Sea-doo GTX Limited iS 255 2009, Shop Manual

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Section 02 ENGINE
Subsection 04 (SUPERCHARGER)
A
R1503motr360A
B
C
A. Driven plate journal depth
B. Drive gear thickness
C. Lock washer thickness
DRIVEN PLATE JOURNAL DEPTH
NEW
14.460 mm to 14.500 mm
(.5693 in to .5709 in)
SERVICE LIMIT 14.600 mm (.5748 in)
DRIVE GEAR THICKNESS
NEW
11.000 mm to 11.050 mm
(.4331 in to .435 in)
SERVICE LIMIT 10.900 mm (.4291 in)
LOCK WASHER THICKNESS
NEW
4.050 mm to 4.150 mm
(.1594 in to .1634 in)
SERVICE LIMIT 3.950 mm (.1555 in)
Spring Washer
Put spring washer package together as it is as-
sembled on the supercharger shaft. Measure the
height of the unloaded spring washer package.
A
R1503motr248A
A. Spring washer package height
SPRING WASHER PACKAGE HEIGHT
NEW
10.7 mm to 10.9 mm
(.4213 in to .4291 in)
SERVICE LIMIT 10.2 mm (.4016 in)
Supercharger Assembly
NOTICE
Every time when supercharger shaft
has been removed, both ball bearings have to
be replaced.
NOTICE
Both ball bearings have to be in-
stalled with cages facing turbine side.
1. Apply enough engine oil on NEW ball bearing.
2. Install ball bearing on supercharger shaft by us-
ing the
SUPPORT PLATE (P/N 529 035 947)
to hold
bearing.
529035947
NOTICE
Ensure to position ball bearing
against protrusion of support plate for the in-
stallation. This way, the installation pressure
will be applied to the inner race and will not be
transmitted to the bearing balls which would
otherwise shorten the bearing life.
NOTICE
To install ball bearings and super-
charger shaft always use a press, never use
any beating force like a hammer.
smr2009-020
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