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Basic safety notes

04.00 | UFG 66 | Assembly and Operating Manual | en | 389470

9

2.7 Personnel qualification

Inadequate qualifications of the personnel

If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read

and understood the complete assembly and operating manual.

• Observe the national safety regulations and rules and general

safety instructions.

The following personal qualifications are necessary for the various
activities related to the product:

Trained electrician

Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.

Qualified personnel

Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.

Instructed person

Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.

Service personnel of
the manufacturer

Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.

2.8 Personal protective equipment

Use of personal protective equipment

Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the

occupational health and safety regulations and wear the
required personal protective equipment.

• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and

corners or rough surfaces.

• Wear heat-resistant protective gloves when handling hot

surfaces.

• Wear protective gloves and safety goggles when handling

hazardous substances.

• Wear close-fitting protective clothing and also wear long hair in

a hairnet when dealing with moving components.

Summary of Contents for UFG 66

Page 1: ...Translation of the original manual Assembly and Operating Manual UFG 66 3 jaw insertion gripper...

Page 2: ...rations for the purpose of technical improvement Document number 389470 Version 04 00 26 06 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our fami...

Page 3: ...rating conditions 8 2 7 Personnel qualification 9 2 8 Personal protective equipment 9 2 9 Notes on safe operation 10 2 10 Transport 10 2 11 Malfunctions 10 2 12 Disposal 11 2 13 Fundamental dangers 11...

Page 4: ...389470 6 Maintenance 23 6 1 Notes 23 6 2 Maintenance and lubrication intervals 23 6 3 Lubricants Lubrication points basic lubrication 23 6 4 Assembly drawing 24 7 Translation of original declaration...

Page 5: ...s manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documen...

Page 6: ...touching the workpiece and wear parts are not included in the warranty 1 3 Scope of delivery The scope of delivery includes 3 jaw insertion gripper UFG in the version ordered Assembly and Operating M...

Page 7: ...for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for...

Page 8: ...ize for the application 2 6 Ambient conditions and operating conditions Required ambient conditions and operating conditions Incorrect ambient and operating conditions can make the product unsafe lead...

Page 9: ...ed tasks recognize and avoid possible dangers and knows the relevant standards and regulations Instructed person Instructed persons were instructed by the operator about the delegated tasks and possib...

Page 10: ...evention and environmental protection regulations regarding the product s application field 2 10 Transport Handling during transport Incorrect handling during transport may impair the product s safety...

Page 11: ...he system If the energy supply is connected do not move any parts by hand Do not reach into the open mechanism or movement area of the product during operation 2 13 1 Protection during handling and as...

Page 12: ...o avert danger Until the installed monitors become effective it must be assumed that the drive movement is faulty with its action being dependent on the control unit and the current operating conditio...

Page 13: ...e measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedly and...

Page 14: ...Opening stroke mm Backe 40 Gripping force at 30 bar N 8700 Ambient temperature C Min Max 5 60 Oil volume open cm3 122 Oil volume closed cm3 114 Opening time s 0 6 Closing time s 0 7 Repeat clamping mm...

Page 15: ...ace The values apply to the whole mounting surface to which the product is mounted Requirements for evenness of the mounting surface Dimensions in mm Edge length Permissible unevenness 100 0 02 100 0...

Page 16: ...ls orf the hydraulic connec tion are integrated in the housing Connection dimensions of the base jaws are identical with UFG 32 see catalog 2x fixing bores 8H7 6x counterbores for cylindrical screw M8...

Page 17: ...en 389470 17 4 1 1 2 Double gripper Cover plate for cable rerouting 2x counterbores for M10 DIN EN ISO 4762 Stroke 8 mm Pressure piece The module as a double gripper has to be mounted on the adapter...

Page 18: ...perating Manual en 389470 4 1 2 Hydraulic connection NOTICE Observe the requirements for the hydraulic supply Technical data 14 Single gripper CLOSED 5 OPEN 5 The hydraulic connection is a cable free...

Page 19: ...erating Manual en 389470 19 Double gripper 1 G1 G1 CLOSED 5 G2 OPEN 5 G1 OPEN 5 G2 CLOSED 5 2 G2 Gripper Gripper The hydraulic connection is a cable free direct connection mounted on the bottom Only o...

Page 20: ...mitted bend radius of the cable catalog Avoid contact of the proximity switches with hard objects and with chemicals in particular nitric acid chromic acid and sulphuric acid The inductive proximity s...

Page 21: ...just the query position PG fitting 16 projection over housing floor 5mm Proximity switch cable outlet Proximity switch The inductive proximity switch IN 80 S is installed Adjusting the query position...

Page 22: ...ase jaws jam in housing e g mounting surface is not sufficiently even Check the evenness of the mounting surface Mechanical connection 15 Loosen the mounting screws of the product and actuate the prod...

Page 23: ...ubricants Lubricants harden more quickly at temperatures above 60 C leading to possible product damage Reduce the lubricant intervals accordingly Interval Mio cycles 0 1 6 3 Lubricants Lubrication poi...

Page 24: ...Maintenance 24 04 00 UFG 66 Assembly and Operating Manual en 389470 6 4 Assembly drawing Assembly Included in the seal kit Seal kit can only be ordered completely...

Page 25: ...jaw insertion gripper UFG 66 hydraulic ID number 30014939 30014950 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine i...

Page 26: ...Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positio...

Page 27: ...ing movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electrici...

Page 28: ...fety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portabl...

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