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SCHUNK VERO-S NSR 138, Translation Of Original Operating Manual

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SCHUNK VERO-S NSR 138 Translation Of Original Operating Manual Download Page 38

Assembly

38

01.00 | NSR 138 / PKL 138 | VERO-S Robot Coupling for Pallet Handling | en |
1509378

6.6 Application example for automated pallet loading

The NSR 138 clamping system was designed for automated pallet
loading.
The robot coupling, with the handling system, is the interface
between the machine work area and pallet rack.

Application example for automated pallet loading

A

: Robots

B

: Robot flange

C

: Robot coupling NSR 138

D

: Pallet coupling

E

: Clamping pallet

F

: Clamping station

G

: Machine table

Summary of Contents for VERO-S NSR 138

Page 1: ...Translation of Original Operating Manual VERO S Robot Coupling for Pallet Handling NSR 138 PKL 138 Assembly and Operating Manual...

Page 2: ...sion 01 00 25 07 2022 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available t...

Page 3: ...Screw tightening torques 18 6 2 General installation notes 19 6 3 Fixing and connection 19 6 3 1 Unlocking connection 22 6 3 2 Turbo connection 22 6 3 3 Air purge connection with cleaning function 23...

Page 4: ...10 Assembly drawings 48 11 Monitoring 51 12 Cone seal 52 13 Declaration of incorporation 55 14 Appendix on Declaration of Incorporation 56 4 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Han...

Page 5: ...anual are provided for basic understanding of the product and may differ from the actual product design We accept no liability for damage resulting from the failure to observe and comply with this ope...

Page 6: ...L 138 VERO S Robot Coupling for Pallet Handling en 1509378 1 2 Applicable documents General terms of business Catalog data sheet of the purchased product The documents labeled with an asterisk can be...

Page 7: ...nd installation and operation notes in this manual and to comply with the maintenance intervals 2 2 Not intended use The VERO S robot coupling for pallet handling is not being used as intended if for...

Page 8: ...ls to ensure that it is secure In pallet handling setup mode only one operator may generally work on the robot system Do not step under raised loads in the robot or automation system clamping pallet c...

Page 9: ...mperatures Wear protective gloves when removing the workpieces Automatic loading is preferred CAUTION Danger from noise generation Physical and mental stress by noise generation during the working pro...

Page 10: ...instructions are based on a normal working environment If the robot coupling is to be operated in an environment with abrasive dusts or corrosive or caustic fumes or fluids prior approval must be obta...

Page 11: ...nel The operator must at least occasionally check that the personnel are behaving in a safety conscious manner and are aware of the potential hazards Danger signs The operator must ensure that the sig...

Page 12: ...months from the ex works delivery date under the following conditions Observe the applicable documents 1 2 6 Observe the ambient conditions and operating conditions Observe the maximum number of clamp...

Page 13: ...4762 M8 x 45 10 9 1 fitting screw M8 x 45 4 1 Accessories see catalog or data sheets when ordering separately Pallet coupling PKL 138 PKL 160 can optionally be used Clamping pin Monitoring module AFS3...

Page 14: ...liness IP 30 in accordance with DIN EN 60529 Noise emission 70 dB A Pressure medium Compressed air Compressed air quality according to ISO 8573 1 6 4 4 max torque when fastening the clamping pin with...

Page 15: ...and palletizing system If it is not taken into account this can result in accidents and damage to the clamping system Calculation example to determine permissible transport load Missing information o...

Page 16: ...robot acceleration the loading weight obtained in the calculation example is permissible When using the PKL 138 If the PKL 160 is used reduced load values apply 5 1 14 A higher loading weight require...

Page 17: ...re that there is no residual energy in the system when performing assembly modification maintenance or adjustment work The hoses and cables required for the energy supply for the robot coupling must b...

Page 18: ...For fastening the clamping pin to the pallet coupling Screw size Strength class Tightening torque Nm M16 12 9 262 For fastening the clamping pallet to the pallet coupling Screw size Strength class Tig...

Page 19: ...relevant openings must be secured with locking screws to prevent dirt or cooling lubricant from entering If several units are activated via shared hose lines supply cables with the following minimum...

Page 20: ...holes at the side as standard Any number of pneumatic screw connections can be fitted for the air supply As an alternative connection option there are four connections 3 7 on the bottom side In this c...

Page 21: ...ion on side G1 8 F Cleaning air connections on side G1 8 G Torque pin variant I via mold inclines on both sides H Torque pin variant II via cylindrical pins I Air outlets cleaning function J Thread M5...

Page 22: ...item 32 included in the accessory kit in every case see chapter Assembly drawing 10 48 6 3 2 Turbo connection The robot coupling has a turbo connection When compressed air is applied it actively supp...

Page 23: ...ly for the air purge function is supplied via two hose lines on a connected system of channels The use of two pressure lines increases the air outlet volume If the air purge function is only controlle...

Page 24: ...Assembly 24 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378 6 3 4 Pneumatic circuit diagram NSR 138...

Page 25: ...ifferent alignment aids for the pallet coupling The mounting interface for the clamping pallet is identical for both versions of the pallet couplings Torque pin variant I Here the pallet coupling is a...

Page 26: ...Assembly 26 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378 Torque pin version I...

Page 27: ...Assembly Torque pin variant II 27 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378...

Page 28: ...g pin may be mounted on the coupling interface with the designated mounting screw The screw must be tightened with the specified torque 6 1 18 Replacements can be supplied by SCHUNK NOTE Check the scr...

