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instructions for

universal dowelling jig

model no: 

dj01

Thank you for purchasing a sealey product. Manufactured to a high standard, this product will, if used according to these instructions, 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  saFeTY

 

9

   Wear appropriate Personal Protective equipment. A full range of Personal Protective equipment is available from your sealey stockist.

 

9

  use the tool in a suitable work area. Keep area clean and tidy and free from unrelated materials and ensure that there is adequate lighting.

 

9

   secure any unstable workpieces with a clamp, vice or other adequate holding device. 

 

8

   do noT

 over-reach. ensure the floor is not slippery and wear non-slip shoes.

 

8

  

do noT

 use the tool for a task it is not designed to perform.

 

8

  

do noT

 get the tool wet or use in damp or wet locations.

 

8

  

do noT

 hold unsecured work in your hand.

 

8

   do noT

 operate the tool if any parts are missing or damaged as this may cause failure and/or personal injury.

 

8

   do  noT

 operate the tool when you are tired or under the influence of alcohol, drugs or intoxicating medication.

2. 

inTroducTion

 

Jig and clamp dowelling set ideal for making accurate 6, 8 and 10mm dowel holes/joints in mdf and wood. suitable for a number of   

 

different styles of dowel joint including edge-to-edge, edge-to-corner and edge-to-surface. set includes aluminium dowelling jig, alignment  

 

clamps, 60 dowel pins and three drill bit depth stops.

3. 

speciFicaTion

model no: ......................................................................dJ01

dowel sizes ............................................. 6mm, 8mm, 10mm

suitable thickness mdf/Wood ..................... 12mm to 36mm 

4.  conTenTs

5.  operaTion

 noTe: 

these instructions are guidelines only and cannot cover all aspects of creating perfect joints. it is suggested that the use of a  

 

set square, spirit level and additional clamping will enhance the final product. All cuts on the materials to be dowelled together must be  

 

square and true or errors will compound and affect the quality of the joint. If materials to be joined are not uniform and consistent in  

 

thickness, errors may occur in the alignment of jointed surfaces 

 noTe: 

There are three different common forms of dowelled joint: ‘Edge to Edge’, ‘Edge to Corner’ and ‘Edge to Surface’. 

5.1. 

  

EDGE TO EDGE JOINTING (fig.1)

5.1.1. 

   Clamp the first board in position on the work bench using drill jig (fig.1.A) and clamp block (fig.1.B) thus setting the location for the first  

 

dowel hole.

5.1.2. 

  

Rest second board onto drill jig and clamp block platforms and secure with upper clamps (fig.1.C).

 Tip: 

support the upper board   

 

securely so that the boards lie parallel to each other and ensure that edges are in line.

dJ01             issue 1 24/01/18

Original Language Version

© Jack sealey limited

refer to 

instruction

manual

Wear protective 

gloves

Wear eye 

protection

Wear face 

mask

Wear protective 

clothing

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