Scotsman ECC1200 Series Page 2 Service Manual Download

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EH330, EH430 and ECC Condensing Unit

Remote Low Side Cuber Service Manual

May 2015

Page 1

Introduction:

This manual covers the assembly, installation, start up, operation and maintenance of the 1200, 1400 and

1800 remote low side cuber systems.
Contents

Configuration

. . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Technical Specifications

. . . . . . . . . . . . . . . . . Page 3

Cabinet Drawings, EH330C Ice Making Head Page 4

Cabinet Drawings, EH430C Ice Making Head Page 5

Cabinet Drawings, EH330D Ice Making Head Page 6

Cabinet Drawings, EH430D Ice Making Head Page 7

Cabinet Drawings, ECC Condensing Unit . . . . Page 8

Pre-Installation Details. . . . . . . . . . . . . . . . . . . Page 9

Create the System . . . . . . . . . . . . . . . . . . . . . . Page 10

System Example . . . . . . . . . . . . . . . . . . . . . . . Page 11

Place Remote System . . . . . . . . . . . . . . . . . . . Page 12

Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13

Place Ice Making Head . . . . . . . . . . . . . . . . . . Page 14

Condensing Unit Electrical . . . . . . . . . . . . . . . Page 15

Water and Drain . . . . . . . . . . . . . . . . . . . . . . . Page 16

Connect Refrigeration . . . . . . . . . . . . . . . . . . . Page 17

Complete the Installation . . . . . . . . . . . . . . . . . Page 18

Reference for Start Up: Controller Operation . Page 19

Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . Page 20

Ice Thickness and Water Purge Adjustment . . Page 21

Cleaning, Sanitation and Maintenance . . . . . . Page 22

Operational Characteristics 1200 lb system (ECC1200/

EH330) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 29

Operational Characteristics 1400 lb system (ECC1410/

EH430) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 29

Operational Characteristics 1800 lb system (ECC1800/

EH430) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 30

Controller Information . . . . . . . . . . . . . . . . . . . Page 32

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 33

System Operation: . . . . . . . . . . . . . . . . . . . . . . Page 34

Refrigeration Details: . . . . . . . . . . . . . . . . . . . . Page 35

Freeze Cycle Sequence of Operation . . . . . . . Page 36

Harvest Cycle Sequence of Operation . . . . . . Page 37

Control Safeties . . . . . . . . . . . . . . . . . . . . . . . . Page 38

Controller Operation . . . . . . . . . . . . . . . . . . . . Page 39

Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . Page 40

Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . Page 41

Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . Page 42

Refrigeration Data . . . . . . . . . . . . . . . . . . . . . . Page 43

Refrigeration Data - 1800 . . . . . . . . . . . . . . . . Page 44

Refrigerant Recovery. . . . . . . . . . . . . . . . . . . . Page 45

System Isolation . . . . . . . . . . . . . . . . . . . . . . . Page 46

Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . Page 47

EH330-C or EH430-C Schematic Diagram . . Page 48

EH330-C or EH430-C Wiring Diagram . . . . . . Page 49

EH330-D or EH430-D Schematic Diagram . . . Page 50

EH330-D or EH430-D Wiring Diagram . . . . . . Page 51

ECC 3 Phase Schematic Diagram . . . . . . . . . Page 52

ECC 3 Phase Wiring Diagram . . . . . . . . . . . . . Page 53

ECC 1 Phase Schematic Diagram . . . . . . . . . Page 54

ECC 1 Phase Wiring Diagram . . . . . . . . . . . . . Page 55

Summary of Contents for ECC1200 Series

Page 1: ...Service Manual for Prodigy Eclipse Cubers models EH330 C and EH430 C with ECC Condensing Unit ECC1200 ECC1410 ECC1800 Includes Prodigy Plus D Models ...

Page 2: ...Up Page 20 Ice Thickness and Water Purge Adjustment Page 21 Cleaning Sanitation and Maintenance Page 22 Operational Characteristics 1200 lb system ECC1200 EH330 Page 29 Operational Characteristics 1400 lb system ECC1410 EH430 Page 29 Operational Characteristics 1800 lb system ECC1800 EH430 Page 30 Controller Information Page 32 Operation Page 33 System Operation Page 34 Refrigeration Details Page ...

