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Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

  

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, 

WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS 

INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. 

PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

INSTRUCTIONS FOR:

TRAILING ARM BUSH TOOL VOLVO AND 

FORD 

MODEL No: 

VSE4786

1.1.  GENERAL SAFETY

  

IMPORTANT

! These instructions are offered as a guide only, albeit compiled with good practical user advice. Always refer to the vehicle  

    manufacturer's service instructions, or a proprietary manual to establish the current procedure and data.

  

WARNING!

 Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this tool.

  

WARNING!

 Familiarise yourself with the specific applications and limitations of the kit, as well as any potential hazards.

  

WARNING!

 This tool is heavy, over 8.25kg, two people recommended for some tasks.   

   This kit should be used in conjunction with inspection maintenance procedures recommended in the vehicle manufacturer’s manual.

   Ensure that the kit is correct for the task.

    Wear the appropriate personal protective equipment for the task. A full range is available from your Sealey dealer.

  

DO NOT

 use the kit

 

for any purpose other than that for which it is designed.

   Ensure that the vehicle is properly supported with axle stands before working under the vehicle.

   Ensure there is adequate lighting prior to using the kit. A range of inspection lamps are available from your Sealey dealer.

    Keep children and unauthorised persons away from the working area.

  

DO NOT

 use the kit if any parts are damaged or missing, as this may cause failure and/or personal injury.

  

DO NOT

 use the kit

 

when you are tired, or under the influence of alcohol, drugs or intoxicating medication.

    After use, store in a safe, dry childproof area.

   

WARNING!

 The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that    

 

    may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into  

 

 

    this product, but must be applied by the operator.

 

Warning! Failure to adhere to safety and warning instructions may result in personal injury or damage which would invalidate the  

 

warranty. The bush extraction and insertion screw maximum recommended torque is 180Nm.  Exceeding this torque value may shorten  

 

the life of the thrust screw and distort other components. The thrust screw is considered to be a consumable item and is NOT 

 

covered under warranty. Always lubricate the threads male and female with a molybdenum/copper based grease after removing  

 

from the carry case. 

VSE4786     Issue No.1 - 10/12/15

Original Language Version

© Jack Sealey Limited

ALWAYS KEEP FORCE SCREW 

WELL LUBRICATED. MOLYBDENUM

COPPER BASED RECOMMENDED.

DO NOT USE AIR TOOLS

TO OPERATE FORCE SCREW

 1.  SAFETY

Refer to instruction manual

Wear eye protection

Suitable for the removal/installation of the rear trailing arm mounting bushes on Ford/Volvo vehicles. Can be used in situ without removing the arm 

from the vehicle. Supplied in carry-case.

 2.  INTRODUCTION

 3.  SPECIFICATION

Make

Model

Year

Ford

Mondeo Mk IV

2007 Onward

Ford

S-Max

2006 Onward

Ford

Galaxy

2006 Onward

Volvo

S80 II (1.6, 2.0, 2.4, 3.2)

2007 Onward

Volvo

S80 II (Flexifuel Sedan (2.5)

2007 Onward

Volvo

V70 III (1.6, 2.0, 2.4, 2.5, 3.2)

2008 Onward

Volvo

V70 III Flexifuel (2.0)

2008 Onward

Volvo

V60 D6 Hybrid (2.4)

2014 Onward

Volvo

V60 (1.6, 2.0, 2.4)

2012 Onward

Volvo

S60 II (1.6, 2.0, 2.4)

2010 Onward

Volvo

XC70 III (2.0, 2.4, 3.2)

2008 Onward

Summary of Contents for VSE4786

Page 1: ...horised persons away from the working area DO NOT use the kit if any parts are damaged or missing as this may cause failure and or personal injury DO NOT use the kit when you are tired or under the influence of alcohol drugs or intoxicating medication After use store in a safe dry childproof area WARNING The warnings cautions and instructions in this manual cannot cover all possible conditions and...

Page 2: ...tion process only integral magnets holds the ring in place The slot in the ring clears the obstruction of the hose bracket 4 2 35mm Magnetic C Ring Fig 3 item 4 A distance piece used in the new bush insertion process only integral magnets holds the ring in place The slot in the ring clears the obstruction of the hose bracket 3 4 4 3 Adaptor Fig 4 item 1 90mm Diameter x 155 long Slotted counterbore...

Page 3: ... on a grit free face 5 1 6 Access and adequate clearance is essential for offering the bush press assembly over the trailing arm and bush housing Weave the bottom plate end over the Tee plate Fig 9 and locate the counterbore with the C ring Fig 10 Continue to support the opposite end with your hand Fig 11 It may be necessary to disassemble and reassemble the press frame insitu when access is limit...

Page 4: ...l permanent magnets will hold the ring in place 6 1 5 Two people are now recommended with one placing the adaptor and bush in Fig 14 over the housing bore See the orientation datums for correct alignment Fig 7 The second person can offer the press frame over the entire group of items shown in Fig 16 ensuring the bottom plate locates over the C ring The second person can now wind in the thrust scre...

Page 5: ...distortion especially the screw threads and registration plate flatness See warnings on torque misalignment and concentricity in operation included to prevent damage 7 3 Before returning the kit to the carry case smear blackened components and unpainted surfaces with an oiled cloth 7 4 To avoid condensation store indoors with carry case closed NOTE It is our policy to continually improve products ...

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