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Applications:

BMW N40 and N45(T) Twin Camshaft Petrol engines in

BMW

1 Series

116i. E81/E87 

3 Series

316i. E46/E90 

 

316Ci. E46 

 

316ti. E46

B16 (N40/N45/N45T) engines

Kit contents/spares

Item 

Part Number  Description

1              VS4801              Flywheel Locking Pin

VS4868 Camshaft Setting Plate Assembly (items 2 to 4)

2              VS4868-1          Camshaft Setting Plate (Inlet)

3              VS4868-2           Camshaft Setting Plate (Exhaust)

4              VS4805-3           Camshaft Setting Plate  Securing Screw

5              VS4803              Timing Chain Tensioner Pre-Load Tool

6              VS4869              VANOS Alignment Plate

--             VS4870-84         Case + Insert

1

2

3

4

5

6

INSTruCTIONS FOr: 

PETROL ENGINE TWIN CAMSHAFT 

SETTING / LOCKING TOOL KIT-

BMW 1.6

MODEL No:

 

VS4870

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly 

maintained, give you years of trouble free performance.

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. 

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE 

AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

  1.  SAFETY INSTRUCTIONS

  2.  CONTENTS & APPLICATIONS

     

WARNING!

 

Ensure Health and Safety, local authority and  

     

general workshop practice regulations are adhered to when 

     

using tools.

    

DO NOT

 use tools if damaged.

    

Maintain tools in good and clean condition for best and safest 

     

performance.

    

Ensure that a vehicle which has been jacked up is adequately

     

supported with axle stands.

    

Wear approved eye protection. A full range of personal safety 

     

equipment is available from your Sealey dealer.

    

Wear suitable clothing to avoid snagging. 

DO NOT

 wear 

     

jewellery and tie back long hair.

    

DO NOT

 attempt to start engine or move vehicle whilst in gear   

     

with locking devices fitted.

    

Always display warning notification on steering wheel when 

     

locking engine components.

    

Account for all tools, locking bolts, pins and parts being used    

     

and do not leave them in or near the engine.

     

WARNING!

 Incorrect or out of phase camshaft timing can result  

     

in contact between valve head and piston crown causing  

     

damage to the engine.

     

IMPORTANT: These instructions are provided as a guide only 

     

Always refer to the vehicle manufacturer’s service instructions,   

     

or a proprietary manual, to establish the current procedure and   

     

data. 

VS4870

Issue No: 1 - 07/04/09

Summary of Contents for VS4870

Page 1: ...URY AND WILL INVALIDATE THE WARRANTY PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE 1 SAFETY INSTRUCTIONS 2 contents applications WARNING Ensure Health and Safety local authority and general workshop practice regulations are adhered to when using tools DO NOT use tools if damaged Maintain tools in good and clean condition for best and safest performance Ensure that a vehicle which has been jacked up...

Page 2: ...n both camshafts will be uppermost fig 2 An additional guide to correct camshaft position using the exhaust camshaft is that in the correct TDC engine timing position the recesses in the sections of the exhaust camshaft between the lobes will be pointing towards the exhaust manifold fig 3 3 2 VS4801 Flywheel TDC Locking Pin 3 2 1 Insert VS4801 Flywheel TDC Locking Pin through the datum hole which ...

Page 3: ...amshaft Setting Plate on to the rectangular section at the rear of the EXHAUST camshaft ensuring that the curved edge of the rectangular plate is uppermost Align the camshaft so the Plate rests fully on the surface of the cylinder head fig 9 3 4 7 Screw in the two fixing bolts and tighten to secure the Setting Plate VS4868 2 to the cylinder head 3 4 8 Screw in VS4805 3 Securing Screw into Setting ...

Page 4: ...he rear of the INLET camshaft ensuring that the curved edge of the rectangular plate is uppermost Align the camshaft so the Setting Plate rests fully on the surface of the cylinder head Do not insert fixing bolt fig 17 3 7 5 Place VS4868 2 Camshaft Setting Plate on to the rectangular section at the rear of the EXHAUST camshaft ensuring that the curved edge of the rectangular plate is uppermost Ali...

Page 5: ...nstall the chain tensioner 3 8 11 Remove all timing tools and turn the crankshaft twice at crankshaft pulley centre bolt in normal direction of engine rotation returning to TDC engine timing position No 1 cylinder 3 8 12 Insert the Flywheel TDC Locking Pin and Camshaft Setting Plates to check timing position as described in Checking valve timing 01284 757500 sales sealey co uk www sealey co uk 012...

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