Page 3: ... altered in any way including the use of any part and or other components not specifically approved by Scotsman Scotsman reserves the right to make design changes and or improvements at any time Specifications and design are subject to change without notice System Information Warranty Refer to the warranty coverage in effect when the equipment was sold Warranty statements are included with each pr...

Page 4: ...ng kit 75 feet Maximum Condensing Unit Elevation over Ice Making Head 35 feet Note Elevations greater than 20 feet require installation of a suction line trap at the 20 foot mark Maximum Ice Making Head Elevation over Condensing Unit 15 feet Line Routing Allowed One rise after a drop Allowed One drop after a rise Not Allowed More than one rise after a drop Not Allowed More than one drop after a ri...

Page 5: ... 703 20 27 69 56 64 2 23 313 69 12 35 381 76 15 03 448 56 17 66 530 86 20 90 69 32 2 73 94 72 3 73 110 46 4 35 141 73 5 58 BACK VIEW ELECTRICAL CORD ACCESS HOLE 3 8 LIQUID LINE 1 2 COOL VAPOR LINE 3 8 FPT WATER INLET 3 4 SUCTION LINE INFERFACE CABLE ACCESS HOLE 3 4 FPT DRAIN 762 30 00 784 55 30 89 FRONT VIEW 609 60 24 00 762 30 00 393 70 15 50 MINIMUM BIN TOP OPENING 244 60 9 63 228 60 9 00 464 82...

Page 6: ...NT VIEW 508 76 20 03 703 58 27 70 88 62 3 49 56 64 2 23 477 01 18 78 533 62 21 01 600 71 23 65 681 74 26 84 108 46 4 27 141 73 5 58 85 06 3 35 93 98 3 70 3 4 SUCTION LINE 1 2 COOL VAPOR LINE 3 8 LIQUID LINE INFERFACE CABLE ACCESS HOLE 3 8 FPT WATER INLET ELECTRICAL CORD ACCESS HOLE BACK VIEW 3 4 FPT DRAIN 762 30 00 393 70 15 50 MINUMUM TOP OPENING 244 60 9 63 228 60 9 00 50 80 2 00 609 60 24 00 46...

Page 7: ...EH330 EH430 and ECC Condensing Unit Remote Low Side Cuber Service Manual May 2015 Page 6 Cabinet Drawings EH330D Ice Making Head ...

Page 8: ...EH330 EH430 and ECC Condensing Unit Remote Low Side Cuber Service Manual May 2015 Page 7 Cabinet Drawings EH430D Ice Making Head ...

Page 9: ...81 39 09 814 22 32 06 32 05 1 26 TYP TOP VIEW 1009 65 39 75 FRONT VIEW 83 67 3 29 74 12 2 92 163 02 6 42 248 87 9 80 491 69 19 36 63 50 2 50 887 73 34 95 750 06 29 53 330 86 13 03 SIDE VIEW LINE SET AND ELECTRICAL ATTACHMENT SIDE 1 2 COOL VAPOR LINE 3 8 LIQUID LINE 3 4 SUCTION LINE 88 ELECTRICAL INLET INTERFACE HARNESS ACCESS HOLE ...

Page 10: ...ration connections can be made to go up or out the back by bending the line set tubing The electrical power cord and the water inlet line can also be routed through either of those areas The drain may be routed out the back or to the left side Water Pure water does not exist All water supplies contain some amounts of impurities although potable water is by definition fit for human consumption Beca...

Page 11: ...ead and condensing unit if neither have quick connects use as is If one or both do obtain kit KTE6 to add quick connects to the line set Excess tubing must be shortened at the job site Installations with greater than 20 feet of vertical lift between ice machine and the compressor require a suction line trap The suction line requires careful handling and large radius bends to prevent kinking Roof m...

Page 12: ...EH330 EH430 and ECC Condensing Unit Remote Low Side Cuber Service Manual July 2013 Page 11 System Example ...

