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INSTRUCTIONS FOR

GALVANIZED SHED 2.3 X 2.3 X 1.9M

MODEL NO: 

GSS2323 & GSS2323G

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  SAFETY

 

‰

  

WARNING!

 Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when building this shed.

 

9

   Keep the work area clean, uncluttered and ensure there is adequate lighting.

 

9

   Keep children and unauthorised persons away from the working area.

 

8

  

DO NOT

 use the shed for any purpose other than that for which it is designed.

 

9

   Use appropriate safety clothing including eye protection.

 

8

  

DO NOT

 attempt to assemble in windy weather.

 

Note:

 The assembly of this product will require assistance.

2.  INTRODUCTION

Galvanized steel panels easily assembled to form a rigid and secure gable roofed shed. Has a single door which is secured by cross bolt and 

eyelet that accepts a padlock (not included) for additional security. Supplied with bolt-down fixing kits.

3.  SPECIFICATION

Model no’s: ...........................................GSS2323/GSS2323G

Colour: .................................................................silver/green

Roof type:....................................................................... apex

Doors: ..................................................................................1

Overall size (W x D x H*): .................2300 x 2300 x 1900mm

* minimum wall height

4.  CONCRETE PLINTH

Concrete slab: Please ensure that your site is level. It is recommended that your slab is 100mm thick and you use builders plastic and F52 

reinforcing mesh. We recommend that you make your slab 100mm bigger than the base dimensions of your shed. This will allow for a 50mm 

edge around your shed. We recommend that you slope the 50mm edges downward by 10 mm so that rain water will drain away from your shed.

GSS2323/G | Issue:2(SP)  13/04/17

Original Language Version

© Jack Sealey Limited

Refer to 

instruction 

manual

Wear eye 

protection

Wear safety 

footwear

Wear 

gloves

Summary of Contents for GSS2323

Page 1: ...signed 9 9 Use appropriate safety clothing including eye protection 8 8 DO NOT attempt to assemble in windy weather Note The assembly of this product will require assistance 2 INTRODUCTION Galvanized steel panels easily assembled to form a rigid and secure gable roofed shed Has a single door which is secured by cross bolt and eyelet that accepts a padlock not included for additional security Suppl...

Page 2: ...ng outwards and check off against parts list Picture Description Component Location Part No QTY BOX Check Sheet Sheet 2000x770 Rear wall side wall 9F 9 2 Sheet Sheet 1216x770 Roof S16 2 1 Sheet Sheet 1216x770 Roof S17 2 1 Sheet Sheet 1216x770 Roof S27 2 1 Sheet Sheet 2000x735 Front 11P 1 1 Sheet Sheet 2000x735 Front 11Q 1 1 Door Sheet Sheet 1945x770 Door 5K 1 1 Channel Channel 1943 Door 24H 1 1 Ch...

Page 3: ...GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited ...

Page 4: ...GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited ...

Page 5: ... tapping screws 16mm 35 4 x 10mm Rivet 12 3 x 10mm Rivet 40 Pad bolt 1 Keeper 1 Base bracket 11 5 16 x 19mm Hexagonal bolt 11 5 16 Hexagonal nut 11 Mid wall brace bracket 4 Mid wall channel connector 3 Self tapper safety cover 40 Channel safety cover L type 1 Channel safety cover R type 1 Plastic stopper 4 Sleeve anchor bolt 11 Qty checking date ____ ____ _____ Qty checking personal badge number _...

Page 6: ... 33R 34L 34R 34L 34R 34L 26M 26L 26N 26P 26J 26K 26K 26J 26I 26H 26E 26F 26F 26E 26C 26D 26B 26A 26B 26A 26B 26A 26B 11P 11Q S16 9F 26A 66 66 24H M26 5K W U4 U4 70 24J 94L 94R 94R 94L Z23 9F 9F 9F 9F 9F 9F 9F 9F S27 S17 S17 S27 S16 M26 Z23 Z23 Z23 Shed overview GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited ...

Page 7: ...Tip If panel and screw holes do not line up try pulling panel to match up holes GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 2 Assemble the rear wall panels You will find it easier to assemble your shed using saw horses with timber studs attached the timber needs to be the same length as the Shed 2 3m or alternatively a trestle table Place 3 x part 9F sheeting o...

Page 8: ...t 26I and 26H are used as top side channels RIDGES FACING UP B 26I 26H 26C 26D 9F 9F 9F ROOF TOP EDGE A ROOF TOP EDGE RIDGES FACING UP B Step 2 Assemble the rear wall panels continued Now fit parts 26I 26H top channels and parts 26C 26D bottom channels to the sheeting by tapping it in diagram A or sliding it in diagram B Make sure the small lip on the channel is always facing out This ensures rain...

Page 9: ...nnel connector RIDGES FACING UP ROOF TOP EDGE Note should face down ROOF TOP EDGE RIDGES FACING DOWN Channel 34R and 34L GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 2 Assemble the rear wall panels continued Now fix parts 34R and 34L mid wall channels joined by mid wall connector to the sheeting with self tapping screws Please note that the groove should face do...

Page 10: ...he connectors All screws marked with a cross should not be fixed at this stage ROOF TOP EDGE RIDGES FACING UP Step 3 Assemble the side wall panels Place 3 x parts 9F sheeting on your work table and join together with self tapping screws as per the diagram Now fit parts 26K 26J top channel and parts 26A 26B bottom channels to the sheeting by tapping or sliding it in Make sure the small lip of the c...

