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MMA INVERTER WELDERS

MODEL NO’S: 

MW140i , MW160i

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these 
instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  SAFETY

1.1.    

ELECTRICAL  SAFETY

 

‰

  

WARNING!

 It is the responsibility of the owner and the operator to read, understand and comply with the following: You must check   

    all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other connectors  
 

for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A    

 

Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual  

 

Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is  

 

not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your  

 

Sealey stockist. You must also read and understand the following instructions concerning electrical safety.

1.1.1.   

The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified  

 

electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2.   

The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those    

 

 

appliances and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.

 

9

 

Ensure that the insulation of all cables on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2. and use a  

 

Portable Appliance Tester.

 

9

  

Ensure that cables are always protected against short circuit and overload.

 

9

  

Regularly inspect power supply cables and plugs for wear or damage and check all connections  

 

to ensure that none is loose.

 

9

 

Ensure that the voltage marked on the appliance matches the power supply to be used.

 

8

  

DO NOT

 pull or carry the appliance by the power cable.

 

8

  

DO NOT

 pull the plug from the socket by the cable.

 

8

  

DO NOT

 use worn or damaged cables, plugs or connectors. Have any faulty item repaired or replaced immediately by a qualified  

 

 electrician. 

1.1.3.   

We recommend connection to a supply with a type C breaker. If in doubt you must contact a qualified electrician to ensure that a  

 

 

suitably rated supply is available. 

 

‰

 

 

WARNING! 

Be very cautious if using a petrol or diesel generator. The generator must be stable with regard to frequency (H3), voltage   

 

and wave form. The output must be higher than the power (kVA) of the inverter. The generator must also be self regulating. If any A.M.  

 

feature is not respected the working of the regulation card may be affected.  

 

 

Use of a generator without a regulator may be dangerous and will invalidate your inverter warranty.

1.2.    

GENERAL  SAFETY

1.2.1.   

Operator Safety

 

9

  

Operators must receive adequate training before using the inverter.

 

9

  

Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.

 

8

  

DO NOT

 operate the inverter while under the influence of drugs, alcohol or intoxicating medication, or if tired.

 

9

  

Stand correctly keeping a good footing and balance, ensure that the floor is not slippery and wear non-slip shoes.

 

9

  

Keep unauthorised persons away from the work area. Any persons working within the area must wear the same protective items.

 

9

  

Avoid oily greasy clothing. A spark may ignite them.

 

8

 

DO NOT

 touch the work piece close to the weld as it will be very hot. Allow to cool. 

 

8

  

DO NOT

 touch the electrode holder immediately after use. Allow the electrode holder to cool.

 

9

  

Wear safety welding gauntlets.

1.2.2.  

Cable Connections

 

9

  

Keep the inverter and cables in good working order and condition. Take immediate action to repair or replace damaged parts.

 

9

  

Ensure that there is no obstruction to the flow of clean, cool air and ensure that there are no conductive dusts, corrosive vapours or   

 

humidity which could enter the inverter and cause serious damage.

 

8

  

DO NOT

 weld containers or pipes which have held flammable materials - gases, liquids or solids.

 

  

DANGER! 

Avoid welding on materials cleaned with chlorinated solvents or near such solvents. Vapours from chlorinated solvents    

    (such as de-greasers) can be decomposed by the heat of the arc to form PHOSGENE, a highly toxic gas, and other lung and eye  

 

 

irritating products. The ultraviolet (radiant) energy of the arc can also decompose trichloroethylene and perchloroethylene vapours to  

 

form phosgene.

MW140i, MW160i      Issue:1     24/11/21

Original Language Version

© Jack Sealey Limited

Refer to 

instruction 

manual

Fire

hazard

Arc rays

wear 

eye protection

Electric shock

hazard

Fumes / gases

Use in ventilated 

area

Hot surfaces

wear protective 

gloves

Magnetic fields

produced

230V 1ph

THE INVERTER MUST BE 

CONNECTED TO A

32AMP SUPPLY FOR  

MAXIMUM OUTPUT

Summary of Contents for MW140i

Page 1: ...worn or damaged cables plugs or connectors Have any faulty item repaired or replaced immediately by a qualified electrician 1 1 3 We recommend connection to a supply with a type C breaker If in doubt you must contact a qualified electrician to ensure that a suitably rated supply is available WARNING Be very cautious if using a petrol or diesel generator The generator must be stable with regard to ...

Page 2: ... all persons who will be looking directly at the weld Before starting to weld make sure that screen or bay doors are closed 9 Always ensure that there is full free air circulating around the outer casing of the machine and that the louvres are unobstructed 1 2 5 Fire Hazard WARNING Be aware that flying sparks or falling slag can pass through cracks along pipes through windows or doors and through ...

Page 3: ...icator illuminates when the voltage reduction device is active To operate the VRD press the function button and hold for 2 seconds The display will read VRD and by turning the Welding Current control dial it can be turned On or Off 4 4 5 Hot Start function is a feature that pumps up the amperage for a short time when you start the arc Higher amperage helps to start the arc easier without sticking ...

Page 4: ...al Sealey service agent 7 TROUBLESHOOTING 7 1 If you have a problem with the inverter check to ensure that the following are correct 7 1 1 Check that the welding current is suitable for the diameter and type of electrode being used 7 1 2 When the mains switch is on check that the power lamp is on If this is not the case then there may be a mains supply problem 7 1 3 Check the overheat indicator ha...

Page 5: ...n to shielding the supply cable of permanently installed equipment in metallic conduit or equivalent This shielding should be connected to the power source so that good electrical contact is maintained between the conduit and the welding power source enclosure 9 6 MAINTENANCE OF THE EQUIPMENT The equipment should be routinely maintained according to these instructions All access and service covers...

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