Page 13: ...or service on the condensing unit Roof Piercing The roof or wall must have an opening large enough for the three refrigeration tubes and the control wire to pass through The minimum recommended size is 4 ID In most areas the power supply may also pass through the same passage If there isn t a passage one must be created In most cases this must be done by a licensed and bonded roofer in order to ma...

Page 14: ...and will have quick connects If line set has quick connects recover refrigerant from line set and cut one end of quick connects off If line set does not have quick connects must use KTE6 EH stub kit to add for condensing unit end Ice making head has quick connects prior models of EH330 and EH430 If line set has quick connects recover refrigerant from line set and cut one end of quick connects off ...

Page 15: ...back Refrigeration Tubing Field bending will allow the tubing to be routed up or towards the back Adapters In many cases an adapter kit will be required when placing the head unit on a bin or dispenser See sales information for the correct kit Place adapter kit onto bin or dispenser top If adapter does NOT have gasket tape install tape such as Scotsman part number 19 0503 04 Note External drain tu...

Page 16: ...onnector Note The power supply wires must be the correct size and type per the National Electric Code Locate the nameplate on the CU unit for the Voltage Phase Minimum Circuit Ampacity and Maximum Fuse Size Either fuses or HACR type circuit breakers may be used Follow all Local State and National Codes Three Phase Notice Check voltage between legs at contactor If there is a wild leg in the three p...

Page 17: ...ect for this one 1 Connect water supply to water inlet fitting Note This NSF listed model has a 1 anti back flow air gap between the potable water inlet tube end and the highest possible reservoir water level no back flow device is required 2 Connect drain tubing to drain fitting 3 Route the drain tubing to building drain Follow local codes for drain air gap Use rigid drain tubes and route them se...

Page 18: ...ine connection and vapor line connection 7 Shorten tubing to correct length clean ends and insert them into valve stubs Note Be sure tube and stubs are round dress with swage tool if needed 8 Add heat sink material to ball valve body 9 Open nitrogen and flow 1 psi nitrogen into liquid line and vapor line tubes and braze the liquid line vapor line and suction line tubes to the valve stubs At Head 1...

Page 19: ...that the ice making section is installed indoors in a controlled environment 2 Confirm that all packing materials have been removed from all products 3 Confirm that the ice making section is level 4 Confirm that all the refrigerant connections have been made and checked for leaks 5 Confirm that the proper power supply has been turned on to the condensing unit 6 Confirm that cold potable water has ...

Page 20: ...alve is Hot Gas on when the vapor inlet valve and harvest assist solenoid mechanism have power Compressor on when the compressor contactor is energized Ready to Harvest on when the ice thickness sensor has water touching it Sump Empty on when there is no water touching the mid length probe Sump Full on when water is touching the shortest probe SW2 on when the curtain is open SW1 on when the curtai...

Page 21: ...or are operating Warm air will be discharged from the condenser Observe the Ready for Harvest indicator light It may blink early in the cycle that is normal The control will ignore that signal for the first 6 minutes of freeze During the Freeze cycle move the curtains and observe that the SW1 or SW2 light on the control board blinks On when the curtain moves away from the evaporator and Off when r...

Page 22: ...Push and release the On button Check next harvest of ice Repeat steps 1 6 if needed Water Purge Setting The water purge is factory set to the automatic position suitable for most water conditions The setting can be changed to one of 5 manual settings or left on automatic Setting Water Type 1 Minimum RO water or equivalent 2 Moderate Low TDS non RO 3 Standard Use with typical water 4 Heavy High TDS...

Page 23: ...ver into the reservoir 7 Allow the ice machine cleaner scale remover to circulate in the water system for at least 10 minutes 8 Push and release the Clean button again The yellow Clean light will be on continuously and the machine will drain and refill the reservoir to flush out the ice machine cleaner and residue 9 Allow the drain and refill process to continue for at least 20 minutes 10 Push and...

Page 24: ...tely pour the remaining cleaning solution into the reservoir 22 Circulate the sanitizer solution for 10 minutes then push and release the Clean button 23 Allow the water system to be flushed of sanitizer for at least 20 minutes then push and release the Off button 24 Return the evaporator cover and front panel to their normal position and secure with the original fasteners 25 Push and release the ...

