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Assembly and Operating Manual 
 
Quick-Change-System type SWS-I-011 
 

 
 

21 

Date printed 28.02.11 

11 

Bills of materials 

11.1 

Seal kit 

Seal kit (Id.-No. 5517080) 

Pos 

Ident.-Nr. 

Quatity

 

Description

 

23 

9611175 

O-ring 10 x 1,5 mm 

24 

9937644 

O-ring 22 x 2,5 mm 

26 

9936335 

O-ring 30 x 1,5 mm 

39 

9935467 

O-ring 61 x 1,5 mm 

45 

9948373 

O-ring 46 x 1,5 mm 

46 

9611054 

O-ring 3 x 1,0 mm 

Table 8: Seal kit 

11.2 

Bills of spare part 

11.2.1 

SWA-I-011 (Id.-No. 302 810) 

Item  Id.-No. 

Quatity  Description 

Wearing part? 

5516862 

Quick-Change-Adaptor 

 

5516859 

Pin holder 1 

 

9940611 

Locking ring 

 

10 

9941389 

Contact pins A15/E10 

 

12 

9937938 

screws DIN 912/A2 M3 x 22 mm 

 

14 

9660515 

screws DIN 9127A2 M3 x 12 mm 

 

15 

9682006 

Cylinder pin DIN 6325 3m6 x 8 mm 

 

17 

9948366 

Cylinder pin DIN 7979 5m6 x 10 mm 

 

31 

9948367 

Smalley Ring 

 

Table 9: Bill of materials SWA-I-011 

 

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Summary of Contents for SWS-I-011

Page 1: ...complete satisfaction SCHUNK products are inspiring Our detailed assembly and operation manual will support you Do you have further questions You may contact us at any time even after purchase You can...

Page 2: ...ection 8 5 3 2 Electrical connection 9 5 3 3 Pinout of the electrical connection 10 6 TROUBLESHOOTING 11 7 MAINTENANCE AND CARE 13 7 1 MAINTENANCE AND CARE INTERVALS 13 7 2 HINWEISE 13 8 DISASSEMBLY O...

Page 3: ...for any injury or damage resulting from inappropriate use 1 3 Environmental and operating conditions Use the unit only within the application parameters defined in the Technical Catalog The most recen...

Page 4: ...ation and assembly notes are not adhered to 2 Any persons who may be responsible for assembly commissioning and mainte nance of the unit are obliged to have read and understood all of the operating in...

Page 5: ...sive and or aggres sive vapours and or liquids requires the prior consent of SCHUNK 13 Above and beyond that the safety and accident prevention regulations in force at the location of use apply 2 Warr...

Page 6: ...e Quick Change Adaptor SWA I 011 Fasten the quick change adapter SWA I 011 with M3 screws Fasting of the Quick Change Head SWK I 011 You can fasten the Quick Change Head SWK I 011 with the screws whic...

Page 7: ...signed and manufactured for the user the required information can be found in our catalog on the respective models The pneumatic connection and electric cables are fastened bundled and mounted with st...

Page 8: ...Switch off the power supply during installation of the quick change system Comply with the safety instructions in Chapter 1 3 page 3 Requirements Pressure medium compressed air Requirement for qualit...

Page 9: ...r control of the integrated 3 2 way valves in the quick change system a matching plug con nector is used see Table 4 Two 3 2 way valves lock and unlock the quick change system and the remaining 3 2 wa...

Page 10: ...Configuration of valves Pin Pin Type SWS I 011 Function of the valves A 1 Signal valve 1 16 switches air feed through L1 C 2 Signal valve 2 17 Locking E 3 Signal valve 3 18 switches air feed through...

Page 11: ...e air feed through cause insufficient volumetric flow and the clamping force of the quick change system decreases 1 Clean the quick change system 2 Please contact your SCHUNK representative see Chapte...

Page 12: ...Assembly and Operating Manual Quick Change System type SWS I 011 12 Date printed 28 02 11 Figure 6 Loosen set screw to unlock www comoso com...

Page 13: ...ccording to DIN ISO 8573 1 6 4 4 2 Service the quick change system SWS I according to Table 6 Maintenance intervals At every maintenance work the sealing have to be exchanged The complete seal kit can...

Page 14: ...WK I 011 from the adaptor plate 4 Take the O ring item 26 out of the countersunk of the housing item 1 5 Carefully push the piston item 5 from the housing item 1 Make sure that the balls item 27 remai...

Page 15: ...robot side module SWK I 011 ID no 5517912 Both modules can be purchased separately A description of the teach process follows Step 1 Place the programming aid 26 in the tool changer Program should be...

Page 16: ...ep 3 Lock the programming aid 33 with the robot side change head 31 The marking A must be on the side oft he electric feed through 32 Use the piston cover plate 3 if necessary not required if the inte...

Page 17: ...head 31 Align the surfaces of the two programming aids 26 and 33 so that they are parallel Make sure that the markings A and B line up Figure 9 Appropriate alignment of the programming aids Step 5 Mov...

Page 18: ...salignment Use the triangular markings at A and B for the correct alignment Figure 11 Correct alignment Step 7 Note the coordinates from Step 6 Now the Z coordinate has to be corrected This depends on...

Page 19: ...Assembly and Operating Manual Quick Change System type SWS I 011 19 Date printed 28 02 11 10 Assembly Drawing 10 1 SWS I 011 axial output Figure 12 Exploded drawing axial output www comoso com...

Page 20: ...Assembly and Operating Manual Quick Change System type SWS I 011 20 Date printed 28 02 11 10 2 SWS I 011 radial output Figure 13 exploded drawing radial output www comoso com...

Page 21: ...46 x 1 5 mm 46 9611054 4 O ring 3 x 1 0 mm Table 8 Seal kit 11 2 Bills of spare part 11 2 1 SWA I 011 Id No 302 810 Item Id No Quatity Description Wearing part 2 5516862 1 Quick Change Adaptor 3 55168...

Page 22: ...937649 1 Plug D SUB 15 pin 29 9948370 6 3 2 directional control valve 30 9938859 6 O ring 7 x 1 mm included in no 29 33 9660423 4 Screws DIN 912 A2 M 3 x 6 mm 34 9664501 8 countersunk screw DIN 7991 A...

Page 23: ...m Yes 26 9611113 1 O ring 29 87 x 1 78 mm Yes 27 9948371 3 Steel ball diameter 7 mm 28 9937649 1 Plug D SUB 15 pin 29 9948370 6 3 2 directional control valve 30 9938859 6 O ring 7 x 1 mm included in n...

Page 24: ...ghai 201108 Tel 86 21 51760266 Fax 86 21 51760267 info cn schunk com www cn schunk com FRANCE SCHUNK Intec SARL Parc d Activit s des Trois Noyers 15 Avenue James de Rothschild Ferri res en Brie 77614...

Page 25: ...x schunk com www mx schunk com RUSSIA OOO SCHUNK Intec ul Samojlovoj 5 lit C St Petersburg 192102 Tel 7 812 326 78 35 Fax 7 812 326 78 38 info ru schunk com www ru schunk com SPAIN PORTUGAL SCHUNK Int...

Page 26: ...Assembly and Operating Manual Quick Change System type SWS I 011 26 Date printed 28 02 11 www comoso com...

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