVERFLOW PIPE 3 HYDRAULIC MANIFOLD 4 12 VOLT SOLENOID 29 TIRE WHEEL ASSEMBLY 30 TORSION AXLE 31 LUG NUTS 13 TAIL LIGHTS 11 MARKER LIGHTS 12 MARKER LIGHTS ...

Page 43: ...017 2 4 TIRE WHEEL ASS Y CP 125 CP 260 CP 400 30 P511A032 1 TORSION AXLE CP 125 P511A017 2 TORSION AXLE CP 260 CP 400 31 P579A003 12 24 LUG NUT 64 P630A043 1 SPLINE COUPLER CP 125 P630A047 1 SPLINE COUPLER CP 260 CP 400 P74000E062 001 1 SHAFT COLLAR CP 125 P74000F062 001 1 SHAFT COLLAR CP 260 CP 400 65 P74000D062 001 1 AGITATOR SHAFT P74000B062 001 1 AGITATOR SHAFT CP 400 66 P74000B008B 2 BLADE CP...

Page 44: ... LIST PICTURE 2 90 PROPANE TANK HOLDER 91 TANK LATCH 54 TRAILER JACK 46 PINTLE EYE COUPLER 47 BALL COUPLER OPTIONAL 49 SAFETY CHAIN 48 HOOK PROPANE TANK NOT INCLUDED 25 OIL DIP STICK 23 OIL EXPANSION TANK 22 AGITATOR DRIVE MOTOR 50 PLUG 45 SAFETY BREAKAWAY KIT ...

Page 45: ...6A003 1 PINTLE EYE COUPLER 47 P553A008 1 2 5 16 BALL COUPLER OPTIONAL 48 P517A002 2 HOOK PART OF SAFETY CHAIN 49 P531A004 2 SAFETY CHAIN 50 P519A007 1 TRAILER PLUG 54 P551A008 1 TRAILER JACK 57 P74000G005 1 TANK HYDRAULIC OIL 70 P1050A006 1 HYDRAULIC TANK BREATHER CAP 72 P908A003 1 FILTER OIL 73 P909A002 1 FILTER HEAD SMALL 76 P458B254 1 FILTER FUEL WATER 90 P74002 1 PROPANE TANK STAND OPTIONAL 91...

Page 46: ... OIL THERMOMETER 8 HEATED HOSE 18 LONG 87 MATERIAL TANK LID 10 TAIL LIGHTS 86 MATERIAL DISCHARGE VALVE 60 COUNTER BALANCE HOSE BOOM 81 PUMP HORN SWITCH 80 MATERIAL WAND 28 LIMIT SWITCH ON TANK LID 89 ARROW BOARD OPTIONAL 93 HEATED HOSE 22 LONG OPTIONAL 82 APPLICATION SHOE 20 MATERIAL THERMOMETER ...

Page 47: ...6 P679A008 2 THERMOCOUPLE 18 CP 125 P679A014 1 OIL THERMOCOUPLE 24 CP 260 CP 400 P679A017 1 MATERIAL THERMOCOUPLE 23 CP 260 CP 400 28 P442A010 1 LIMIT SWITCH LID 60 P74000J007 1 COUNTER BALANCE HOSE BOOM 80 P74000C000 1 MATERIAL WAND 81 P443A009 2 PUMP HORN SWITCH P443A008 2 SWITCH HOUSING 82 P163A012 1 APPLICATION WAND SHOE 86 P585B000 1 MATERIAL DISCHARGE VALVE 87 P74000C226 1 MATERIAL TANK LID ...

Page 48: ...MACHINE PICTURES AND PARTS LIST PICTURE 4 6 HOSE SWIVEL 2 SPLIT COUPLING 27 TEMPERATURE CONTROLLER PANEL 1 MOTOR MATERIAL PUMP 3 HYDRAULIC MANIFOLD 14 LIGHT BAR 7 MATERIAL PUMP 94 WIRE HARNESS MAIN CONNECTOR 95 WIRE HARNESS HEATED HOSE ...

Page 49: ...GE 62 TOOL BOX 43 ENGINE COVER SHOWING WIRE LOCATIONS TO J1 MAIN HARNESS NOTE ONE WIRE FROM EACH COIL TO N FOR GROUND K L H J 4 12 VOLT ELECTRIC COILS 96 CARTRIDGE 97 REGULATOR 98 COMPENSATOR CARTRIDGE 99 FLOW CONTROL CARTRIDGE VALVE 100 KNOB 101 FILTER HEAD 102 FILTER CARTRIDGE 104 RELIEF VALVE 103 VELOCITY FUSE ...

