Schwank 40660000 Technical Manual Download Page 5 | Manualshive

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Revision: 3.0

Page 4 of 71

1.

General

This operating manual describes the SchwankControl heating control system, its settings and operation, as well
as connection options for sensors, automatic burner control units and building control systems.

This operating manual provides information on:

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Safety

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Technical specifications

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Components

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User interface

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Mounting

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Installation

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Maintenance

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Summary of Contents for 40660000

Page 1: ...SchwankControl Touch Schwank GmbH Bremerhavener Stra e 43 D 50735 Cologne Tel 49 0 221 7176 0 Fax 49 0 221 7176 288 E mail info schwank de Internet www schwank de Language English Date 25 Februar 201...

Page 2: ...Temperature and humidity setpoints 12 5 3 3 Info bar status flags 13 5 4 Times menu 15 5 4 1 Time program 15 5 4 2 Holiday periods 16 5 4 3 Date and time 17 5 4 4 Time zone 17 5 4 5 Info 17 5 5 Setti...

Page 3: ...7 Temperature time program OFF 28 7 5 8 Temperature time program ON 28 7 5 9 Water meter 28 7 5 10 Hybrid switch off 28 7 5 11 Fan error display 28 7 5 12 Control unit factory settings 28 8 Parameters...

Page 4: ...trol configuration 55 11 3 Modbus register description without adapter 55 11 4 BMS connection via Modbus adapter 55 11 4 1 Wiring for converter 56 MODBUS RTU MODBUS TCP or BACNet Ip 56 11 4 2 Wiring f...

Page 5: ...eating control system its settings and operation as well as connection options for sensors automatic burner control units and building control systems This operating manual provides information on Saf...

Page 6: ...sonal injury or damage to property It is essential that you comply with the technical data connection details and ambient conditions Safety requirements Check the electrical equipment regularly When w...

Page 7: ...260 x 190 x 170 mm Weight 1 1 kg Table 1 Technical specifications Network and buses For setting up larger heating systems up to eight control units with a maximum of two operating units can be connect...

Page 8: ...t an operating unit and a touch screen in a single housing Figure 1 Control unit 1 Type plate 2 Main switch 3 LED green Ready for operation 4 LED yellow Continuous light service required Flashing chim...

Page 9: ...me screen Logging out while the control is running activates the idle screen Automatic logout takes place after a pre defined period section 5 4 1 or by pressing the Home button To unlock the idle scr...

Page 10: ...mode Chimney sweep mode active for at least one control unit Step by step navigation Change values OR Close window Disable options Reject change OR Activate option Confirm entry Edit content Reset val...

Page 11: ...trol unit Control units in the bus greyed out not assigned At least one error message in the control unit 5 2 5 Error screen An illuminated red LED lamp on the outside of the housing signals an error...

Page 12: ...adjusted to day temperature Night Permanently adjusted to night temperature Holiday Permanently adjusted to holiday temperature Antifreeze Permanently adjusted to antifreeze temperature Automatic mode...

Page 13: ...ut to only those zones in automatic mode that take holiday periods into account Setting holiday periods is described in section 5 4 2 5 3 2 Temperature and humidity setpoints The setpoints for tempera...

Page 14: ...activated by digital input only in automatic mode OR Night Night activated by digital input only in automatic mode OR Antifreeze OR Holiday OR Manual mode 3rd Symbol Automatic mode section 5 3 1 Inac...

Page 15: ...input OR Partial load OR Full load Heater ON activated by digital input 8th Symbol Additional information for Symbol 7 ON Heater is switched on OFF Heater is switched off LOW Heater running at partia...

Page 16: ...Time program The ON time period is set within the time program Outside of this period operation changes to the OFF state Programming is only carried out for automatic mode and each zone must be assig...

Page 17: ...en into account in Automatic mode including holidays section 5 3 1 During this time the selected zone is heated to the previously determined holiday temperature A total of up to 6 different holiday pe...

Page 18: ...is screen shows the serial numbers of the boards as well as the current firmware version and further LAN information The number in brackets behind indicates the address of the board in the CAN bus The...

Page 19: ...tion 5 1 Figure 19 General settings 5 5 1 Network settings Figure 20 Network settings Switch between DHCP and static IP 5 5 2 Change PIN Figure 21 Change PIN SchwankControl Touch has 2 PIN levels PIN...

Page 20: ...ted for the parameterised time period Premise The overtime button for the corresponding zone must be installed Execution By pressing the overtime button for at least three seconds the setpoint changes...

Page 21: ...he heating command to the heater relay or bus is only given when fan monitoring has been enabled at the digital input Premise The Fan monitoring function for the corresponding zone is set at the corre...

Page 22: ...the set gradient This happens automatically with each setpoint change If gradient limiting is active the current temperature setpoint grey and the target temperature setpoint black are displayed alte...

