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ThermoControl Plus 4

Eight controller circuits 1-stage
Four controller circuit 2-stage

Operating and

Installation Manual

Schwank Group

P.O.Box 988 2 Schwank Way @ Hwy. 56N

Tel:1

-877-446-3727 Fax: 1-866-361-0523

[email protected]

www.schwankgroup.com IM100630

RL:2

JUNE2010

Summary of Contents for ThermoControl Plus 1

Page 1: ...r circuits 1 stage Four controller circuit 2 stage Operating and Installation Manual Schwank Group P O Box 988 2 Schwank Way Hwy 56N Tel 1 877 446 3727 Fax 1 866 361 0523 tsa schwankgroup com www schw...

Page 2: ...time program 13 4 4 5 Program the switch points 14 4 5 Holiday program 15 4 6 Manual operation FIX 16 4 7 Button for service maintenance mode 16 5 SET UP THE OPERATING PARAMETERS 17 5 1 Enter the numb...

Page 3: ...6 11 Common fault signals 30 7 TECHNICAL PARAMETERS 31 8 WIRING DIAGRAMS 33 8 1 Standard Tube Heaters single and two stage zones 33 8 2 Two stage Tube Heaters two stage zones 34 Two stage Tube Heaters...

Page 4: ...l optional feature is a setback override bu tton that manually extends the programmed heating period This bu tton is installed parallel to th e sensor By pushing the button 1 sec the nominal value of...

Page 5: ...iring diagram located in the switchboard Minimum Wiring Connection It is the installer s responsibility to ensure that wire gauge is sufficient to provide 24Vac from the transformer to the controller...

Page 6: ...rameter shown in the display The chosen selected parameter can be modified using the buttons 7 Clock button display and modify time and date 8 FIX Toggles between programmed and FIXED modes 9 PR To ch...

Page 7: ...fan is working optional Indication of the chosen control circuit Indication of which relay output and which sensor inputs are used in the specific control circuit Display of the outside te mperature o...

Page 8: ...by pushing the ZONE button All settings of the control zone can be managed During adaptive heat recovery optimised heat time the OPT symbol appears The activati on time of a specific zone is dependen...

Page 9: ...emperatures can be changed within the range 3 35 C 37 95 F Push the DISP button to switch the current display back to the main displa y automatic after one minute if no button pushed The current occup...

Page 10: ...month March 21st day is displayed In the upper display 3 Day indicates the third day in the week or Wednesday 1 Monday etc Push the button once more to switch the display back to the full normal clock...

Page 11: ...he month respectively will be shown on the display When the year has been modified the day of the week may change according to the calendar in this case 3 To change the setting press SEL First the mon...

Page 12: ...d switch points one by one Over the symbol the number of the switch point is displayed The upper part of the display 1 2 3 4 5 Day indicates which days of the week 1 Monday the switch function occurs...

Page 13: ...er a battery change The saved switch points are independent of the battery The pr ogram is saved on a secured EEPROM memory Time programs cannot be lost as a consequence of a battery change or dischar...

Page 14: ...rent day groups or only single days 1 Monday Next press the SEL button to modify the hour of the day 12 The required time 7 can be set with Then press SEL to select the minutes 00 The required time 35...

Page 15: ...am activates in all control circuits that are set to the automatic mode If a control circuit is working on a fixed mode FIX the holiday program does not come into effect Push the button again to modif...

Page 16: ...r example continuous FIX mode The control unit switches back to the main display and the selected mode is activated night temperature mode day temperature mode freeze protection temperature For servic...

Page 17: ...ase Setup switch is located inside the outer enclosure case to the left side of the battery The application program is selected at the controller unit P1 P2 P3 P4 P5 Perform this operation with the ma...

Page 18: ...sor correction if the sensor could not be mounted at the optimal location the measured temperature can be revised 9 9 10 0 C 9 9 10 0 F t1 Heater starts and runs at full power then stops at the progra...

