SCHUNK VERO-S NSE-T3 138 Assembly And Operating Manual Download Page 1

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Translation of Original Operating Manual

VERO-S quick-change pallet system
NSE3, NSE-T3

Assembly and Operating Manual

Superior Cl amping and Gripping

Summary of Contents for VERO-S NSE-T3 138

Page 1: ...Translation of Original Operating Manual VERO S quick change pallet system NSE3 NSE T3 Assembly and Operating Manual Superior Clamping andGripping...

Page 2: ...for the purpose of technical improvement Document number 1152197 Version 03 00 17 05 2019 en H D SCHUNK GmbH Co All rights reserved Dear Customer thank you for trusting our products and our family ow...

Page 3: ...es on safe operation 11 2 9 Transport 11 2 10 Malfunctions 12 2 11 Disposal 12 2 12 Fundamental dangers 12 2 12 1 Protection during handling and assembly 13 2 12 2 Protection during commissioning and...

Page 4: ...and care 49 8 Troubleshooting 50 8 1 The clamping area does not unlock 50 8 2 The clamping area does not unlock properly 50 8 3 The quick change pallet system no longer opens quietly 50 8 4 If the cla...

Page 5: ...strations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under 1 1 2 Page 6 are applicable Pre...

Page 6: ...NSE3 138 V4 K NSE3 138 P NSE3 138 P K NSE T3 138 NSE T3 138 K NSE T3 138 V1 NSE T3 138 V1 K KVS3 138 cone seal Warranty The warranty period is 24 months after delivery date from factory or 500 000 cyc...

Page 7: ...rew NSE T3 138 NSE T3 138 K NSE T3 138 V1 NSE T3 138 V1 K NSE T3 138 V4 NSE T3 V4 K 2 O rings 9 x 1 5 6 cover plugs 6 M8 fastening screws 1 cylindrical pin for V1 V4 KVS3 138 cone seal complete as a m...

Page 8: ...xample It is used as a pressing tool a toolholder a load handling device or as lifting equipment It is used for turning applications over 100 rpm without consulting SCHUNK It is used in working enviro...

Page 9: ...tion Make sure that the contact surfaces of the interface and recesses indented to the locating surfaces above the mounting locations are always clean Under all circumstances prevent any type of chips...

Page 10: ...wledge and experience qualified personnel is able to perform the delegated tasks recognize and avoid possible dangers and knows the relevant standards and regulations Instructed persons were instructe...

Page 11: ...of the product Use the product as intended Observe the safety notes and assembly instructions Do not expose the product to any corrosive media Products for special ambient conditions are excluded Do...

Page 12: ...handling of disposal may impair the product s safety and cause serious injuries as well as considerable material and environmental harm Follow local regulations on dispatching product components for r...

Page 13: ...to their swiveling range Never move loads without supervision Do not leave suspended loads unattended Protection during commissioning and operation Falling or violently ejected components Falling and...

Page 14: ...dental access for people in this area due through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY S...

Page 15: ...tial mechanical hazards Wear personal protective equipment WARNING Risk of injury during commissioning caused by falling of an unlocked device pallet or workpiece During loading check that the couplin...

Page 16: ...nge interface Cleaning the quick change pallet system before loading Ensure careful loading of the change interface Take appropriate protective measures to secure the danger zone Wear personal protect...

Page 17: ...7 NSE3 NSE T3 en 17 CAUTION There is a risk of limbs being crushed by moving parts during manual loading and unloading and the clamping procedure Do not reach into the clamping pin holder Use loading...

Page 18: ...3 138 V1 K x x NSE T3 138 V4 x NSE T3 138 V4 K x x Technical data Designation Type ID No Holding force M10 M12 M16 Pull down force without turbo Pull down force with turbo NSE3 138 1313721 35 kN 50 kN...

Page 19: ...direction connection NSE3 138 K V1 K V4 K NSE T3 138 K V1 K V4 K Central exhaust function Blowing out the change interface 1x direct connection for pneumatic screws threaded connection M7 Holding forc...

