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WELDING HELMET WITH POWERED AIR 

PURIFYING RESPIRATOR (PAPR)

MODEL NO: 

PWH616

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  SAFETY

1.1.    

ELECTRICAL  SAFETY

 

‰

  

WARNING!

 It is the user’s responsibility to check the following:

 

Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and    

 

all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical  

 

products. You may obtain an RCD by contacting your local Sealey stockist. 

 

If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable  

 

 

Appliance Test) tested.

 

Electrical safety information, it is important that the following information is read and understood.

1.1.1.   

Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. 

1.1.2.   

Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.

1.1.3. 

  

Important

: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the    

 

correct fuse - see fuse rating in these instructions.

 

8

   DO  NOT

 pull or carry the appliance by the power cable.

 

8

  

DO NOT

 pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a firm grip on the plug.

 

8

   DO  NOT

 use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or replaced immediately by a   

  qualified electricia

n.

1.1.4. 

  

This product is fitted with a BS1363/A 13 Amp 3 pin plug. 

 

If the cable or plug is damaged during use, switch the electricity supply and remove from use. 

 

Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualified electrician.

 

Class II products are wired with live (brown) and neutral (blue) only are marked with the 

 

Class II symbol;

 

A) Connect the BROWN live wire to the live terminal ‘L’.

 

B) Connect the BLUE neutral wire to the neutral terminal ‘N’.

 

C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected. 

 

Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight. 

 

DO NOT 

connect either wire to the earth terminal. 

 

Sealey recommend that repairs are carried out by a qualified electrician. 

1.2. 

  

GENERAL SAFETY

 

WARNING!

 This helmet is not suitable for use with laser welding or CUTTING or for overhead welding applications.

 

9

   Ensure all workshop safety rules, regulations and conditions are complied with when using welding equipment. The helmet will not  

  offer protection against misuse of workshop tools, equipment, or accessories.

 

9

   Maintain the helmet in good condition and protect cartridge from liquid and dirt contact. Regularly replace the protective lens and   

  replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

 

9

   Ensure the front cover window is securely in place before use. 

 

9

   Fit the helmet and adjust the head band so the helmet will sit as low and near to your face as possible.

 

9

   Use helmet only in temperatures ranging from -5°C to 55°C.

 

9

   Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery.

 

9

   Maintain correct balance and footing.

 

9

   Ensure the floor is clear from obstructions, not slippery and wear non-slip protective shoes.

 

9

   Keep children and unauthorised persons away from the working area.

 

‰

   WARNING!

 The helmet will only protect the eyes and face from radiation and sparks. It will not protect against explosive devices or  

  corrosive liquids.

 

8

  

DO NOT

 use helmet for any purpose for which it is not designed.

 

8

  

DO NOT

 use helmet unless you have been instructed in its use by a qualified person.

 

8

  

DO NOT

 open or tamper with the shade cartridge.

 

8

  

DO NOT

 get the helmet wet or use in damp or wet locations.

 

8

  

DO NOT

 leave work place with helmet in lowered position, as bright light source may darken cartridge unexpectedly.

Recommended fuse rating:

3 A

Original Language Version

© Jack Sealey Limited

Charger

Indoor use only

P

WH616     Issue 1    04/12/20

Refer to 

instructions

Summary of Contents for PWH616

Page 1: ...plug with a BS1363 A 13 Amp 3 pin plug If in doubt contact a qualified electrician Class II products are wired with live brown and neutral blue only are marked with the Class II symbol A Connect the BROWN live wire to the live terminal L B Connect the BLUE neutral wire to the neutral terminal N C After wiring check that there are no bare wires and ensure that all wires have been correctly connecte...

Page 2: ...ee equipment warning label and consult your Safety Director and a certified Industrial Hygienist 9 Follow all applicable EN ANSI CSA AS NZS and other regulatory guidelines pertaining to the use of respirators 8 DO NOT use the powered air purifying respirator where there is danger of fire or explosion 8 DO NOT use the powered air purifying respirator in windy conditions or negative pressure inside ...

Page 3: ...01 Front Cover Lens PWH616 H02 Auto Darkening Filter Cartridge PWH616 H03 Headband PWH616 H04 Sweat Band PWH616 H05 4 HELMET 4 1 HELMET ADJUSTMENT fig 1 4 1 1 To adjust the fit to head use the handwheel fig 1 1 on the back of the strap to increase or decrease the head band circumference 4 1 2 Further adjustment for fit to head can be achieved by increasing or decreasing the length of webbing strap...

Page 4: ...ecially low amperage argon arc welding Selections between LOW and HIGH are suitable for most of indoor and outdoor welding operations 4 6 DELAY CONTROL 4 6 1 When welding ceases the viewing window automatically changes from dark back to light but with a pre set delay to compensate The delay time can be set from MIN 0 2 sec to MAX 1 0 sec by shade delay control fig 2 4 The minimum delay suits spot ...

Page 5: ...e front cover lens if it is damaged cracked scratched pitted or dirty Remove the old front cover lens by sliding screw driver blade or similar into the relief under the lens at the bottom of the retaining frame and pull the lens out and replace with new lens Remove any protective film before installing the new one 7 2 HELMET AUTO DARKENING FILTER CARTRIDGE FIG 4 7 2 1 Carefully remove the head ban...

Page 6: ...an expected 1 Ensure battery pack is fully charged 2 Replace battery 3 Replace charger 4 Check the air filter and replace it if necessary Blower cannot be turned off Press ON OFF button for one second Battery red level light is flashing Charge or replace the battery Danger light is on alarm sounds or blower vibrates Check the blower air flow paths are clear Sealey Group Kempson Way Suffolk Busines...

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