Page 11: ... cannot build up inside your shed 34R 34L 26J 26K 26B 66 26A ROOF TOP EDGE RIDGES FACING DOWN GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 3 Assemble side wall panels continued Repeat the same steps for the other side Note All screws marked with a cross should not be fixed at this stage Make sure the small lip on the channel is always facing out This ensures rai...

Page 12: ...unched holes as per the diagram below Make sure the small lip on the channel is always facing out This ensures rain water cannot build up inside your shed ROOF TOP EDGE RIDGES FACING UP GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 4 Assemble the roof panels Place parts S16 S27 and S17 sheeting on your worktable and join together with self tapping screws as per t...

Page 13: ...d in this stage Repeat the same steps for the other roof panel GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 4 Assemble the roof panels continued Leave 4 corners unfixed at this stage Repeat the same steps for the other roof panel ...

Page 14: ...lf tapping screws Enhance the top channels by applying part 66 channel connector ROOF TOP EDGE ROOF TOP EDGE RIDGES FACING UP RIDGES FACING UP GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 5 Assemble the front wall panels Fix parts 41J and 41K jamb to parts 11P and 11Q sheeting with self tapping screws as per diagram below Note All screws marked with a cross shou...

Page 15: ...ng screws Please note the groove should face downwards ROOF TOP EDGE RIDGES FACING UP Step 5 Assemble the front wall panels continued Now fix parts 33R and 33L mid wall channels to the sheeting with self tapping screws Note The groove should face downwards GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited ...

Page 16: ...H3 0 10MMR IVET 5K 24H 24J ROOF TOP EDGE RIDGES FACING UP DO NOT FIX RIVETS HERE LEAVE FOR PAD BOLT FIX WITH 3 0MM RIVETS FIX WITH 3 0MM RIVETS FIX WITH 3 0MM RIVETS DO NOT FIX RIVETS HERE LEAVE FOR PAD BOLT GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 6 Assemble the front door Place part 5K door sheet onto the worktable and fit 2 x parts M26 24J 24H channels to...

Page 17: ...d position temporarily with some tape or simply hold in place RIDGES FACING DOWN GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 6 Assemble the front door continued Once channels are fitted to both doors align 2 x part U4 brace and part W joining brace with holes on the back of the door and position temporarily with some tape or simply hold in place ...

Page 18: ...TIC STOPPER WHITEP LASTIC STOPPER FIXW ITH3 0 10MMR IVET FRONT BACK RIDGES FACING DOWN ROOF TOP EDGE FIX WITH 3 0MM RIVETS WHITE PLASTIC STOPPER WHITE PLASTIC STOPPER GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 6 Assemble the front door continued Turn door over with bracing aligned with holes make sure the ridges of the door are facing up and fix the bracing wi...

Page 19: ...A and B below ROOF TOP EDGE BACK RIDGES FACING DOWN A B FIX PAD BOLT WITH 3 0 X 10MM RIVETS FIX DOOR HINGES 4 0 X 10MM RIVETS GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 6 Assemble the front door continued Fit part 5K assembled door to the front wall panel as per the diagram below Use a rivet gun to fix to the door using the pre drilled holes Fix the pad bolt b...

Page 20: ...diagram B Also attach part Z23 corner brace to each corner using the self tapping screws provided FIX PAD BOLT KEEPER WITH 16MM SCREWS FIX PAD BOLT KEEPER WITH 3 0 X 10MM RIVETS A B Step 7 Fit the panels together Now fit the front side and rear panels and 2 x parts 94R 2 x 94L gables together using the holes provided and then attach the pad bolt keeper using self tapping screws diagram A or using ...

Page 21: ...de of the roof panel with channels 26E and 26F into the ridge beam PARTS 26A AND 26B CHANNELS ON THIS END PARTS 26E AND 26F CHANNELS ON THIS END FIX WITH 16MM SELF TAPPING SCREWS RED ARROW END GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 7 Fit the panels together continued Join 2 x part 62 ridge beam with the end marked with the red arrow using part 67 ridge bea...

Page 22: ...s through the roof brace using a 3mm drill bit and fix brace to the ridge beam and channel above door as per the diagram on the left Repeat this step for the rear wall roof brace PARTS 26A AND 26B CHANNELS ON THIS END PARTS 26E AND 26F CHANNELS ON THIS END GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Step 7 Fit the panels together continued Repeat the same step for t...

Page 23: ...the roof panels using 16mm self tapping screws as per diagram below FIX WITH 16MM SELF TAPPING SCREWS FIX WITH 16MM SELF TAPPING SCREWS GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Attach part 95 logo cap and fix the roof panels using 16mm self tapping screws as per diagram below ...

Page 24: ...race by applying part 72 mid wall brace bracket to each corner if necessary DOOR BOLT NUT STEEL ANGLE WALL SHEET SLEEVE ANCHOR BOLT GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Now fit the bolt down kit as per the diagram below Strengthen the mid wall brace by applying part 72 mid wall brace bracket to each corner if necessary ...

Page 25: ...rew ends visible in walls on the inside of the shed L L R R 33L 33R GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Apply channel safety cover L type to channel 33L and R type to channel 33R for safety Also apply the self tapping screw covers to screw ends visible in walls on the inside of the shed ...

Page 26: ... Suffolk IP32 7AR www sealey co uk GSS2323 G Issue 2 SP 13 04 17 Original Language Version Jack Sealey Limited Parts support is available for this product To obtain a parts listing and or diagram please log on to www sealey co uk email sales sealey co uk or telephone 01284 757500 The door can be hinged on the opposite side as well Align the door with the edge and make holes using a cordless drill ...

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