Sea-doo GTX Limited iS 255 2009, Shop Manual

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Section 02 ENGINE
Subsection 06 (EXHAUST SYSTEM)
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1. Bulge
2. Middle of the opening
Install the rubber adapter on exhaust pipe. Ensure
rubber adapter is properly seats against exhaust
pipe shoulder.
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1. Exhaust pipe shoulder
2. Rubber adapter
Center the rubber adapter strip of the rubber
adapter between both exhaust pipe marks.
Tighten retaining clamp to 8 N•m (71 lbf• in ).
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1. Rubber adapter strip
2. Retaining clamp
3. Exhaust pipe marks
Slide the other clamp on the rubber adapter.
Insert the exhaust pipe into the muffler.
Align the center of the rubber adapter strip with
the mark previously traced on muffler.
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1. Middle of rubber adapter strip
2. Center of the muffler bulge opening
Using a caliper, measure the distance between
the exhaust pipe shoulder and the outside of the
muffler bulge.
Position the muffler to 95 mm ± 2 mm
(3.74 in ± .079 in). Check the distance in
several places.
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1. Rubber adapter end
2. Outside of the muffler bulge
A. 95 ± 2 mm (3.74 ± .0787 in)
Tighten retaining clamp to 8 N•m (71 lbf• in ).
Install muffler in vehicle. Refer to
MUFFLER IN-
STALLATION
in this subsection for complete pro-
cedure.
EXHAUST MANIFOLD
Exhaust Manifold Removal
1. Remove the moving deck and the deck exten-
sion. Refer to
BODY
subsection.
2. Move muffler rearwards to make room. Refer
to
MUFFLER REMOVAL
in this subsection to
know how separate muffler from exhaust man-
ifold.
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