SCHUNK PWG-plus 100 Page 48 Assembly And Operating Manual Download

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Maintenance

09.00 | PWG-plus | Assembly and operating manual | en | 389495

7.7.2 Variant with force amplification cylinder

1* Wearing part, replace during maintenance. Included in the seal

kit. Seal kit can only be ordered completely.

2* not for PWG-plus 50-80
3* not for PWG-plus 100-240
4* only for PWG-plus 200

Summary of Contents for PWG-plus 100

Page 1: ...Translation of the original manual Assembly and operating manual PWG plus Pneumatic angular gripper...

Page 2: ...erations for the purpose of technical improvement Document number 389495 Version 09 00 24 01 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our fam...

Page 3: ...Spare parts 8 2 5 Gripper fingers 9 2 6 Ambient conditions and operating conditions 9 2 7 Personnel qualification 9 2 8 Personal protective equipment 10 2 9 Notes on safe operation 10 2 10 Transport 1...

Page 4: ...ripping force 36 7 4 2 Variant with maintenance of gripping force O D gripping 37 7 4 3 Variant of Force amplification cylinder KVZ without maintenance of gripping force 38 7 4 4 Variant of Force ampl...

Page 5: ...is manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable docume...

Page 6: ...50 PWG plus 64 PWG plus 80 PWG plus 100 PWG plus 125 PWG plus 160 PWG plus 200 PWG plus 240 1 1 5 Variants This operating manual applies to the following variations PWG plus without gripping force mai...

Page 7: ...11 PWG plus200 5521212 5521213 PWG plus240 5521214 5521215 1 4 Accessories A wide range of accessories are available for this product For information regarding which accessory articles can be used wit...

Page 8: ...for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for...

Page 9: ...not sufficiently qualified the result may be serious injuries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must h...

Page 10: ...ggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 9 Notes on safe operation Incorrect handling...

Page 11: ...vior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfun...

Page 12: ...the product s safety and cause serious injuries and considerable material damage Have all work carried out by appropriately qualified personnel For all work secure the product against accidental opera...

Page 13: ...ue through technical safety measures The protective cover and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY STOP switches must be easily and quickly...

Page 14: ...ve measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedly an...

Page 15: ...unexpectedly and cause serious injuries Disassemble the product cautiously Make sure that no residual energy remains in the system WARNING Risk of injury from objects falling during energy supply fai...

Page 16: ...force maintenance Force intensified version KVZ 8 6 5 6 Pressure range for air purge bar 0 5 1 More technical data is included in the catalog data sheet Whichever is the latest version Ambient condit...

Page 17: ...d operating manual en 389495 17 4 Design and description 4 1 Configuration Pneumatic angular gripper 1 Housing 2 Air purge connection 3 Main air connections 4 Base jaws 4 2 Description Robust 2 finger...

Page 18: ...ear 5 Top jaws 3 Mounting from the front 6 Centering sleeve Mounting material Mounting 50 64 80 100 125 160 200 240 Thread diameter and max depth of engagement mm for gripper attachment from the rear...

Page 19: ...ternal throttle glands Do not remove pre assembled fixed throttle fittings CAUTION When using the main connection a and b a throttle for PWG plus 50 200 is not required Attach the supplied fixed throt...

Page 20: ...om the enclosed pack If the maximum permissible finger weight is exceeded throttling must be carried out so that the jaw movement is impact and bounce free The service life can be reduced 3 2 1 4 5 6...

Page 21: ...atalog datasheet The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk com Information on handling sensors is availa...

Page 22: ...g using screws 1 Fasten bracket 3 to the angle 2 using screws 4 Fasten the control cams 5 to the rotary bolt using the screws 6 place lock washers 7 between control cams and screw head Assembly of IN...

Page 23: ...ews 10 Turn the control cam 9 so that the lug is parallel to the bracket 7 Fasten the control cam by tightening the screw 10 Carefully push the proximity switch 6 into the bracket 7 until it touches t...

Page 24: ...the rotary bolt Fasten the control cams 7 to the rotary bolt using screws 9 place lock washers 8 between control cams and screw head Assembly of IN 80 PWG plus 50 100 mounting kit Assembly of IN 80 PW...

Page 25: ...ock washers 7 between control cams and screw head Assembly of IN 80 proximity switch The switching points of the open and closed positions must be set by the customer himself Gripper open Set the grip...

Page 26: ...e bracket Undo screws 10 and carefully push bracket 8 to the control cam until it touches the control cam 11 Pull the bracket approx 0 5 mm back Fasten the bracket by tightening the screws 10 Move the...

