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PAGE 41 

9.4 ROLLER SUPPORT KIT START UP

Once the Roller Support Kit is bolted on securely, reinstall the grinding belt.
See Section 8.0 for belt installation.

Once belt is tensioned and tracking properly, let the machine run for a minute to make sure
everything stays and is working properly.

Machine is ready for use.

9.5 ROLLER HOLDER

There is a P/N 04.00302 - Roller Holder available for the AL100U Grinder Notchers. This is a
sheetmetal part that attaches to the front of the machine. There are (2) slots in the front on
the column of the AL100U and the Roller Holder has (2) angled tabs that fit thru these slots.
Put the tabs thru the slots and push the Roller Holder down and that's all it takes to attach it
to the machine. See FIGURE 23 below& FIGURE 24 on the next page.

FIGURE 23

TAB - SLOT ATTACHMENT DETAIL

ROLLER HOLDER TAB

SLOT IN COLUMN

PUSH TAB THRU SLOT

PUSH ROLLER HOLDER

DOWN TO LOCK IN PLACE

Summary of Contents for AL100U-01

Page 1: ...www scotchman com MODELS AL100U 01 AL100U 02 PIPE NOTCHER GRINDER VERSION 1 JULY 2019 SCOTCHMAN INDS 180 E HWY 14 PO BOX 850 PHILIP SD 57567 PHONE 1 605 859 2542...

Page 2: ...PAGE 2 MODEL AL100U 01 AL100U 01 2 Hand Lever Feed Handles...

Page 3: ...PAGE 3 MODEL AL100U 02 AL100U 02 2 Handwheels Feed Handle NOTE The larger hand wheel and it s spindle must be removed to use the handle...

Page 4: ...truction hand railings gates and fences race car frames and roll cages marine arches railing furniture frames and stainless plumbing for restaurant or dairy Scotchman s notching equipment requires no...

Page 5: ...4 4 16 4 5 Wiring Diagrams 15 18 15 5 1 Machine Controls Adjustments 23 23 6 2 Drive for the Grinding Belt 24 6 3 Securing a Tubing Section 25 6 4 Angle Adjustment 26 6 1 Starting and Stopping Belt 2...

Page 6: ...g The Belt Tracking 35 37 37 9 2 Roller Support Kit Location 38 9 4 Roller Support Kit Start Up 41 9 5 Roller Holder 41 AVAILABLE OPTIONS 9 0 9 1 Roller Support Kit AVAILABLE ROLLERS 10 0 43 AVAILABLE...

Page 7: ...ained in the operation of the machine The operators must be aware of the capacities of the machine and the proper use of the holding device and the guards provided with the machine This manual is not...

Page 8: ...fective goods freight and delivery prepaid to the seller which shall be the buyer s sole and exclusive remedy for defective goods Hydraulic and electrical components are subject to their respective ma...

Page 9: ...OULD RESULT IN SERIOUS BODILY INJURY CAUTION WHEN OPERATING THIS MACHINE ALWAYS WEAR EYE PROTECTION READ OWNERS MANUAL ALWAYS WEAR EAR PROTECTION ALMI KEEP LID CLAP CLOSED WHILE BELT IS IN MOTION FAIL...

Page 10: ...TECTION REQUIRED PICTOGRAM 3 USE OF HEARING PROTECTION REQUIRED PICTOGRAM 4 KEEP LID CLAP CLOSED WHILE BELT IS IN MOTION BEFORE OPERATING THIS MACHINE Strictly comply with all warning labels and decal...

Page 11: ...FORE OPERATING THIS MACHINE 4 1 PHYSICAL DIMENSIONS SEE FIGURE 2 1 Machine Height 45 1 4 114 9 2 50 3 4 128 9 3 4 5 6 7 8 9 26 1 8 66 4 34 1 2 87 6 24 1 4 61 6 Length 7 1 4 18 4 Width Front from Base...

Page 12: ...FIGURE 2 4 1 RED GREEN ALMI Motor Type AL 100U 02 Volt 230 Hz 60 l min 3420 Weight 210 2011 Sr No KEEP LID CLAP CLOSED WHILE BELT IS IN MOTION FAILURE TO COMPLY COULD RESULT IN SERIOUS BODILY INJURY...

Page 13: ...dle and the attachment hardware Remove the two attachment bolts with which the universal pipe notcher is attached to the bottom plate of the packaging Remove the wood screws with which the support pil...

