1.3
GENERAL SAFETY
The operator should be properly trained to use the welder safely and should be informed about the risks relating to MIG and ARC welding
procedures, the associated protection measures and emergency procedures. (Refer also to the “IEC TEChNICAL SPECIFICATION or CLC/TS 62081:
INSTALLATION AND USE OF EqUIPMENT FOR ARC WELDING”)
DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
Keep the welder and cables in good working order and condition.
(Take immediate action to repair or replace damaged parts).
Use genuine parts and accessories only.
(Non recommended parts may be dangerous and will invalidate the warranty).
Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance.
Check and spray the gas cup and contact tip regularly with anti-spatter spray available from your Sealey dealer.
Locate welder in adequate working area for its function. Ensure area has adequate ventilation as welding fumes are harmful.
Keep working area clean, tidy and free from unrelated materials. Also ensure the working area has adequate lighting, and that a fire extinguisher is at hand.
WARNING: Always use a welding helmet or mask to protect your eyes.
Use special fire resistant protective clothing and do not allow the skin to be exposed to the ultraviolet and infrared rays produced by the arc. Other
people in the viscinity of the arc should be protected by shields of non reflecting welding curtains.
The operator should be adequately insulated from the electrode, the work piece and any accessible earthed metal parts in the viscinity by the
wearing of safety shoes and welding gauntlets plus the aforementioned safety clothing.
Where necessary the operator should work on insulating matts or on an insulated safety platform in elevated positions.
Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery, and contain long hair.
Ensure the workpiece is correctly secured before operating the welder.
Avoid unintentional contact with workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
Keep non essential persons away from the working area. Any persons working within the area must use protective head shield and gloves.
Operators must receive adequate training before using the welder. The welder must only be operated under supervision.
Stand correctly keeping a good footing and balance, and ensure the floor is not slippery, and wear non-slip shoes.
Turn voltage switch to "0" or off when not in use.
DO NOT
operate the welder if it or its cables are damaged and
DO NOT
attempt to fit any non genuine torches, components, or parts to the welder unit.
DO NOT
get welder wet or use in damp or wet locations or areas where there is condensation.
DANGER! DO NOT weld near inflammable materials, solids, liquids, or gases, and
DO NOT weld containers or pipes which have held flammable
materials or gases, liquids or solids. Avoid operating on materials cleaned with chlorinated solvents or near such solvents.
DO NOT
touch any live metal parts of the torch or electrode while the machine is switched on.
DO NOT
weld on any containers which are under pressure.
DO NOT
pull the welder by the mains cable or by the umbilical connection cable.
DO NOT
pull the wire feed unit by the umbilical connection cable or by the
torch cable, and
DO NOT
bend or strain cables, protect from sharp or abrasive items, and
DO NOT
stand on cables
or leads. Protect from heat. Long lengths of slack must be gathered & neatly coiled.
DO NOT
place cables where they endanger others.
IMPORTANT
:
BEFORE USING ThIS PRODUCT, PLEASE READ ThE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS,
WARNINGS AND CAUTIONS. ThIS PRODUCT ShOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO DO SO MAY CAUSE DAMAGE
OR PERSONAL INJURY, AND WILL INVALIDATE ThE WARRANTY. RETAIN ThESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
INSTRUCTIONS FOR:
PROFESSIONAL MIG WELDERS 400V, 250Amp
and 400V, 300Amp, WITh BINzEL® EURO TORCh
MODEL Nos:
POWERMIG3525, POWERMIG3530
1.2
MODELS POWERMIG3525 & 3530 ARE 3 PhASE MAChINES AND
MUST hAVE AN APPROPRIATE PLUG FITTED.
WARNING!
ElEcTRIcAl INsTAllATION Of wElDER TO A 3 PhAsE 415VOlT sUPPly MUsT
ONly bE cARRIED OUT by A qUAlIfIED ElEcTRIcIAN. Make sure the power supply cable is
correctly connected to the Earth.
1.2.1
This product must be fitted with a 3 phase plug according to figure 1, and will
require a minimum of 16AMPs per phase, (preferably 32AMP) electrical supply.
you must contact a qualified Electrician to ensure an appropriately fused supply is available.
Connect GREEN/YELLOW wire to Earth ‘E’
Connect BROWN wire to L1 Terminal.
Connect BLACK wire to L2 Terminal.
Connect the GREY wire to L3 Terminal.
When completed, check there are no bare wires, that all wires have been connected correctly and
the cable restraint is tight. (NOTE: The cable core colours found in the mains cable on this welder
are consistent with Amendment 2 to BS7671:2001 which harmonised UK cable core colours with
those used in Europe.)
1.2.2
DO NOT use this product with a standard extension cable. Only use ARMOURED extension cable.
1.1
ELECTRICAL SAFETY
.
WARNING! It is the user’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and all electrical
connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB (Residual
Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD (Residual Current Device) is used with all
electrical products. It is particularly important to use an RCD together with portable products that are plugged into an electrical supply not protected by an RCCB. If
in doubt consult a professional electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
you must
also read and understand the
following instructions concerning electrical safety.
1.1.1
The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified Electrician at least
once a year, using a Portable Appliance Tester (PAT).
1.1.2 The
health & safety at work Act 1974
makes owners of electrical appliances responsible for the safe condition of the appliance, and the safety of the
appliance operator.
If in any doubt about electrical safety, contact a qualified electrician.
1.1.3
Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.1.1. & 1.1.2. above and use a
Portable Appliance Tester (PAT).
1.1.4
Ensure that cables are always protected against short circuit and overload.
1.1.5
Regularly inspect power supply, leads, plugs and all electrical connections for wear and damage, especially power connections, to ensure that none are
loose.
1.1.6
Important:
Ensure the voltage marked on the product is the same as the electrical power supply to be used, and check that plugs are fitted with correct capacity fuse.
1.1.7
DO NOT
pull or carry the powered appliance by its power supply lead or output cables.
1.1.8
DO NOT
pull power plugs from sockets by the power cable.
1.1.9
DO NOT
use worn or damage leads, plugs or connections. Immediately replace or have repaired by a qualified Electrician. These particular welders are
supplied without a mains plug. Follow the instructions below regarding the fitting of an appropriate plug.
fig.1
Thank you for purchasing a Sealey Welder. Manufactured to a high standard this product will, if used according to these instructions and properly maintained,
give you years of trouble free performance.
Original Language Version
© Jack Sealey Limited
POWERMIG3525, POWERMIG3530 Issue: 3 (SP) -18/07/13