Page 20: ...t Designation Type ID No Coupling elements nominal width 3 NSE3 138 P 1337166 Operating pressure max 300 bar Flow rate per minute max 8 l Coupling stroke 4 5 mm Coupling force at 0 bar min 94 N Loadin...

Page 21: ...d by chips and dirt For this reason do not use this installation position Otherwise make sure to fit deeper clearance in front of the movable clamping slides Damage to the clamping module is possible...

Page 22: ...N Danger of injury due to sharp edges and rough or slippery surfaces Wear personal protective equipment particularly protective gloves 1 Check the flatness of the bolting surface 4 3 Page 23 2 Screw t...

Page 23: ...nce offset between the clamping areas to be aligned For the clamping areas that are not intended for aligning the device or pallet clamping pins with centering clearance SPC 40 must be used also refer...

Page 24: ...rce amplification a pressure pulse is sufficient the pressure line can be decoupled the pull in force remains intact If the turbo connection is not used the relevant side of the piston must be able to...

Page 25: ...upply connections must be protected with seal plugs or sealing caps to prevent the ingress of dirt or cooling lubricant Removal from the installation space Detaching threads facilitate the removal of...

Page 26: ...Assembly 26 03 00 1152197 NSE3 NSE T3 en openings must be sealed To do so insert the 9 x 1 5 O rings into the module and seal the bottom direct connections against the flat support surface...

Page 27: ...10 H6 in the lower range For partial and full installation 138 H6 in the upper range The exact position orientation is done with a fitting screw with a diameter of 9 f7 x 5 mm Precise alignment and po...

Page 28: ...tion Two side G1 8 connections which are free when the lower centering diameter 110 H6 is used In this case the bottom openings must be sealed To do so insert the 9 x 1 5 O rings into the module and s...

Page 29: ...ade via the bottom coupling holes in the floor of the unit Alternative connection option Two side G1 8 connections which are free when the lower centering diameter 110 H6 is used In this case the bott...

Page 30: ...Assembly 30 03 00 1152197 NSE3 NSE T3 en...

Page 31: ...M8 screws The assembly module can be positioned by means of two centering diameters of the installation space 110 H6 in the lower range For partial and full installation 138 H6 in the upper range The...

Page 32: ...10 H6 in the lower range For partial and full installation 138 H6 in the upper range The exact position orientation is done with a cylindrical pin with a diameter of 6 m6 x 11 mm Precise alignment and...

Page 33: ...Assembly 03 00 1152197 NSE3 NSE T3 en 33...

Page 34: ...sealing ring diagonally tilted into the change interface and tighten observing the tightening torque 4 7 Page 44 4 Insert compression springs 5 Insert the mounting diagonally into the change interfac...

Page 35: ...Assembly 03 00 1152197 NSE3 NSE T3 en 35 Sequence wheninserting the cone seal Check cone seal for loading with clamping pallet...

Page 36: ...via the bottom M7 connection thread by installing a screw in union Alternatively the air supply can be actuated from a channel bore hole leading out of the installation location of the clamping module...

Page 37: ...ciently thick mounting material The clamping pins can be attached to the workpiece or pallet in 2 different ways The left mounting option in the illustration Mounting the clamping pins is the preferre...

Page 38: ...P K 68 mm NSE T3 138 K V1 V1 K V4 V4 K 68 mm Mounting the clamping pins Tolerances and installation conditions Type ID no A B C D E F G H SPA 40 0471151 12 17 M12 15 20 M10 15 12 SPB 40 0471152 12 17...

Page 39: ...Assembly 03 00 1152197 NSE3 NSE T3 en 39 Usage arrangement of the different types of clamping pins...

Page 40: ...sensors Here the respective clamping slide position effects a build up of pressure in the OPEN or in the CLAMPED condition Either just one of the two monitoring functions or both at the same time can...