Page 14: ...35 214012 201212 M10x35 214012 201212 M10x35 214012 201212 M10x35 214012 201212 M10x35 214012 MACHINE IS TOP HEAVY Use Only LIFTING EYE to move machine Use Extreme Caution when moving SUPPORT PILLAR F...

Page 15: ...To insure satisfactory machine performance the supply voltage should be 10 of the motor voltage rating Check the motor data tag for full load current requirements The electrical diagram for the motor...

Page 16: ...TO FLA SHOWN ON MOTOR PLATE 4 3 TO MOTOR LC1D18 SCHNEIDER LRD32 SCHNEIDER LINE POWER AL 100U 230V Single Phase 4 3 2 1 EMER STOP START BUTTON 23 32 28 5 L1 L2 N Follow Instruction Sheet In Motor Box...

Page 17: ...In Motor Box If Provided Brown TO MOTOR SET OVERLOAD TO FLA SHOWN ON MOTOR PLATE 011420 011421 CONTACTOR WITH COIL 460V OVERLOAD 460V MOTOR 230 460V 3PHASE 60HZ 3KW 460V THREE PHASE 011432 011433 CONT...

Page 18: ...e machine Push the Red STOP button to stop the machine The EMERGENCY STOP Button can also be used to stop the machine but must be pulled back out in order to restart the machine FIGURE 6 EMERGENCY STO...

Page 19: ...ecuring grinding belt Use key with handle 1 4 Ball Handle for adjusting tubing clamp into and away from grinding roller 5 Handle for adjusting tubing clamp side to side to grinding roller 6 Handle for...

Page 20: ...MODEL AL100U 01 FIGURE 7 PAGE 20 1 3 2 4 5 6 7...

Page 21: ...o and away from grinding roller 5 Hand Wheel for adjusting tubing clamp side to side to grinding roller 6 Handle for clamping work piece in tubing clamp 7 Allen bolt for securing rotatable clamp There...

Page 22: ...MODEL AL100U 02 FIGURE 8 PAGE 22 1 3 2 4 5 8 6 7...

Page 23: ...o indicated on the inside of the grinding belt This must match the arrow on the pulley 6 3 SECURING A TUBING SECTION The clamp for the tubing has V shaped side plates on the left side and is suitable...

Page 24: ...stment The Depth Stop is designed to ensure that a series of tubing sections with the same dimensions are all notched to the same depth FIGURE 9 below shows where the Depth Stop is located and what it...

Page 25: ...e of tubing is clamped in the tubing clamp the same A Length Stop used in conjunction with the Depth Stop will make for grinding an easily repeatable and very consistent notch into the same length of...

Page 26: ...7 and the Stops if desired have been set up clamp a piece of tubing into the tubing clamp using the handle 6 The side with hand wheel 5 moves tubing clamp side to side It must be positioned so the pie...

Page 27: ...PAGE 27 FIGURE 11 KEEP LID CLAP CLOSED WHILE BELT IS IN MOTION FAILURE TO COMPLY COULD RESULT IN SERIOUS BODILY INJURY R929 30mm RX66 30mm OPEN COVER DEBURRING TABLE...

Page 28: ...andrels 1 1 4 1 1 2 There are 13 mandrels available to ensure correct gap free fits The grinding rollers mandrels and belt can be changed tool free in seconds The size of the notch is changed by excha...

Page 29: ...m 30 45 60 90 PAGE 29 FIGURE 13 7 1 ANGLED NOTCHING CAPACITY SEE FIGURE 13 Below shows the capacities for the AL100U Grinder Notchers when grinding tubes at an angle The tube size must be reduced as t...

Page 30: ...E PROCEEDING To gain access to the grinding belt the side cover and the top cover must be opened The top cover is shown in Figure 11 and below along with the side cover Use the Allen Key to turn the b...

Page 31: ...It s location is shown below Spring tension is used to keep the belt tight Crank the handle enough to loosen the belt and then remove it NOTE There should be a mark inside the grinding belt indicating...

Page 32: ...ELY HOT Below are a couple of images that show how the roller mounts to the machine Each roller has 2 bearings One on each end The roller is held in the holder with 2 spring pressure retainers These r...

Page 33: ...sp roller and pull it out of the holder Before the new grinding roller is installed the recesses of the support for the grinding roller must be cleaned thoroughly To install roller align the roller wi...