Page 23: ...on 5 2 2 No PIN is required for this Procedure Touch a control unit once chimney sweep mode is activated for all zones of this control unit Touch the control unit again chimney sweep mode is deactivat...

Page 24: ...h an E expert inside To log out touch and hold the Home button 7 1 Heater type configuration To ensure correct operation first select for each zone the type of heater installed If no heater type has b...

Page 25: ...ignment Function Symbol Function description Permanently Off Deactivation of an unused power relay Permanently On The relay is permanently switched on without a control request Heater On Off The heate...

Page 26: ...ted Relay release The automatic assignment of all zones cannot be changed The input must be set to release the power outputs of the control unit Without this release the assigned heaters cannot be swi...

Page 27: ...tic burner control units ABCU are assigned to their zone via the software Background Schwank IC4000s incl Modbus interface no longer need to be permanently wired to a specific zone They can be specifi...

Page 28: ...digital control input which receives the pulses from the gas meter section 7 3 The calorific value of the gas in kWh m is known The flow volume in m gas meter pulse is known To calculate the energy c...

Page 29: ...perature of the corresponding zone is always active in automatic mode if at least one of the assigned time programs is in the ON state 7 5 9 Water meter When operating a hybrid system the value of a w...

Page 30: ...ion 5 6 2 OR fixed preheating time selectable Heating gradient Manual setting OR Adapted value from switch on optimisation section 5 6 2 Kp Proportional coefficient P component Tn Reset time I compone...

Page 31: ...control output are displayed in the info bar section 5 3 3 in expert mode Single stage One output relay is assigned to the heater section 7 2 Switch on threshold Switch off threshold The status icons...

Page 32: ...perating unit and control unit ABCU not available at this address or not assigned to any zone Modbus communication error Number Code number of the pending error for error codes see IC4000 documentatio...

Page 33: ...lected IC4000 error list and counter Current status of the IC4000 Error list Error list As soon as an error occurs it is displayed in this list with the frequency of its occurrence Each error counter...

Page 34: ...nd operating time of the 4th zone 9 3 Events The event log can be accessed from various places Access to event log From where What is displayed Diagnostics current section All control unit events Zone...

Page 35: ...et a desired day for viewing Touching the calendar icon allows you to switch between day and week view see illustration In the week view the date displayed in the menu bar is the beginning of the week...

Page 36: ...ticularly large hall or in a hall with an extreme temperature gradient you can calculate an average value for each zone instead of using a single temperature sensor 10 2 Battery Button cell Lithium CR...

Page 37: ...Room temperature sensor 2 x 1 5 mm 2 x 0 8 mm Y St Y 2 x 2 x 0 8 Outdoor temperature sensor 2 x 1 5 mm 2 x 0 8 mm Y St Y 2 x 2 x 0 8 MODBUS devices 3 x 1 5 mm 3 x 0 8 mm shielded Y St Y 2 x 2 x 0 8 MO...

Page 38: ...on modulation addressing Figure 37 IC 4000 connections as per delivery status Terminal resistance PIN open GDM plug wiring L N PE Lo Connection Maximum cable cross section Recommended cable cross sect...

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Page 42: ...imum of 32 addresses can be assigned per zone All IC 4000s are delivered with the MODBUS address 1 Figure 41 MODBUS addressing IC 4000 delivery status The automatic burner control unit is parameterise...

Page 43: ...r closed or connected The bus must either end at the clamping unit with a terminating resistor OR the wiring must lead to the next node Bus termination To terminate the buses a 120 terminating resisto...

Page 44: ...cker IC 4000 f r modulierende Ger ten Im Standardfall kann ber Kontakt 3 des GDM Steckers ein 230VAC St rmeldesignal abgegriffen werden Bei alternativem Anschlu Modulation ist nun auf Kontakt 3 des GD...

Page 45: ...g Parameter PP01 der IC 4000 Parameter PP01 ist werksseitig auf 1 gesetzt Modbus Kommunikation Bei alternativem Anschlu Modulation ist Parameter zwingend auf 0 zu setzen 3 Changing parameter PP01 of t...

Page 46: ...ehl z B Neustart f r 1 Minute in maximaler modulierender Stufe Danach entsprechend dem aktuellen Modulationssignal 5 Note regarding modulation behaviour during commissioning maintenance The maximum mo...

Page 47: ...is shown if APS is active without fan activation 05 Encoder Signal Missing Error is shown if PWM fan is selected but no Hall signal or speed 10 rotations per second This error is shown after 3 seconds...

Page 48: ...its need to be connected to the control at any one time see circuit diagram below The circuit diagram is also stuck to the inside of the cover of each temperature sensor Clamping unit 1 C OTS is used...

