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INSTRUCTIONS FOR:

MULTI FUNCTION MACHINE

MODEL NO:

 

SM2503 

 1.  SAFETY

1.2   GENERAL SAFETY      
 

 

WARNING!

 

Disconnect the multi function machine from the mains power, and ensure the cutting tool or chuck is at a complete standstill before attempting  

  to change accessories, service or perform any maintenance.

 

Maintain the

 

multi function machine in good condition (use an authorised service agent).

  Replace or repair damaged parts. 

Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

  Locate the multi function machine in a suitable area. Ensure the surface is flat and firm. Keep area clean and tidy and free from unrelated materials, and  

 

  ensure there is adequate lighting.

  Keep the multi function machine clean for best and safest performance and check moving parts alignment regularly. 

 

WARNING! 

Before each use check that drill/chuck/cutting tool is secure and that it is not worn or damaged. If worn or damaged replace immediately.

 

WARNING!

 Keep guard and holding fixings in place, tight and in good working order. Check regularly for damaged parts. 

  A guard, or any other part, that is damaged must be replaced with a new one, to ensure that it operates properly and performs its intended function, before the tool is  

  used. The safety guard is a mandatory fitting where multi function machine is used in premises covered by the Health & Safety at Work Act. 

  Remove adjusting keys and wrenches from the machine and its vicinity before turning it on.

 

WARNING! 

Wear approved safety eye protection and, if oil mist is generated, respiratory protection.

  Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.

  Keep hands and body clear of the work table when operating the multi function machine.

 

Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

  Always clamp workpiece securely to the table or hold securely in a vice which is firmly mounted to the table. NEVER hold a workpiece by hand. Ensure that  

 

  workpieces to be turned are held securely in the chuck. Long workpieces should be held at both ends and along their length with suitable steady rests.

  Keep children and unauthorised persons away from the working area.

  

WARNING!

 DO NOT switch the multi function machine on whilst the drill or cutting tool is in contact with the workpiece. Bring the drill or cutting tool gradually   

  to the workpiece. Avoid un-intentional starting of the multi function machine.

 

DO NOT force the multi function machine to achieve a task it was not designed to perform.

 

DO NOT allow untrained persons to operate the multi function machine.

 

DO NOT get the multi function machine wet or use in damp or wet locations or areas where there is condensation.

 

WARNING! 

DO NOT

 

use multi function machine where there are flammable liquids, solids or gases such as petrol, paint solvents, waste wiping rags etc.

 

DO NOT operate the multi function machine if any parts are missing or damaged as this may cause failure and/or possible personal injury.

 

DO NOT remove the safety guard whilst in use.

 

DO NOT attempt to remove a workpiece until the drill, cutting tool or chuck has stopped rotating.

 

DO NOT touch the workpiece close to the cut as it will be very hot. Allow to cool.

 

DO NOT leave the drill or cutting tool operating unattended.

 

DO NOT operate the drill or cutting tool when you are tired or under the influence of alcohol, drugs or intoxicating medication.

  When not in use switch the drilling/milling machine off and isolate from the power supply. 

1.1. 

ELECTRICAL SAFETY

  

WARNING!

 It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check all electrical products, 

before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the 

risk of electric shock is minimised by the installation of appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main 

distribution board. We also recommend that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are 

plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting 

your Sealey dealer. 

You must

 also read and understand the following instructions concerning electrical safety.

1.1.1. The 

Electricity at Work Act 1989 

requires all portable electrical appliances, if used on business premises, to be tested by a qualified electrician, using    

 

a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The 

Health & Safety at Work Act 1974 

makes owners of electrical appliances responsible for the safe condition of those appliances and the safety of    

 

the appliance operators. 

If in any doubt about electrical safety, contact a qualified electrician.

1.1.3.  Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1.

 

 and 1.1.2. and use a Portable Appliance Tester.

1.1.4.  Ensure that cables are always protected against short circuit and overload.

1.1.5.  Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that none is loose.

1.1.6. 

Important:

 Ensure that the voltage marked on the appliance matches the power supply to be used and that the 

1.1.7. 

DO NOT

 pull or carry the appliance by the power cable.

1.1.8. 

DO NOT 

pull the plug from the socket by the cable.

1.1.9. 

DO NOT

 use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or  replaced by a

 

qualified electrician. 

 

When a BS 1363/A UK 3 pin plug is damaged, cut the cable just above the plug and 

dispose of the plug safely. 

 

Fit a new plug according to the following instructions (UK only).

 

a)  Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

 

b)  Connect the BROWN live wire to the live terminal ‘L’.

 

c)  Connect the BLUE neutral wire to the neutral terminal ‘N’.

 

d)  After wiring, check that there are no bare wires, that all wires have been correctly connected,    

 

 

 

that the cable outer insulation extends beyond the cable restraint and that the restraint is tight.

1.1.10.  If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance plugged into it will    

 

be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the reel is suitable for this  

 

product and for others which may be used in the other output sockets, we recommend the use of 2.5mm² section cable.

Original Language Version

SM2503    Issue: 3 - 18/07/17

Replacement fuse

rating: 5A

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT 

CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL 

INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these 

instructions and maintained properly, give you years of trouble free performance.