Page 34: ...has been broken in meaning a belt that has been previously used on a roller with a larger diameter A new grinding belt is very stiff and may break if used on a grinding roller with a small diameter Af...

Page 35: ...re you are wearing the proper safety equipment At this point we re ready to start the machine Be prepared to stop the machine in case any difficulties are encountered Once the machine is started and r...

Page 36: ...of the tubing This is set at the factory and generally doesn t need to be adjusted If the center of the tubing isn t centered on the grinding roller it can be adjusted with the 2 bolts that are aligne...

Page 37: ...s kit is used It replaces the Support Axis which is a solid metal bar located in front of the deburring table table shown in FIGURE 11 on top of the machine The reason for the Roller Support Kit is th...

Page 38: ...ORT KIT LOCATION SEE FIGURE 22 Below are 2 views that show where the Support Axis is located via the circles It is held on by 1 bolt on the other side of the machine The side cover must opened to gain...

Page 39: ...MI Motor Type AL 100U 02 Volt 230 Hz 60 l min 3420 Weight 210 2011 Sr No RED ALMI Motor Type AL 100U 02 Volt 230 Hz 60 l min 3420 Weight 210 2011 Sr No GREEN GREEN RED ALMI Motor Type AL 100U 02 Volt...

Page 40: ...be at least flush or slightly below the surface of the metal deburring table Make sure all burrs are removed Front of Deburring Table Bolt Roller Support to deburring table as square as possible maki...

Page 41: ...04 00302 Roller Holder available for the AL100U Grinder Notchers This is a sheetmetal part that attaches to the front of the machine There are 2 slots in the front on the column of the AL100U and the...

Page 42: ...RIOUS BODILY INJURY R929 30mm RX66 30mm RED GREEN ALMI Motor Type AL 100U 02 Volt 230 Hz 60 l min 3420 Weight 210 2011 Sr No KEEP LID CLAP CLOSED WHILE BELT IS IN MOTION FAILURE TO COMPLY COULD RESULT...

Page 43: ...A042 21 3 3 4 A042 26 9 1 A042 33 7 1 1 4 A042 42 4 1 1 2 A042 48 3 2 A042 60 3 2 1 2 A042 73 1 TUBE PART NUMBER 1 00 A042 26 1 25 A042 32 1 50 A042 38 1 75 A042 44 2 00 A042 50 2 50 A042 65 3 3 00 A0...

Page 44: ...235 Bearing Holder Assy 1 01210 M8x100 Hex Stud Bolt M 8 x 100 8 8 1 38130 M8 Plain Washer M 8 1 01300 M8 Hex M 8 1 04 00185 Spacer 1 M090 00002 Die Spring 25 1 12 5 x 38 1 12300 M8 Hex Lock Nut M 8 1...

Page 45: ...2 ALMI Sticker 14 8 x 4 6cm 56 1 04 00111 Column asm 57 1 04 00073 Base asm 58 1 04 Door Assembly 49 1 04 00045 Door Lock 50 3 01210 M12x35 Hex Stud Bolt M 12 x 35 8 8 51 2 38130 M12 Plain Washer M12...

Page 46: ...AP CLOSED WHILE BELT IS IN MOTION FAILURE TO COMPLY COULD RESULT IN SERIOUS BODILY INJURY CAUTION WHEN OPERATING THIS MACHINE ALWAYS WEAR EYE PROTECTION READ OWNERS MANUAL ALWAYS WEAR EAR PROTECTION A...

Page 47: ...00 M12 Hex Nut M12 1 04 00158 Block 1 M019 00001 Handwheel 3 01210 M8x35 Hex Stud Bolt M8x35 9 38430 M8 Plain Washer M8 2 38583 8x14 Pasring 0 3mm 8x14 2 04 00033 Guide Shaft 8 01210 M8x20 Hex Stud Bo...

Page 48: ...3 214012 214012 84 4 5 6 7 8 9 10 11 12 13 14 15 11 9 17 20 21 22 37 23 19 18 17 16 24 201212 M10x35 201212 M10x35 KEEP LID CLAP CLOSED WHILE BELT IS IN MOTION FAILURE TO COMPLY COULD RESULT IN SERIO...

Page 49: ...e clamp and is a real Time Saver when you have many pieces of tubing that are the same length that need to be notched Contact your Dealer or call us at 1 605 859 2542 STOP HOLD TUBE AGAINST STOP COMPL...

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