Page 50: ...RAILER CP 260 CP 400 27 P735A056 1 TEMPERATURE CONTROLLER PANEL 43 P74000D231 1 ENGINE COVER OPTIONAL AIR P74000B231 1 ENGINE COVER OPTIONAL NON AIR 62 P74000B004 1 TOOL BOX OPTIONAL 94 P519C004 1 WIRE HARNESS MAIN CONNECTOR 95 P519C002 1 WIRE HARNESS HEATED HOSE 96 P693A020 4 CARTRIDGE 97 P693A021 2 VALVE REGULATOR 98 P693A022 1 COMPENSATOR CARTRIDGE 99 P693A024 2 FLOW CONTROL CARTRIDGE VALVE 100...

Page 51: ...HINE PICTURES AND PARTS LIST PICTURE 5 36 AIR COMPRESSOR 51 HYDRAULIC PUMP 84 V BELT 83 GENERATOR 42 VIBRATION ISOLATION MOUNTS 70 HYD TANK BREATHER CAP 71 DIESEL TANK CAP 78 AIR HOSE 85 HOSE REEL 79 AIR WAND 41 ENGINE 32 FUEL TANK DIESEL ...

Page 52: ...ATION MOUNT 602 P458B151 4 VIBRATION ISOLATION MOUNT 902 P458B150 4 VIBRATION ISOLATION MOUNT 1505 51 P601A042 1 HYDRAULIC PUMP NON AIR P601A047 1 HYDRAULIC PUMP AIR 70 P1050A006 1 HYDRAULIC TANK BREATHER CAP 71 P464A003 1 DIESEL TANK CAP 78 P717A007 1 5 8 X 100 AIR HOSE 79 P632B000 1 AIR WAND 83 P695A005 1 GENERATOR 84 P660A041 2 V BELT GENERATOR NON AIR 602 902 P660A049 2 V BELT GENERATOR AIR 15...

Page 53: ...RTS LIST CONVEYOR ASSEMBLY OPTIONAL 1 EMERGENCY STOP SWITCH 2 MOMENTARY ON SWITCH 6 CONVEYOR BELT 4 FORWARD REVERSE SELECTOR 7 HYDRAULIC MOTOR 12 COIL 11 ELECTRIC MANIFOLD ASSEMBLY 8 SPROCKET 9 ROLLER CHAIN 3 ELECTRICAL BOX 10 SPROCKET 2 MOMENTARY ON SWITCH ...

Page 54: ... SWITCH 3 P941A012 4 ELECTRICAL BOX 4 P443A007 1 FORWARD REVERSE SELECTOR 5 P552A001 1 MATERIAL BLOCK CONVEYOR ASSEMBLY 6 P552A002 1 CONVEYOR BELT 7 P474A003 1 HYDRAULIC MOTOR 8 P427A001 1 SPROCKET 9 P1039A000 1 ROLLER CHAIN 44 5 LONG SOLD BY THE FOOT 10 P427A013 1 SPROCKET 11 P694A005 1 ELECTRIC MANIFOLD ASSEMBLY 12 P694A006 1 COIL ONLY 13 P472A003 1 HYDRAULIC SPEED CONTROL VALVE 5 MATERIAL BLOCK...

Page 55: ...P443A011 1 SWITCH TOGGLE 5 P735B021 2 SWITCH ASSEMBLY 6 P735B013 1 SWITCH ASSEMBLY AMBER 7 P735B012 1 PILOT LIGHT GREEN 8 P735B073 1 PILOT LIGHT YELLOW 9 P735B072 1 SWITCH RED 10 P735B025 1 PILOT LIGHT WHITE 1 TEMPERATURE CONTROL PANEL 2 DIGITAL TEMPERATURE DISPLAYS 3 VOLTMETER 4 TOGGLE SWITCH A C POWER 5 SWITCH ASSEMBLY FWD REV PUMP AND AGITATOR 6 SWITCH POWER ON OFF 10 PILOT LIGHT INTERLOCK 9 SW...

Page 56: ...IN 3 P735B015 4 RELAY 12V DC 40AMP 4 P695B002 1 OVERLOAD 5 P735B020 1 RELAY SWITCH 50AMP 6 P735B063 1 FUSE HOLDER 7 P595A024 1 FUSE 15 AMP USED WITH 18 HEATER HOSE P595A023 1 FUSE 20 AMP USED WITH 22 HEATER HOSE 8 P735B009 3 RELAY TEMPERATURE CONTROL 9 P595A010 1 FUSE 25AMP 4 OVERLOAD 5 RELAY SWITCH 3 RELAY 12V DC 2 CONNECTOR 5 PIN 6 FUSE HOLDER 8 RELAY TEMPERATURE CONTROL 1 TEMPERATURE CONTROL PA...