Page 25: ...nks the characters A d 1 immediately go to the next step 6 Pour 24 ounces of Scotsman Clear 1 ice machine scale remover into the reservoir The unit will circulate the scale remover then drain and flush it This will take 35 minutes then the machine will stop and the display will show O 7 Mix a cleaning solution of 1 oz of ice machine cleaner to 12 ounces of water Note If unit has not been de scaled...

Page 26: ... it 18 Observe code display when it blinks the characters Ad1 immediately go to the next step 19 Pour the sanitizing solution into the reservoir until it is full The unit will circulate the sanitizer then drain and flush it This will take 35 minutes then the machine will stop and the display will show O 20 Return the evaporator cover and front panel to their normal position and secure with the ori...

Page 27: ...ridge long harvest and even a shut down on short freeze code 8 The primary procedure for correcting poor water flow is to scrub the spillway surface 1 Shut machine off 2 Remove right side panel liner and panel 3 Disconnect ice thickness sensor from its bracket and move out of the way 4 Scrub 4 to 6 strokes across the normal flow of water A clean nylon scrubbing pad is the recommended tool 5 Reasse...

Page 28: ...e mineral scale removed 1 Remove the ice thickness sensor from the water distributor bracket 2 Separate the metal sensor from the plastic insulator bracket 3 Wipe the sensor with diluted ice machine scale remover 4 Scrub the white or dark gray plastic insulator bracket with diluted ice machine scale remover and remove all traces of mineral build up 5 Wipe the wire to the bulkhead with diluted ice ...

Page 29: ... Manual May 2015 Page 28 Critical Maintenance Water Level Sensor 1 Remove Water Level Sensor 2 Release probes by pushing pints in 3 Pull down then lift up to remove probe 4 Clean all dirty and scale from the housing 5 Clean entire probe be sure circled area is clean ...

Page 30: ...50 90 90 70 120 110 100 Freeze 14 minutes 16 to 17 minutes 25 to 27 minutes Harvest 1 5 minutes 1 to 1 5 minutes 5 to 1 minute System Pressures Condenser Temp Cabinet Temp Water Temp in degrees F 70 70 50 90 90 70 120 110 100 Suction at head end of Freeze 35 to 37 PSIG 35 PSIG 41 to 44 PSIG Suction at head Harvest Peak 85 to 105 PSIG 100 to 120 PSIG 120 to 130 PSIG Discharge at Condensing Unit Fre...

Page 31: ...20 110 100 Suction at head end of Freeze 24 to 25 PSIG 29 to 32 PSIG 32 to 35 PSIG Suction at head Harvest Peak 80 to 100 PSIG 90 to 110 PSIG 140 to 160 PSIG Discharge at Condensing Unit Freeze 5 minutes in 240 to 260 PSIG 250 to 270 PSIG 370 to 380 PSIG Headmaster maintains a minimum discharge pressure during freeze of 217 PSIG 25 15 PSIG CPR Valve Setting 55 60 PSIG Note CPR allows a maximum low...

Page 32: ...elease the On button Check next harvest of ice Repeat steps 1 6 if needed Water Purge Setting The water purge is factory set to the automatic position suitable for most water conditions The setting can be changed to one of 5 manual settings or left on automatic Setting Water Type 1 Minimum RO water or equivalent 2 Moderate Low TDS non RO 3 Standard Use with typical water 4 Heavy High TDS 5 Maximum...

Page 33: ...anual Harvest b Bin is Full C Clean Cycle L Board Locked d Test Mode O Off E Self Test Failed 1 flashes Max Freeze Retrying 1 Max Freeze Time Shut Down 2 flashes Max Harvest Retrying 2 Max Harvest Time Shut Down 3 Slow Water Fill 4 High Discharge Temp 5 Sump Temp Sensor Failure 7 Discharge Temp Sensor Failure 8 flashes Short Freeze Retrying 8 Short Freeze Thin ice Setting Codes requires push butto...