© Jack Sealey Limited

Summary of Contents for SM2503

Page 1: ... and isolate from the power supply 1 1 ELECTRICAL SAFETY WARNING It is the responsibility of the owner and the operator to read understand and comply with the following You must check all electrical products before use to ensure that they are safe You must inspect power cables plugs sockets and any other connectors for wear or damage You must ensure that the risk of electric shock is minimised by ...

Page 2: ...se 10 Tailstock centre fig 2 STEADY REST FOLLOW REST QUICK VICE 50mm MILL CHUCK SET MT2 SM2503SR SM2503FR SM2503QV SM2503MCSET 3 4 5 6 8 10diam 2 FLUTE HSS END MILL SET COLLET SET MT2 INDEXABLE CARBIDE END MILL SM2503EMSET 3 4 5 6 8 10 diam SM2503CSET 3 4 5 6 8 10 diam SM2503ICEM 16mm MT2 METRIC THREAD CUTTING KIT TAILSTOCK CHUCK SHANK ROLLING CENTRE HEADSTOCK CENTRE SM2503TCK 40 42 45 48 50 54 60...

Page 3: ...cap See fig 4 1 which covers the top of the spindle shaft and place an 8mm spanner onto the flats at the top of the shaft Insert a rod into the hole in the side of the spindle shaft See fig 4 4 to prevent it turning and loosen the arbor bolt by two turns Give the arbor bolt a sharp tap with a rubber mallet in order to release the arbor from the internal taper Continue to unscrew the arbor bolt by ...

Page 4: ...dle shaft See fig 4 4 to prevent it turning and loosen the arbor bolt by two turns Give the arbor bolt a sharp tap with a rubber mallet in order to release the arbor from the internal taper Continue to unscrew the arbor bolt by hand whilst supporting the milling cutter and arbor until they become loose and can be removed Wear protective gloves Insert the chuck arbor into the bottom of the spindle ...

Page 5: ...andard gear set up highlighted in the gear ratio table below By purchasing the optional metric thread cutting kit Part No SM2503TCK the machine becomes capable of an additional autofeed rate of 0 01mm and will cut metric thread pitches 0 5 0 7 0 8 0 1 1 25mm as indicated in the gear ratio table 9 2 Changing gear sets To set up the machine for a particular thread pitch or feed rate refer to the gea...

Page 6: ... slide feed handle If any stiffness occurs in the operation of the handle it is usually as a result of swarf lodging between the mating surfaces Remove the handwheel by undoing the securing screw and pull off the calibrated collar taking care to retain the small spring plate which sits in a groove beneath the collar Clean the parts and reassemble in the reverse order taking care to correctly repos...

Page 7: ...g the responsible person appointed by the manufacturer Signed Date Name Position Place Bury St Edmunds Mini Lathe Drilling Machine SM2503 v1 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive 2012 19 EU WEEE Directive 2011 65 EU RoHS Directive 2006 42 EC Machinery Directive References to harmonised standard s EN 60204 1 2006 AC 2010 EN 23125 2010 A1 2012 EN 61000 6 2 2005 EN 61000 6 4 2007 ...

Page 8: ... improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of product WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim SM2503 Issue 2 21 07 17 Page 1 of 5 Parts Information Mini Lathe Drilling Machine Model No SM2503 ...

Page 9: ... NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of product WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim Parts Information Mini Lathe Drilling Machine Model No SM2503 ...

Page 10: ... 36 SM2503 036 BEHIND OIL SEAL RING 37 B 30205 BEARING 30205 38 SM2503 038 SPINDLE BOX 39 SM2503 039 FRONT OIL SEAL RING 40 SM2503 040 KEY 6x36 41 SM2503 041 SPINDLE 42 SM2503 042 KEY 43 SN6 S STEEL NUT M6 ZINC DIN934 SINGLE 44 SM2503 044 SCREW M6x25 Item Part No Description 45 SM2503 045 CHUCK FLANGE 46 SM2503 046 ROUND CAP SCREW M4x12 47 SM2503 047 80mm 3 JAW CHUCK 48 SM2503 048 HANDLE SCREW SET...

Page 11: ...32 SM2503 114 FORWARD OFF REVERSE SWITCH 133 SM2503 133 BOLT M6x55 134 SM2503 134 HANDLE SLEEVE 135 SM2503 135 HANDWHEEL 136 SM2503 136 LEADSCREW BRACKET 137 SM2503 137 LIFTER 138 SM2503 138 KEY 3x10 139 SM2503 139 COLUMN 140 SM2503 140 SCREW M6x18 Item Part No Description 141 SM2503 141 PIN 6x24 142 SM2503 142 COLUMN BRACKET 143 SM2503 143 SCREW M8x50 144 SM2503 144 PROTECTING COVER FOR MOTOR 145...

Page 12: ...em Part No Description A SM2503CSET COLLET SET MT2 M10 3 10mm dia B SM2503EMSET HSS END MILL SET MT2 3 10mm dia C SM2503MCSET MILL CHUCK SET MT2 M10 3 10mm dia SM2503MCSET 1 C SPANNER D SM2503ICEM INDEXABLE CARBIDE END MILL MT2 M10 16mm dia E SM2503QV QUICK VICE 50mm F SM2503RC REVOLVING CENTRE MT1 G SM2503HC LIVE CENTRE MT2 H SM2503TC TAILSTOCK CHUCK MT1 10mm I SM2503THSET TOOL HOLDER PARTING BOR...

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