Page 57: ...S LIST PICTURE 9 PARTS LIST PICTURE 9 ITEM PART QTY DESCRIPTION 1 P735A056 1 TEMPERATURE CONTROL PANEL P443B001 WIRELESS WAND PUMP SWITCH ASSEMBLY 2 P443A014 2 DIODE 3 P450A002 1 RECEIVER 4 P450A001 1 TRANSMITTER 2 DIODE 3 RECEIVER 4 TRANSMITTER 1 TEMPERATURE CONTROL PANEL ...

Page 58: ...58 CRACK PRO HEATED HOSE MACHINE APPLIES TO ALL DIESEL FUEL BURNERS PARTS LIST PICTURE DIESEL BURNER 28 29 25 ...

Page 59: ...1 VALVE STEM 11 P662A043 1 12 VOLT COIL 12 P662A019 1 8 COPPER TUBING 15 P662A018 1 ELECTRODE KIT AIR TUBE COMBINATION 16 P662A014 1 CAD CELL DETECTOR 17 P662A056 1 IGNITER GASKET KIT 19 P662A010 1 BURNER PRIMARY CONTROL 20 P662A015 1 IGNITOR TRANSFORMER ASSEMBLY 22 P662A021 1 FLANGE MOUNTING GASKET FOR AIR TUBE 23 P662A037 1 FLANGE MOUNTING GASKET 24 P662A044 1 MOTOR KIT W BLOWER WHEEL COUPLING 2...

Page 60: ...1 GAL CONTAINER COMPRESS 8000F21 P458E011 FILTER AIR CR21E20153 P458E014 COVER PLASTIC BLACK CR06E20152 P458E020 REBUILT KIT SK20LV P458E029 KIT A 2500 HOURS IF57B24861 P458E030 KIT B 5000 HOURS IF57B24862 P458E031 KIT C 10000 HOURS IF57B22420 P458E032 FILTER OIL CR21E20097 P458E035 THERMOSTAT 110 DEG C AS03XXX019 P458E037 N O SWITCH TEMP NORMAL AS0XXX019 ...

Page 61: ...019 G62 9 2 21 NAMEPLATE P904A031 G12 34 1 22 PIPE PLUG P904A020 G56 12 4 24 HEX HD CAP SCREW P905A021 G49 050150 8 25 FLANGE P905A020 P23 30 2 26 FLANGE GASKET P905A019 D11 333 2 28 CASE P906A034 P1 401 1 29 IDLER SHAFT P904A007 D1 1098 1 30 KEY P904A021 D30 9 3 31 DRIVE SHAFT P905A011 D1 2093 1 32 GEAR LEFT HAND P905A013 P6 418 1 33 GEAR RIGHT HAND P904A009 P6 275 1 34 FACEPLATE ASSEMBLY P905A01...

Page 62: ...62 CRACK PRO HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST ROPER 2 PUMP PUMP DIAGRAM ...

Page 63: ...MENT 36682 P458B203 FILTER FUEL IN LINE 12581 43012 P458B254 FUEL WATER FILTER ASSY 36691BP P458B206 MUFFLER 15442 12110 P458B215 ALTERNATOR 16241 64012 P458B132 FUEL PUMP 1G662 52033 P458B230 SWITCH TEMPERATURE 51601 37670 P458B216 STARTER 37560 63010 P458B343 AIR FILTER COMPLETE 16616 11013 P458B041 SENSOR TEMPERATURE TD2A230RQCGG52 P660A049 BELT GENERATOR 2590425 AIR P458B082 SWITCH OIL PRESSUR...

Page 64: ...CEMENT 36682 P458B203 FUEL FILTER IN LINE 12581 43012 P458B254 FUEL WATER FILTER ASSY 36691BP P458B168 MUFFLER 1G952 12110 P902A022 MUFFLER ME 507 M P458B288 ALTERNATOR 16678 64013 P458B351 FUEL PUMP 1G961 5203 0 P458B230 SWITCH TEMPERATURE 51601 37670 P458B224 STARTER SOLENOID 15852 63020 P458B356 AIR FILTER COMPLETE D902E 1 3 1G657 11010 P458B041 SENSOR TEMPERATURE TD2A230RQCGG52 P660A041 BELT G...

Page 65: ...CEMENT 36682 P458B203 FUEL FILTER IN LINE 12581 43012 P458B254 FUEL WATER FILTER ASS Y 36691BP P458B232 MUFFLER 15262 12110 P902A022 MUFFLER ME 507 M P458B288 ALTERNATOR 16678 64013 P458B351 FUEL PUMP 1G961 5203 0 P458B230 SWITCH TEMPERATURE 51601 37670 P458B224 STARTER SOLENOID 15852 63020 P458B356 AIR FILTER COMPLETE 1G657 11010 P458B041 SENSOR TEMPERATURE TD2A230RQCGG52 P660A041 BELT GENERATOR ...