Page 19: ...start point of the recovery time to the current situation Exhaust fan post purge time After a heating zone two stage luminous has been switched off the exhaust fan can continue to run until the set ti...

Page 20: ...ears in the display Press the DISP button and the parameters that were saved by the setup technician will reload Switch from LOAd to FACt using the button If FACt appears in the display push the DISP...

Page 21: ...troller power supply connection terminals are identified as L 24V and COM The COM connection point is the common ground in the circuit it is directly connected to the points of the relay outputs marke...

Page 22: ...ol heaters and ancillaries Note that the total load is limited to 6 3 A 6 4 Zone Configuration Standard Tube Heaters single firing rate Standard tube heater zones can be set up as single stage or two...

Page 23: ...stage Two stage zones have a proportion of the heaters on low stage with the balance of the heaters in the zone on high stage The quantity of luminous heaters in a zone is typically limited by the di...

Page 24: ...o the zone transformers field supplied Single stage zones are controlled by the heater outputs 20 35 Single stage zone exhaust fans are wired in parallel to the heater zone transformer The 120V 24Vac...

Page 25: ...an for the two stage zone The fan for the two stage zone is controlled by the controller fan outputs 10 11 Fans for the single stage zones are controlled by the heater outputs 24 35 Single stage zone...

Page 26: ...e two stage zones The fans for the two stage zones are controlled by the controller fan outputs 10 11 and 12 13 Fans for the single stage zones are controlled by the heater outputs 28 35 Single stage...

Page 27: ...t fans for the two stage zones The fans for the two stage zones are controlled by the controller fan outputs 10 11 12 13 and 14 15 Fans for the single stage zones are controlled by the heater outputs...

Page 28: ...ed to power the exhaust fans for the two stage zones The fans for the two stage zones are controlled by the controller fan outputs 10 11 12 13 14 15 and 16 17 The 120V 24Vac zone transformer is sized...

Page 29: ...nd the ALr symbol appears in the display If the contact is not used bypass the connections 6 9 Remote Control Connect dry contact to this input The contact must be provided by low voltage Class 2 rate...

Page 30: ...her control zone press ZONE in doing so the red ERROR signal won t disappear because the cause of the problem is not yet solved The blinking ERROR signal and the activated error relay can be deactivat...

Page 31: ...dates or calendar data are in conflict for example the end date is earlier than the start date of a holiday period In case of data entry error the holiday program won t activate This display represen...

Page 32: ...fired radiant heaters programmable Hysteresis 0 2 2 0 C 0 4 3 6 F Integration band two stage operation only 0 5 3 0 C 1 0 5 5 F Integration time two stage heater operation only 10 99 minutes Sensor co...

Page 33: ...s 1 2 4 8 1 Standard Tube Heaters Single stage zone 1 8 Zones Two stage zones 1 4 Zones refer to section 5 and 5 2 Wire each of the low and high stage zones as below Jumper position and controller pro...

Page 34: ...34 8 2 Two Stage Tube Heaters 1 4 two stage zones refer to section 5 and 5 2 See internal burner wiring diagram next page...

Page 35: ...35 8 2 1 Two Stage Tube Heater Internal Burner Wiring See zone wiring diagram previous page...

Page 36: ...36 8 3 Luminous Heaters single stage 1 8 Zones...

Page 37: ...37 8 4 Luminous Heaters Two stage Zones 1 4 Zones...

Page 38: ...parallel to the SR to operate the heaters if humidity rises above humidity set point even though temperature set point may be satisfied Other inputs such as coin operated equipment can also be connect...

Page 39: ...3615 2 12946 3 12313 4 11715 5 11149 6 10614 7 10107 8 9628 9 9174 10 8744 11 8336 12 7950 13 7584 14 7237 15 6907 16 6595 17 6298 18 6016 19 5749 20 5495 21 5253 22 5024 23 4805 24 4598 25 4400 26 42...

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