Sealey POWERMIG3525 Instructions Manual Download Page 1 | Manualshive

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INSTRUCTIONS FOR

POWERMIG

WELDERS

POWERMIG3525

POWERMIG3530

MODEL No's:

© Jack Sealey Limited

POWERMIG3525, POWERMIG3530 ISSUE 3 (SP) -18/07/13

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Summary of Contents for POWERMIG3525

Page 1: ...INSTRUCTIONS FOR POWERMIG WELDERS POWERMIG3525 POWERMIG3530 MODEL No s Jack Sealey Limited POWERMIG3525 POWERMIG3530 ISSUE 3 SP 18 07 13 ...

Page 2: ...PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY RETAIN THESE INSTRUCTIONS FOR FUTURE USE 1 SAFETY INSTRUCTIONS INSTRUCTIONS FOR PROFESSIONAL MIG WELDERS 400V 250Amp and 400V 300Amp with Binzel EURO TORCH MODEL Nos POWERMIG3525 POWERMIG3530 1 2 MODELS POWERMIG3525 3530 ARE 3 PHASE MACHINES AND MUST HAVE AN APPROPRIATE PLUG FITTED WARNING Electrical installation of welder to a 3 phase 415Volt suppl...

Page 3: ...s should not operate the welding machine This welder complies with the requirements of the technical standard for the use of this type of product only and exclusively in industrial environments and for professional purposes It is not guaranteed to meet electronic compatibility requirements in the home 1 6 GAS SAFETY Store gas cylinders in a vertical position only and ensure the storage area is cor...

Page 4: ...lip over one end of the gas pipe supplied and push it onto the regulator gas outlet and secure it with the pipe clip supplied fig 8 Tighten the jubilee clip Note The regulator supplied may differ from that illustrated 5 5 4 Slide a jubilee clip over the other end of the gas pipe and push it onto the gas inlet fitting on the rear of the welder and secure it with the pipe clip supplied fig 8 Tighten...

Page 5: ...E WIRE FEED ROLLER THE WIRE GUIDE HOSE AND THE CONTACT TIP OF THE TORCH MATCH THE DIAMETER AND TYPE OF WIRE TO BE USED AND ARE FITTED CORRECTLY 6 setting up the wire feed fig 10 fig 11 6 1 6 With the carrier roller and key reassembled as shown in fig 14B orientate the carrier so that the keyway in the carrier itself is aligned with the key on the wire feed drive shaft as shown in fig 13 Slide the ...

Page 6: ...e front panel of each welder See figs 17 18 Use this rotary control to set the basic wire feed speed required by the welding parameters of the weld to be executed fig 16 Original Language Version Jack Sealey Limited 7 powermig controls fig 17 7 1 CONTROLS POWERMIG 3525 3530 7 1 1 Fig 17 illustrates the main panel controls for Powermig3525 Note that this model has a single voltage adjustment switch...

Page 7: ... 9 3 4 Set the rotary current adjustment switch switches to the highest setting Set the wire feed speed at almost maximum speed Turn ON the Timer control and set the spot welding time according to the thickness of the metal sheets 9 3 5 To carry out the spot welding rest the nozzle of the torch on the surface of the first metal sheet then press the torch button to start welding the wire will melt ...

Page 8: ...rcuit card or expensive machine repairs To keep the contact tip free from spatter we recommend the use of Sealey anti spatter spray MIG 722307 available from your Sealey Dealer 10 8 Changing Fuses The fuses are located on the back panel of the main welding unit and are mainly blown for the following reasons Spatter collecting in the gas cup causing contact tip to short circuit Wire tension is too ...

Page 9: ...wire feed rate control See section 6 6 10 Irregular weld bead Torch incorrectly held Wire weaving in weld pool Use correct torch angle Check roller tension and adjust as needed See section 6 4 11 Weld bead too narrow and raised Weld current too high Weld speed too low Increase power and wire speed Move torch slower and weave a little more 12 Weld bead too wide Weld current too high Weld speed too ...

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