Page 66: ...d the material temperature along with the heated hoses 2 Turn on the hose enable disable switch s The controller will cycle the burner off and on as the temperature of the heat transfer oil increases and decreases The heat from the transfer oil will be absorbed by the material in the tank 3 Once interlock lights turn on then turn on the manual agitator control valve TRANSFER OIL TEMP SET BURNER CO...

Page 67: ...hut off the engine AUTOMATIC SAFETY INTERLOCKS There are automatic safety interlocks that control the heated hose material pump and agitation systems The agitator and pump will not work until the material has reached a pre programmed temperature on the respective digital controllers The heated hose must also be up to temperature before the pump can operate Once the 3 controllers reach the programm...

Page 68: ...AGRAM DOUBLE PUMPER OPTIONAL TERMINALS U YELLOW 14 GA TO BURNER P1 RED 10 GA TO MOTOR N BLACK 10 GA TO MOTOR G BLACK 12 GA TO BURNER B RED 12 GA TO BURNER D WHITE 14 GA TO BURNER NOTE RUN BATTERY DIRECTLY TO BURNER ...

Page 69: ...69 HEATED HOSE MAIN CONNECTOR J1 AND HEATED HOSE J2 TIMES 2 CP 260 DOUBLE PUMPER OPTIONAL ...

Page 70: ...70 CRACK PRO HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST DOUBLE PUMPER OPTIONAL PARTS LIST PICTURE 10 2 HYDRAULIC PUMP 4 V BELT 3 GENERATOR 1 TEMPERATURE CONTROLLER PANEL 5 HEATED HOSE 22 LONG ...

Page 71: ...TURE 10 ITEM PART QTY DESCRIPTION 1 P735A054 1 TEMPERATURE CONTROLLER PANEL DP 260 2 P601A054 1 HYDRAULIC PUMP DP 260 3 P695A006 1 GENERATOR DP 260 4 P660A050 2 V BELT DP 260 5 P17582A022 1 HEATED HOSE 22 DP 260 6 P472A010 1 AGITATOR CONTROL VALVE DP 260 Agitator Control Valve to be engaged manually 6 AGITATOR CONTROL VALVE ...

Page 72: ...OLTMETER 0 150 4 P443A011 2 SWITCH TOGGLE 5 P735B021 2 SWITCH ASSEMBLY 6 P735B013 1 SWITCH ASSEMBLY AMBER 7 P735B012 1 PILOT LIGHT GREEN 8 P735B073 1 PILOT LIGHT YELLOW 9 P735B072 1 SWITCH RED 10 P735B025 2 PILOT LIGHT WHITE 1 TEMPERATURE CONTROL PANEL 2 DIGITAL TEMPERATURE DISPLAYS 3 VOLTMETER 4 TOGGLE SWITCH ENABLE DISABLE 5 SWITCH ASSEMBLY PUMP FWD REV 6 SWITCH POWER ON OFF 10 PILOT LIGHT INTER...

Page 73: ...L PANEL DP 260 2 P735B075 5 CONNECTOR 5 PIN 3 P735B015 5 RELAY 12V DC 40AMP 4 P695B002 2 OVERLOAD 5 P735B020 2 RELAY SWITCH 50AMP 6 P735B063 2 FUSE HOLDER 7 P595A023 2 FUSE 20AMP USED WITH 22 HOSE 8 P735B009 4 RELAY TEMPERATURE CONTROL 9 P595A010 1 FUSE 25AMP 4 OVERLOAD 5 RELAY SWITCH 3 RELAY 12V DC 2 CONNECTOR 5 PIN 6 FUSE HOLDER 8 RELAY TEMPERATURE CONTROL 1 TEMPERATURE CONTROL PANEL 7 FUSE 9 FU...

Page 74: ... 12581 43012 P458B254 1 FUEL WATER FILTER ASSEMBLY 36691BP LIST FOR CRACK PRO HEATED HOSE PART QTY DESCRIPTION P662A010 1 BURNER PRIMARY CONTROL P662A014 1 CAD CELL DETECTOR P662A017 1 BURNER NOZZLE P163A012 1 APPLICATION WAND SHOE P443A009 2 PUMP HORN SWITCH P17582A007 1 HEATED HOSE 18 P17582A022 1 HEATED HOSE 22 P458E011 1 FILTER AIR P514A017 1 TIRE WHEEL ASSEMBLY P442A010 1 LIMIT SWITCH LID P44...

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