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instructions for

VACUUM TESTER AND BRAKE BLEEDING KIT

model no: 

VS4022.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  SAFETY

 

9

   Keep this product in good working order and condition, take immediate action to repair or replace damaged parts.

 

9

   use approved parts only. unapproved parts will invalidate the warranty. 

 

9

   Keep children and unauthorised persons away from the work area.

 

9

   Keep work area clean and tidy and free from unrelated materials.

 

9

   ensure the work area has adequate lighting.

 

8

   DO  NOT

 use the kit to perform a task for which it is not designed.

 

8

   DO  NOT

 hold pump inlet against the skin whilst using the pump.

 

8

   DO  NOT

 allow untrained persons to use the kit.

 

8

   DO  NOT

 use whilst under the influence of drugs, alcohol or intoxicating medication.

 

9

   After use, clean equipment and store in a cool, dry, childproof area. 

 

‰

   WARNING! 

Brake fluid will damage paintwork. Any spillage should be flushed with water immediately.

 

‰

 

  WARNING! 

Brake fluid is flammable - keep away from sources of ignition, including hot surfaces e.g. exhaust manifold.

 

9

   dispose of waste liquids in accordance with local authority regulations.

 

‰

   WARNING!

 

DO NOT

 pollute the environment by allowing uncontrolled discharge of fluids.

 

9

   Always read and comply with the warnings on the brake fluid container.

 

9

   Wear eye protection and keep skin contact to a minimum. If brake fluid enters eyes rinse with plenty of water and seek medical advice.  

  if swallowed seek medical advice immediately.

2.  INTRODUCTION

t

he vacuum tester and brake bleeding kit is a multi-function diagnostic tool with robust compact design. Used to test and diagnose a variety of 

essential engine and associated functions including fuel, ignition, transmission and emissions. Kit also includes reservoir, hoses and adaptors for 

bleeding brake and clutch systems on cars, commercials and motorcycles. Supplied in a carry-case.

3.  SpECIFICATION

model............................Vs4022.V2

contents

 ........................Vacuum Pump, Fluid Container, Transfer Cap, Vacuum Hoses, Assorted Vacuum Hose Fittings (x8)

4.  CONTENTS

V

S4022.V2         Issue 1 17/01/18

Original Language Version

© Jack sealey limited

refer to 

instruction

manual

Wear Protective 

Gloves

Wear eye 

Protection

Wear Protective 

clothing

Warning:

Flammable

item

PArt no.

descriPtion

item

PArt no.

descriPtion

1

Vs4022.01

VAcuum PumP WitH GAuGe

8

VS4022.08

Hose connector "t"

2

Vs4022.02

FLUID HOSE (LONG)

9

Vs4022.09

strAiGHt  Hose connector

3

Vs4022.03

uniVersAl cuP AdAPtor

10

Vs4022.10

BrAKe Bleed Hose AdAPtor "A"

4

Vs4022.04

POT LID (FOR TRANSPORT)

11

Vs4022.11

BrAKe Bleed Hose AdAPtor "B"

5

Vs4022.05

POT LID (FOR OPERATION)

12

Vs4022.12

BrAKe Bleed Hose AdAPtor "c"

6

Vs4022.06

fluid contAiner

13

Vs4022.13

Hose AdAPtor

7

Vs4022.07

VACUUM HOSE (SHORT)

14

Vs4022.14

Hose AdAPtor

Summary of Contents for VS4022.V2

Page 1: ...ding hot surfaces e g exhaust manifold 9 9 Dispose of waste liquids in accordance with local authority regulations WARNING DO NOT pollute the environment by allowing uncontrolled discharge of fluids 9 9 Always read and comply with the warnings on the brake fluid container 9 9 Wear eye protection and keep skin contact to a minimum If brake fluid enters eyes rinse with plenty of water and seek medic...

Page 2: ... 1 The readings shown below are only examples of what may be observed It is important to remember that it is the action of the needle rather than the actual reading that is more important Varying engine types will run different manifold vacuum pressures depending on camshaft profile valve overlap timing etc so an exact vacuum reading cannot be specified The main criteria is that the needle reading...

Page 3: ...nd connected to a rotating internal base plate which advances or retards timing as required to suit varying engine loads To test this system for correct operation again with the timing light connected raise the engine RPM and check timing advance against manufacturer specifications In the event that the vacuum advance is not operating remove the vacuum line from the distributor advance mechanism C...

Page 4: ... the vacuum supply line to the pressure regulator connect and operate the VS4022 vacuum pump fig 5 to simulate vacuum pressures in accordance with the manufacturer s specifications and note variation in fuel pressure reading 5 4 3 TESTING EMISSION CONTROL EXHAUST GAS RECIRCULATION VALVES EGR 5 4 3 1 Start engine and run at idle until normal operating temperature is reached Remove the vacuum line f...

Page 5: ... 5 5 5 2 In either system the vacuum tester is ideal for testing each individual door bellows To do this remove the door trims as required Remove the vacuum supply lines from the bellows and attach the vacuum tester fig 11 and operate to apply vacuum to the bellows Wait for 30 seconds no drop on the gauge should be noted If the bellows are found to be in order attach the vacuum supply line to the ...

Page 6: ...ch the vehicle s brake pedal whilst bleeding the brakes 5 6 3 1 Refer to the specific vehicle manufacturer s instructions for brake bleeding and wheel sequence procedure before proceeding If no specific instructions from the vehicle manufacturer exist follow the instructions detailed below 5 6 3 2 Remove the cap of the vehicle s master brake fluid reservoir If the fluid level is not at maximum top...

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