Page 34: ...of the machine Indicator Lights Power Status Water De scale Sanitize Indicator Lights Their Meanings Power Status Water De Scale Sanitize Steady Green Normal Normal bin full or making ice Blinking Green Self Test Failure Switching on or off Blinking Red Diagnostic shutdown or if making ice temperature sensor failure Lack of water Yellow Time to de scale and sanitize Blinking Yellow In Cleaning mod...

Page 35: ...s Water Pump Inlet Water Valve Purge Valve Harvest Assist Solenoid Condensing Unit Compressor Contactor Condenser Bypass Valve Liquid Inlet Valve Receiver Accumulator CPR Valve Headmaster Coils Fan Motor Freeze In the air cooled condensing unit sub system the compressor is on the condenser by pass valve is closed the fan motor is rotating the fan blade Harvest During harvest the compressor and fan...

Page 36: ...orator The low pressure refrigerant gas then flows into the suction line which carries it back to the condensing unit where it enters the accumulator In the accumulator most of any liquid carried with the suction gas is separated and only vapor flows out of the accumulator through the CPR valve and to the compressor where the cycle continues During harvest discharge gas flows through the open cond...

Page 37: ...r indicator light It will re try to fill the reservoir in 20 minutes If successful the freeze cycle will continue 4 The compressor and fan motor start and the freezing process begins Note The controller is connected to two external relays in the EH head one for the condensing unit s compressor contactor and the other for the its solenoid valves A separate 24 volt transformer is in the condensing u...

Page 38: ...he water pump and purge valve will be on for a period of time during the first part of harvest to purge the water reservoir of a portion of the water The inlet water solenoid valve opens to fill the reservoir when the water level sensor indicates an empty sump It continues to fill when the pump and purge valve have shut off and will stop filling when the water level sensor senses a full sump Harve...

Page 39: ...0 minutes and then restart If it fails a third consecutive time the controller will shut the machine down and must be manually reset Time between resets 50 minutes Number of automatic resets 2 Max water fill time 5 minutes Machine will attempt a restart every 20 minutes Max discharge temp 250 degrees F Time interval between cleanings 6 months power on time adjustable in one month increments can be...

Page 40: ... needed Test Mode Depress Off for 3 seconds release Then depress Clean for 3 seconds The sump will fill the first 30 seconds of the test If the sump is full it will overflow into the bin At 30 seconds the Water Inlet Valve will shut off and the Water Pump will turn on You will be able to see and hear the water running over the plates After 10 seconds the Purge and Vapor Inlet Valves will turn on W...

Page 41: ...inking water light Restore water supply check water filters reset controller Check inlet water valve operation Check water level sensor Ice making section has exceeded maximum freeze time and controller has shut down the system Condenser coils may need cleaning Check condenser fan blade and motor Check for excessive air intake tem peratures at condenser coil Check compressor contactor Check compre...

Page 42: ...let blocked check for ob struction No ice released vapor inlet valve does not open Check coil for continuity if open replace coil Check for 24 volts to coil during harvest if none check at relay in EH head Check low side pressure if pres sure does not rise during harvest and valve is electrically OK re place vapor inlet valve No ice Code 1 Displayed Freeze cycle too long Check for false sump full ...

Page 43: ...achine separate to correct or restriction High volume of drinks dispensed cold plate melting ice Suggest pre cooler for water sup ply to cold plate Vapor inlet valve leaks through slightly during the freeze cycle Check valve body for similar temperatures on inlet and outlet the outlet should be colder and frost develops on the tubes to the evaporators Exceeding maximum freeze time compressor unit ...

Page 44: ... Discharge pressure at 90 70 will peak at 280 290 PSIG and drop to 160 during harvest Typical cycle time is 12 to 13 minutes including 1 minute for harvest 0 10 20 30 40 50 60 ECC1410 with EH430 90 90 70 Freeze Cycle Low Side Pressure in PSIG Discharge pressure at 90 70 will peak at 280 290 PSIG and drop to 160 during harvest Typical cycle time is 12 to 13 minutes including 1 minute for harvest ...

