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Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
inSTrucTionS for:
bench grinders
MoDEL no's:
bg150Xd/99, bg150XW/99 & bg200/99
IMPORTANT
:
PLeAse reAd These insTrUcTiOns cAreFULLY. nOTe The sAFe OPerATiOnAL reQUireMenTs, WArnings, And
cAUTiOns. Use This PrOdUcT cOrrecTLY, And WiTh cAre FOr The PUrPOse FOr Which iT is inTended. FAiLUre TO dO sO MAY
cAUse dAMAge And/Or PersOnAL inJUrY And WiLL inVALidATe The WArrAnTY.
1. sAFeTY insTrUcTiOns
1.1
eLecTricAL sAFeTY
WArning!
it is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of
appropriate safety devices. A residual current circuit Breaker (rccB) should be incorporated in the main distribution board. We also
recommend that a residual current Device (rcD) is used. it is particularly important to use an rcD with portable products that are
plugged into a supply which is not protected by an rccB. if in any doubt consult a qualified electrician. You may obtain a residual
current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1 The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. if in any doubt about electrical safety, contact a qualified electrician.
1.1.3 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1 and 1.1.2
and use a Portable Appliance Tester.
1.1.4 Ensure that cables are always protected against short circuit and overload.
1.1.5 regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6 important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7 Do noT pull or carry the appliance by the power cable.
1.1.8 Do noT pull the plug from the socket by the cable.
1.1.9 Do noT use worn or damaged cables, plugs or connectors. immediately have any faulty
item repaired or replaced by a qualified electrician. When a BS 1363/A uK 3 pin plug is
damaged, cut the cable just above the plug and dispose of the plug safely.
fit a new plug according to the following instructions (uK only).
a) connect the GrEEn/YELLoW earth wire to the earth terminal ‘E’.
b) connect the BroWn live wire to the live terminal ‘L’.
c) connect the BLuE neutral wire to the neutral terminal ‘n’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends
beyond the cable restraint and that the restraint is tight. Double insulated products, which are always marked with this symbol , are
fitted with live (brown) and neutral (blue) wires only. To rewire, connect the wires as indicated above - Do noT connect either wire to
the earth terminal.
1.1.10 Products which require more than 13 amps are supplied without a plug. in this case you must contact a qualified electrician to ensure
that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket
with your electrician.
1.1.11 if an extension reel is used it should be fully unwound before connection. A reel with an rcD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use
of 2.5mm² section cable.
1.2
generAL sAFeTY
Disconnect the grinder from the mains power before changing accessories, servicing or performing any maintenance.
Maintain grinder and discs in good condition. check moving parts and alignment. if necessary use an authorised service agent.
replace or repair damaged parts.
Use genuine parts only. Unapproved parts may be dangerous and will invalidate the warranty.
WArning!
Always work with the grinder safety guard in place.
The grinding wheel or disc must only be changed by persons holding an appropriate grinding wheel certificate.
Wear approved safety goggles, ear defenders, appropriate dust mask if grinder generates dust and safety gloves.
remove ill fitting clothing. remove ties, watches, rings, and other loose jewellery, and contain long hair.
use grinder in a suitable work area, keep area clean, tidy and free from unrelated materials, and ensure adequate lighting.
Maintain correct balance and footing. Do noT over-reach and ensure the floor is not slippery. Wear non skid shoes.
use only approved grinding discs, and only use the normal grinding surface. never use the side or upper surface of disc for cutting.
check grinding disc to ensure they are not split, cracked or damaged in anyway. See chapter 4. if in doubt to not use the disc.
Grinding discs must be securely attached before use, but not over tightened.
Secure unstable workpiece with a clamp, vice or other adequate holding device, and ensure the grinder is griped with both hands.
Keep non essential persons away from the working area, use screens if necessary.
Do noT operate the grinder if any parts are missing or the grinder is damaged.
Do noT use the grinder for a task it was not designed to perform.
Do noT operate grinder where there are flammable liquids or gasses.
WArning!
Do noT grind any materials containing asbestos.
Do noT get the grinder wet or use in damp or wet locations.
Do noT switch the grinder on whilst the disc is in contact with the workpiece.
Do noT cover the grinder air vents. To do so will overheat the machine.
Do noT touch the workpiece immediately after grinding as it will be very hot.
Do noT use the grinder as a fixed tool, and Do noT try to cool the grinding discs with water or other lubricants.
Do noT hold unsecured work in your hand, and Do noT touch the grinding disc whilst operating, or whilst plugged into the mains power.
Do noT leave the grinder running unattended and Do noT lay the grinder down whilst running.
Do noT operate the grinder when you are tired or under the influence of alcohol, drugs or intoxicating medication.
When not in use switch grinder off, remove plug from power supply and store in safe, dry, childproof area.
FUse rATing
3 AMP
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Brown
Live
Wire
Original Language Version
BG150XD/99, BG150XW/99 & BG200/99 issue: 5 - 16/08/10