SCIFIT PRO1000 Sport Service Manual Download Page 1 | Manualshive

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SCIFIT PRO1000 Sport Service Manual Download Page 1

Pro1000

Service Manual

SALES: 800-278-3933
CUSTOMER SERVICE: 800-745-1373

Revision: August 1999

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Summary of Contents for PRO1000 Sport

Page 1: ...Pro1000 Service Manual SALES 800 278 3933 CUSTOMER SERVICE 800 745 1373 Revision August 1999 ...

Page 2: ...Adjusting the Speed Sensor 8 Procedure 4 Removal and Replacement of the Brake Assembly 8 Procedure 5 Tightening the Poly V Belt 9 Procedure 6 Checking and Adjusting the Tension in the Chains 9 IV Figures Figure 1 Pro1000 Total Assembly 1 53 11 Figure 2 Pro1000 Main Frame 54 99 12 Figure 3 Pro1000 Optional Parts 100 112 13 Figure 4 Power Entry Module with Fuse Holder 14 Figure 5 Pro1000 Wiring Diag...

Page 3: ...e to consult the correct figures when servicing equipment When troubleshooting the actions taken to resolve problems should be performed in the order stated Deviating from this sequence may cause damage to the equipment and lead to unnecessary repairs Technical Support For further assistance in service of SCIFIT products please call 800 745 1373 extension 21 The technical support department is sta...

Page 4: ...Power supply board Item 87 is faulty Set dip switch to 01 Check and replace power supply board as needed See Procedure 2 1 4 LED s on upper board Item 2 blinking off on then go dead Ribbon cable Item 6 connections are loose Faulty power supply board Item 87 Display board Item 2 is faulty Check and replace accordingly Unplug and re plug machine to reset Check and replace power supply board as neede...

Page 5: ...ace display board 1 8 Program stops lines of dots shoot across screen Ribbon cable connection is loose Item 6 Display board Item 2 is faulty Check and adjust cable connection as needed Replace display board 1 9 Machine shuts down in programs but works in manual Display board Item 2 is faulty Replace display board 1 10 Can t select program or enter information and no beep when buttons are pressed O...

Page 6: ...rotate each item separately Replace bearings if source of noise With chains and poly v belt removed rotate the brake assy Replace bearings if source of noise With the chains removed rotate each sprocket in the freewheel direction Replace if source of noise and or rough operation 2 4 Crank bars Item 101 stick and or slide roughly into the crank hub assy Item 105 Crank bars have dents and or burrs I...

Page 7: ...Item 74 as needed See Procedure 3 Check that brake wires are properly connected Check and replace power supply board as needed See Procedure 2 2 8 Very little resistance at any level Speed sensor Item 74 improperly adjusted Bad speed sensor connection with power supply board Item 87 Check and adjust the speed sensor as needed See Procedure 3 Check voltage at power supply board See Procedure 2 ...

Page 8: ...bbon cable 8 The power supply board Item 87 can now be removed Reinstallation is the reverse of removal 9 After reinstalling the power supply board perform the following procedure to test correct reinstallation a Plug into power source and turn on b The message SCIFIT FOR SCIENTIFIC SOLUTIONS should be scrolling across upper display board If not see troubleshooting table c Press the start button d...

Page 9: ...power supply board Refer to Fig 5 The voltmeter should read 4 5 VDC 9 If there is no voltage replace the power supply board Item 87 see Procedure 1 If 4 5 volts are present replace the speed sensor Procedure 4 Removal and Replacement of the Brake Assembly 1 Remove all the crank bars Items 8 and 53 and crank hub assemblies Item 55 from the unit 2 Remove the screws Item 15 that fasten the covers Ite...

Page 10: ...llowing values will be displayed 20 00 in TIME 0 in RPM and 4 in LEVEL If the display doesn t default to these values perform Procedure 3 13 Press the START STOP button once and press the SCAN HOLD button to hold the RPM function Press and hold the DOWN ADJUST arrow until 0 0 is displayed in the LEVEL window 14 Rotate the crank arms at one revolution per second and ensure display accurately reads ...

Page 11: ...ents and checking the deflection of the chain between increments 2 If the chain needs adjusting loosen but do not remove the 20 nut that fastens the shaft assembly Item 90 to the main frame 3 To tighten the chain the shaft assembly needs to be moved in the direction of the seat To loosen the chain the shaft assembly needs to be moved towards the brake drive pulley With the nut still on the shaft u...

Page 12: ...11 IV Figures Figure 1 Pro1000 Total Assembly Items 1 53 ...

Page 13: ...12 Figure 2 Pro1000 Main Frame Items 54 99 ...

Page 14: ...13 Figure 3 Pro1000 Optional Parts Items 100 112 ...

Page 15: ...14 Figure 4 Power Entry Module with Fuse Holder ...

Page 16: ...15 Figure 5 Pro1000 Wiring Diagram ...

Page 17: ... 16 cover right gray dull 65201RG2 1 cover left gray dull 65200LG2 1 17 decal serial number 2 18 nut 5 16 18 blk 2 19 lockwasher 5 16 blk 2 20 wheel front pro II 70400 2 21 bolt 5 16 18 x 1 75 blk 2 22 bolt 3 4 18x6 blk 2 23 decal UL certification 1 24 base Pro II 70396 1 25 extrusion rail roller seat A1030 2 26 nut pan 5 16 18 12 27 lockwashers 5 16 pltd P1059 12 28 bolt 5 16 18 x 3 pltd 12 29 se...

Page 18: ... 32x 75 s h blk 3 56 lockwasher 10 pltd 3 57 shaft brake drive pulley 68312 2 1 58 bolt M5x 8x19 socket cap 3 59 ring snap retainer 1 2 1 60 bearing hub brake drive 68012 2 61 lockwasher 8 pltd 11 62 hub brake drive pulley hubed 68316 2 1 63 pulley brake drive 68313 1 64 freewheel Pro II shimano 68013 4 65 0 020 and 0 035 shims NA 66 tape pickup speed 65141 1 67 bolt 8 36x1 188 blk 1 68 brake assy...

Page 19: ...CB 65160 1 93 nut 5 16 18 pltd 6 94 axle long top 66370L 1 bearing axle 66370B 2 nut M2x1 5 2 shell bearing crank hub Sin0407 1 ring snap retainer 1 2 95 cotter pin 9mm 66372 2 96 mount hub sleeve wide 66354 1 1 97 lockwasher 5 16 pltd 6 98 bolt 5 16 18x2 5 pltd 6 99 bolt 3 8 24x2 75 pltd 4 100 screw M6x1 0x25 s h 2 101 bar hand crank 66311 2 102 roll pin 3 16x1 2 1 103 screw M5x 8x12 b h blk 16 1...

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