
2 - INSTALLATION
2-4
Version 1.23
MODEL 5000 SERIES MANUAL
Figure 2-1 Relay Handler Interface
2.2.2 Electronic Start-Test
Start-test relay power is obtained from the handler. Jumper the header pins on the
Handler PC Board labeled “HANDLER 12V”. Be sure system main power is turned
off before removing the PC board. Wire 12 volts from the handler to pin 24 on rear
panel handler I/O connector. Start-test return is pin 25 (see handler connection table,
Figure 2-1, or Handler schematic). To start a test, handler should pull pin 25 to
ground with respect to handler 12 volts. Use EOT, EOT return, fail or bin, and diode
polarity results as required. Note that EOT has a separate return which may need to
be tied to handler common (dependent on handler). Make connection to handler
from the 5000 Series Tester using standard 25-pin D type connector cable. Use
TRW cinch type DBM-25P for solder connections, 3M P/N 3482-1000 for ribbon
cable, or other equivalent.
HANDLER BOARD
600-040
HANDLER INTLK
EOT RETURN
K19 EOT
K18 BIN FAIL
K1 BIN 1
K2 BIN 2
K3 BIN 3
K4 BIN 4
K5 BIN 5
K6 BIN 6
K7 BIN 7
K8 BIN 8
K9 BIN 9
K10 BIN 10
K11 BIN 11
K12 BIN 12
K13 BIN 13
K14 BIN 14
BIN COMMON
BIN 15
BIN 16
5000 SERIES 12V RETURN
INTLK
HANDLER 12V
35mA, 12V START RELAY
K20
JP7
JP8
5000 SERIES 12V
JP9
JP10
12
24
25
23
13
9
10
11
8
7
6
5
4
3
2
1
14
15
16
17
18
19
20
21
22
1
2
3
1
2
3
JP9 & JP10 SHOWN FOR BINs 15 & 16
MOVE JP9 & JP10 TO 2-3 FOR REV. POLARITY
K15
K16
K17
Summary of Contents for 5000 Series
Page 2: ......
Page 4: ......
Page 10: ......
Page 30: ...TABLE OF CONTENTS xx Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 38: ...1 OVERVIEW 1 8 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 52: ...3 THEORY 3 6 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 62: ...4 SPECIFICATIONS 4 10 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 64: ...5 BASIC OPERATION 5 2 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 102: ...6 PC SOFTWARE 6 38 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 218: ...7 MAINTENANCE TROUBLESHOOTING 7 116 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 226: ...8 LOW CURRENT DECK 8 8 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 234: ...10 PIN PROGRAMMABLE SCANNER 10 4 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 242: ...APPENDICES 13 2 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 244: ...APPENDIX A 13 4 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 250: ...APPENDIX C 13 10 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 252: ...APPENDIX D 13 12 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 254: ...APPENDIX E 13 14 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 258: ...APPENDIX F 13 18 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 262: ...APPENDIX G 13 22 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 268: ...APPENDIX H 13 28 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 290: ...APPENDIX I 13 50 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 292: ...APPENDIX J 13 52 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 296: ...APPENDIX K 13 56 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 304: ...APPENDIX M 13 64 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 308: ...APPENDIX N 13 68 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 312: ...APPENDIX P 13 72 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 316: ...14 APPLICATION NOTES 14 2 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 318: ...APP 001 14 4 Version 1 23 MODEL 5000 SERIES MANUAL Figure 14 2 APP 001 Test Screen ...
Page 320: ...APP 001 14 6 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 322: ...APP 002 14 8 Version 1 23 MODEL 5000 SERIES MANUAL Figure 14 6 APP 002 Bin Sort Screen ...
Page 324: ...APP 003 14 10 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 326: ...APP 004 14 12 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 332: ...APP 006 14 18 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 336: ...APP 007 14 22 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 338: ...APP 008 14 24 Version 1 23 MODEL 5000 SERIES MANUAL ...
Page 340: ...APP 009 14 26 Version 1 23 MODEL 5000 SERIES MANUAL ...