Page 41: ...E If the pneumatic monitoring function for monitoring the clamping slide position is not used it must be ensured that the quick change pallet systems can be loaded or unloaded without being damaged Be...

Page 42: ...dule CLAMPED 5 Media transfer unit 1 for pneumatics and hydraulics as well as vacuum can be connected when depressurized 6 Media transfer unit 2 for pneumatics and hydraulics as well as vacuum can be...

Page 43: ...SE3 and NSE T3 by subsequently incorporating the connection thread in the center of the plug For clamping modules with cone seal NSE3 138 K NSE3 138 V1 K NSE3 138 V4 K NSE T3 138 NSE T3 138 V1 K NSE T...

Page 44: ...and cover conversion parts in the clamping pin holder Component Plug basic version Bottom cover Tightening torque Nm 20 20 AFS 138 electronic monitoring systems optional The NSE3 138 K NSE3 138 V1 K N...

Page 45: ...The seal can be optionally retrofitted without removing the unit from the installation space Note The actuation of the exhaust function must take place with the clamping module closed without clampin...

Page 46: ...ntrolled via the media transfer interfaces on the connected clamping pallet The pressure sealed coupling mechanisms do not open until coupling elements are connected Coupling elements must be depressu...

Page 47: ...be damaged or destroyed In this case the system must be inspected and damaged parts must be replaced immediately Only original SCHUNK spare parts may be used WARNING Risk of injury due to losing palle...

Page 48: ...vices WARNING Risk of injury due to sudden movements If the energy supply to the media transfer units is switched on or if residual energy is still present this can cause the clamping device to move u...

Page 49: ...e back cover of the clamping module is spring preloaded and must only be removed by trained specialist personnel The cover can only be disassembled and assembled using a special assembly tool and by o...

Page 50: ...below minimum Required hose diameters see chapter Securing and connecting 4 3 Page 23 The turbo connection is still pressurized Ventilate the connection The quick change pallet systemnolonger opens qu...

Page 51: ...amps when unlocking the module from the change interface Increase loading weight or pressure force The cone seal does not seal Possible cause Remedial measures Sealing ring is damaged or deformed Remo...

Page 52: ...ts recommend replacing when maintenance is performed The bearing shells and cylindrical pins fitted in the drive system of the quick change pallet modules are maintenance free and wear resistant The b...

Page 53: ...screw 2 x 27 Cylindrical pin 1 x x 28 Cylindrical screw 6 x x 28 Cylindrical screw 5 x x 29 Coupling mechanism 2 x 30 Stop sleeve 2 x 31 Flex insert 2 x Parts list key a For basic version for NSE3 13...

Page 54: ...Item Characterization Quantity 1 Mount 1 2 Thrust washer 1 3 Cover plate 1 4 Cover 1 5 Sealing ring 1 6 Compression spring 1 7 Countersunk screw 1 8 O ring 28 x 1 1 9 O ring 6 x 1 5 1 10 O ring 6 x 5...

Page 55: ...Assembly Drawings 03 00 1152197 NSE3 NSE T3 en 55 Assembly Drawings NSE3 138 assembly 10 10 1...

Page 56: ...Assembly Drawings 56 03 00 1152197 NSE3 NSE T3 en NSE T3 138 assembly 10 2...

Page 57: ...Assembly Drawings 03 00 1152197 NSE3 NSE T3 en 57 Cone seal KVS3 138 10 3...

Page 58: ...1313727 1313 728 1313729 1337166 1337167 1327417 1327418 1327419 1327420 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed mac...

Page 59: ...etyintegration X 1 1 3 Materials andproducts X 1 1 4 Lighting X 1 1 5 Design ofmachineryto facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems...

Page 60: ...Informationandwarnings on the machinery X 1 7 1 1 Informationandinformationdevices X 1 7 1 2 Warning devices X 1 7 2 Warning ofresidual risks X 1 7 3 Markingof machinery X 1 7 4 Instructions X 1 7 4...

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