Page 45: ...44 Refrigeration Data 1800 0 10 20 30 40 50 60 ECC1800 with EH430 90 90 70 Freeze Cycle Low Side Pressure in PSIG Discharge pressure at 90 70 will peak at 240 250 PSIG operate between 230 and 240 and drop to 170 during harvest Typical cycle time is 13 14 minutes including 1 30 for harvest ...

Page 46: ...n 2 To speed recovery use 3 Schrader valve removal access port tools and remove the valve cores from the ball valve access valves 3 Attach refrigeration manifold to all three ports use two manifolds or two extra hoses and a tee If only two connections are available connect to Liquid and Suction For single point recovery connect to liquid ball valve 4 Attach recovery system and recover refrigerant ...

Page 47: ... valve receiver inlet coil 3 Shut the system off at the head push and hold the OFF button until it stops 4 Close the Liquid line and Vapor line ball valves 5 Push the head s manual harvest button or connect 115 volt power to head s vapor valve s and manually operate the compressor contactor 6 Close the suction line ball valve when suction pressure drops to zero PSIG 7 Shut the system off Refrigera...

Page 48: ...w coil in position and secure with original fasteners 8 Attach dry nitrogen source to system and bleed nitrogen at 1 PSIG while brazing 9 Braze new coil stubs to unit tubing Be sure to NOT overheat the stubs Apply heat to the copper tubing first and move the flame toward the stub Heat the copper tubing for approximately 10 to 15 seconds then direct the heat to the stub Heat the stub for 2 to 5 sec...

Page 49: ...atic Diagram MOTOR 1 ICE THICKNESS PROBE CURTAIN SWITCH 1 CURTAIN SWITCH 2 L1 L2 LINE 12V TRANSFORMER VALVE 1 CONTACTOR RELAY WATER PUMP WATER LEVEL SENSOR SUMP TEMP DISCHARGE TEMP ELECTRONIC CONTROL DUMP VALVE VALVE 2 MOTOR 2 HOT GAS HARVEST ASSIST HOT GAS HARVEST ASSIST WATER VALVE HGV RELAY TO COMPRESSOR SECTION ...

Page 50: ... W CURTAIN SWITCH2 J6 1 2 3 4 LINE LOAD TRANSFORMER MOT PUMP SOLENOID SOLENOID HOT GAS WATER USECOPPERCONDUCTORSONLY THISUNITMUST BEGROUNDED CAUTION MORETHANONEDISCONNECTMEANSMAYBE REQUIREDTODISCONNECTALLPOWERTOTHISUNIT 17 3406 01 SEENAMEPLATEFOR PROPERVOLTAGEREQUIREMENTS ANDMAXIMUM FUSE SIZE BU W BK W R W V BN W ELECTRONIC CONTROL W DUMP VALVE BK 4 3 2 1 J1 3 2 1 J9 7 6 5 4 3 2 1 J2 2 1 J8 2 1 J7...

Page 51: ...EH330 EH430 and ECC Condensing Unit Remote Low Side Cuber Service Manual July 2013 Page 50 EH330 D or EH430 D Schematic Diagram ...

Page 52: ...EH330 EH430 and ECC Condensing Unit Remote Low Side Cuber Service Manual July 2013 Page 51 EH330 D or EH430 D Wiring Diagram ...

Page 53: ...EH330 EH430 and ECC Condensing Unit Remote Low Side Cuber Service Manual July 2013 Page 52 ECC 3 Phase Schematic Diagram ...

Page 54: ...EH330 EH430 and ECC Condensing Unit Remote Low Side Cuber Service Manual July 2013 Page 53 ECC 3 Phase Wiring Diagram ...

Page 55: ...EH330 EH430 and ECC Condensing Unit Remote Low Side Cuber Service Manual July 2013 Page 54 ECC 1 Phase Schematic Diagram ...

Page 56: ...EH330 EH430 and ECC Condensing Unit Remote Low Side Cuber Service Manual July 2013 Page 55 ECC 1 Phase Wiring Diagram ...

Page 57: ...SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway Vernon Hills IL 60061 www scotsman ice com 800 726 8762 800 533 6006 ...

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