Page 29: ...ce of the pallet coupling PKL 138 has three mounting screws and two cylindrical pins for adapting the clamping pallet The long cylindrical screws act as lag screws and guarantee a high holding force a...

Page 30: ...Assembly 30 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378...

Page 31: ...act surface on robot module D Lag screw E Mounting screw DIN EN ISO 4762 M16 12 9 F Bearing surface for clamping pallet G Centering slants for torque pin variant I H Alignment pin 31 01 00 NSR 138 PKL...

Page 32: ...Assembly 32 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378...

Page 33: ...h C Contact surface on robot module D Lag screw E Mounting screw DIN EN ISO 4762 M16 12 9 F Bearing surface for clamping pallet G Centering slants for torque pin variant I 33 01 00 NSR 138 PKL 138 VER...

Page 34: ...y 34 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378 Connection interface between the clamping pallet and pallet coupling PKL 138 The clamping pallet height must be at least...

Page 35: ...h Connection interface between the clamping pallet and pallet coupling PKL 160 The clamping pallet height must be at least 25 mm A Clamping surface of clamping pallet B Screw in depth 35 01 00 NSR 138...

Page 36: ...strip for the pallet coupling The installation dimensions see illustration Tolerances and Installation Conditions for Clamping Pins SPA 40 16 are based on different adapter strip materials for the cus...

Page 37: ...4762 M16 12 9 4 Customized pallet or device steel version 5 Customized pallet or device aluminum version 6 Steel washer SCHUNK Tolerances and installation conditions for installation in a customer spe...

Page 38: ...NSR 138 clamping system was designed for automated pallet loading The robot coupling with the handling system is the interface between the machine work area and pallet rack Application example for au...

Page 39: ...bove Check that the traverse path is collision free through the entire machining area Work at a reduced travel speed when loading Ensure a correctly aligned traverse path for connecting and disconnect...

Page 40: ...port loads A Position the clamping pallet on the clamping station or remove it from the clamping station B Traverse path of the movement axes during loading C Clamping pallet D Clamping station E Conn...

Page 41: ...010 6 4 4 A separate maintenance unit must be used for the air supply The robot coupling is prepared for use with unlubricated compressed air Make sure that the contact surfaces of the interface are a...

Page 42: ...leaks check the entire pneumatic system e g using Metaflux leak detector spray If any leaks are identified check the seals and replace them if necessary Leaks at the plug in connections or in the pne...

Page 43: ...ping pin and clean the clamping faces on the clamping slides and clamping pin Malfunction when loading and unloading the change interface with fitted cone seal Possible cause Solution s Cone seal jams...

Page 44: ...ause Solution s Sealing ring is damaged or deformed Remove seal and replace sealing ring Sealing ring is damaged Initiate loading and unloading process only when clamping slides are fully retracted Se...

Page 45: ...Designation Quantity 05 Sealing ring 1 06 Compression spring 1 07 Countersunk screw ISO 14581 M6 x 12 A2 1 08 O ring 28 x 1 0 1 09 O ring 6 x 1 5 1 10 O ring 6 x 5 5 1 Wearing parts recommend replacin...

Page 46: ...3 5 1 15 Round cord section 66 x 3 5 2 16 O ring 92 x 1 5 1 17 O ring 32 x 1 0 1 18 O ring 28 x 1 0 1 19 Set screw M5 x 8 2 20 Plain bearing bushing 4 21 Cylindrical pin 10 x 55 2 22 Screw DIN EN ISO...

Page 47: ...Quantity 01 Strip 1 02 Clamping pin SPA 40 16 1 03 Screw DIN EN ISO 4762 M16 x 35 1 04 Washer PKL 160 1 05 Screw DIN EN ISO 4762 M8 x 90 2 06 Screw DIN EN ISO 7984 M10 x 20 2 07 Cover plugs 2 KVS 40 I...

Page 48: ...Assembly drawings 48 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378 10 Assembly drawings NSR 138 Accessories to be ordered separately...

Page 49: ...Assembly drawings KVS 40 49 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378...

Page 50: ...Assembly drawings 50 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378 PKL 138...

Page 51: ...Pallet presence monitoring is compatible with pallet couplings PKL 138 ID 1492512 and PKL 160 ID 0471930 Notes on mounting and teaching the monitoring module can be found in the corresponding operatin...

Page 52: ...fitted sealing ring diagonally tilted into the change interface and tighten observing the tightening torque 6 1 18 4 Insert the compression springs 5 Insert the mounting diagonally into the change int...

Page 53: ...Cone seal 53 01 00 NSR 138 PKL 138 VERO S Robot Coupling for Pallet Handling en 1509378...

Page 54: ...Coupling for Pallet Handling en 1509378 A Sealing ring spread for sealing B Clamping slide in closed position without clamping pin C Sealing ring unclamped prepared for loading D Clamping slide unlock...

Page 55: ...ntil conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially...

Page 56: ...2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating...

Page 57: ...ctive devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fitting X 1 5 5 Extreme temperatures X...

Page 58: ...nd safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Po...

Page 59: ......

Page 60: ...Co Spanntechnik KG Lothringer Str 23 D 88512 Mengen Tel 49 7572 7614 0 Fax 49 7572 7614 1099 info de schunk com schunk com Folgen Sie uns I Follow us 07 2022 2022 SCHUNK GmbH Co KG 01 00 NSR 138 PKL...

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