Page 49: ...Revision 3 0 Page 48 of 70 Room temperature sensor RTS Wiring Part number 40652071 SchwankControl Touch Wire red white ThermoControl versions Wire red black...

Page 50: ...hall to calculate an average temperature From the control point of view these 4 RTSs correspond to exactly one room temperature sensor for one zone In this way the zone to which this interconnected te...

Page 51: ...wired connection Connection clamp Screw clamps max 1 5 mm Switching output Relay 24 V 1A potential free changer Power consumption 24 44 mA response time r h 8 sec 63 dew Sensor setting up time 60 min...

Page 52: ...FF OFF ON N A N A 0 g kg 50g kg OFF OFF ON ON N A N A 0 g kg 80g kg OFF ON ON ON N A N A Dew point 0 C 50 C OFF ON ON OFF N A N A 50 C 100 C ON OFF OFF ON N A N A 20 C 80 C OFF ON OFF ON N A N A Entha...

Page 53: ...iring Mounting Advice The convection must be aligned at the bottom to ensure a flow of air up see marking back of the housing The sensor should always be mounted in an appropriate distance to the heat...

Page 54: ...Revision 3 0 Page 53 of 70 10 10 Characteristic sensor curves 10 10 1 Temperature sensor...

Page 55: ...Revision 3 0 Page 54 of 70 10 10 2 Humidity sensor...

Page 56: ...address 0 auto Modbus slave addr corresponds to control address 1 8 OR Modbus slave addr freely selectable from 1 254 11 3 Modbus register description without adapter On request we will provide you w...

Page 57: ...subnet range of the customer If we do not know the customer IP on delivery we burn a standard IP which is glued to the corresponding adapter This IP must be adapted to the customer if necessary This...

Page 58: ...Revision 3 0 Page 57 of 70 11 4 2 Wiring for converter MODBUS RTU KNX Comes with the adapter in printed form...

Page 59: ...Page 58 of 70 12 Appendix 12 1 Drilling dimensions Standard housings 40660000 40660010 40660020 40660130 40660140 40660150 40660170 40660180 NOT DRAWN TO SCALE each device comes with a 1 1 scale boreh...

Page 60: ...Revision 3 0 Page 59 of 70 Control unit for control cabinet installation 40660040 NOT DRAWN TO SCALE each device comes with a 1 1 scale borehole template...

Page 61: ...Revision 3 0 Page 60 of 70 Housing for SAV2 and Hybrid Large housing for SAV2 and Hybrid 40660190 40660200 NOT DRAWN TO SCALE each device comes with a 1 1 scale borehole template...

Page 62: ...2 Switch off the device at the main switch 3 Remember the pre setting original position at the address switch Then turn address switch to address 0 4 Connect with PC using a standard Micro USB cell p...

Page 63: ...PIN 4711 Time until chimney sweep mode ends automatically 120min Time Current time Daytime saving not activated Time zone adjustment not activated Language English Time programs Time Program 1 Monday...

Page 64: ...r stage Relay3 Zone1 fan on off Relay 4 6 Deactivated Digital inputs 1 6 No function Heater Modbus addresses No assignment at all More Release contact Opening Gas meter 0 01 m pulse Heating time exten...

Page 65: ...lag time 0sec 0min Single stage Switch off threshold 5 Switch on threshold 20 Two stage Switch off threshold 5 Switch on threshold 20 Full load threshold Off 50 Full load threshold On 60 Modulating S...

Page 66: ...to a computer or the local network via a LAN cable The connector for the LAN cable is located on the board of the control unit Figure 36 LAN connection 1 Setting the SchwankControl IP address 2 Enteri...

Page 67: ...Revision 3 0 Page 66 of 70 13 EU Declaration of Conformity...

Page 68: ...geleinheit im Geh use H 120 mm Control unit in housing H 120 mm SchwankControl Bedieneinheit Operating Unit Part No 40660020 Bedieneinheit im Geh use H 90 mm Operating unit in housing H 90 mm SchwankC...

Page 69: ...P SchwankControl Umsetzer Converter Part No 40660140 Umsetzer Converter MODBUS RTU BACNet IP SchwankControl Umsetzer Converter Part No 40660150 Umsetzer Converter MODBUS RTU KNX SchwankControl CAN Rep...

Page 70: ...40660050 SchwankControl Geh useunterteil H 120 mm SchwankControl housing bottom part H 120 mm Part No 40660060 SchwankControl Geh useunterteil H 90 mm SchwankControl housing bottom part H 90 mm Part N...

Page 71: ...ung Button for manual heating time extension Part No 40652500 St rmeldeanzeige ZoneErrorBox mit 4 Dioden Error display ZoneErrorBox with 4 diodes Part No 70000141 Luftfeuchtesensor Humidity sensor Par...

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