Page 27: ...the sensor 1 1 back again slowly until it switches Secure the sensor 1 1 in this position using the set screw 3 Max tightening torque 10 Ncm Put product into the gripper open position and test the fun...

Page 28: ...for cable tires brown white black blue Connection diagram PNP 4 conductor MMS P 22 Types available for order see catalog MMS P 22 S M8 PNP MMSK P 22 S PNP V2 M8 4 2XM8 3 The MMSK P 22 S PNP features...

Page 29: ...he sensor e g Adapter plate made of ordinary steel For ferromagnetic adapter plates The module must be first mounted on the adapter plate Then the position of the magnetic switchs has to be set To rel...

Page 30: ...nting screw Dimensionin mm PWG plus Dimensi on l1 Dimensi on l2 PWG plus Dimensi on l1 Dimensi on l2 50 13 2 22 1 100 21 8 30 7 50 AS 16 7 25 6 100 AS 14 2 23 1 50 KVZ 26 0 34 9 100 KVZ 42 3 51 2 50 A...

Page 31: ...or the automatic mode The trigging point is closer to the switching point At the same time the susceptibility to trouble and damage increases In the mode of the lowest hysteresis an error signal such...

Page 32: ...top after 5 seconds Release the Teach button Move the gripper to the switch off point for switching point 1 position Press the Teach Button 4 briefly LED 1 3 will light up twice Move the gripper to th...

Page 33: ...valve Component part defective Replace component or send it to SCHUNK for repair 6 2 Product is not executing the complete stroke Possible cause Corrective action Dirt deposits between cover and pist...

Page 34: ...does not achieve the opening and closing times Possible cause Corrective action Compressed air lines are not installed optimally If present Open the flow control couplings on the product to the maximu...

Page 35: ...re parts of SCHUNK when replacing spare and wear parts Maintenance of module with gripping force maintenance A D gripping A D The pistons have to be aligned using an assembly device Therefore we recom...

Page 36: ...at the piston Renolit HLT 2 Depending on the load the guides in the housing can be re lubricated 7 4 Disassemble the product 7 4 1 Variant without maintenance of gripping force Position of the item nu...

Page 37: ...remove the lid 10 Instead of the cover 10 Assembly device cylinder piston with gripping force maintenance 44 place the device 101 size 50 100 or the device 103 size 125 240 on the PWG plus housing 1 u...

Page 38: ...Remove the cover 6 Unscrew the screws 41 and remove the cover 8 Unscrew the screw 40 and remove the cylinder piston 60 and the spacer piston 66 from the intermediate housing 65 Unscrew the screws 46...

Page 39: ...over 10 Assembly device cylinder piston with gripping force maintenance 44 place the device 101 size 50 100 or the device 103 size 125 240 on the PWG plus housing 1 using the centering sleeves 19 and...

Page 40: ...kits Seal kit 7 Assembly Unless otherwise specified secure all screws and nuts with Loctite no 243 and tighten with the appropriate tightening torque Tightening torque for screws 43 On the variant wi...

Page 41: ...44 Mount the base jaws 2 and piston 3 with the seal 31 in the housing 1 Insert the compression spring 25 and the cylinder piston 9 with the seal 30 into the housing 1 Carefully pull the device 101 ov...

Page 42: ...bolt 11 and cylinder piston 9 with seals 30 and 33 into the housing 1 Carefully pull part 1 103 over the cylinder piston 9 and mount onto the housing 1 with the screws 104 Position part 2 105 and eve...

Page 43: ...bly Assembly of the compression spring is done as for Variant with maintenance of gripping force O D gripping 41 and using the devices described there 7 5 5 Tightening torque for screws Position of th...

Page 44: ...45 B B A A Cylinder piston assembly device Assembly device cylinder piston dimensions in mm Size a b c d e l1 l2 d1 d2 d3 t1 t2 t3 PWG plus50 42 30 25 25 19 35 22 6 3 5 8 18 2 5 6 PWG plus64 52 36 27...

Page 45: ...57 5 15 9 12 PWG plus 200 154 100 65 110 9 20 78 18 11 14 PWG plus 240 186 115 80 125 11 22 88 20 13 5 16 Assembly device cylinder piston dimensions in mm Size d8 d9 l1 l2 l3 l4 l5 l6 l7 l8 PWG plus 1...

Page 46: ...ngs The following figures are example images They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 7 7 1 Standard PWG plus 50 100 PWG plus...

Page 47: ...al en 389495 47 1 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely 2 not for PWG plus 50 80 3 not for PWG plus 100 240 4 not for version without...

Page 48: ...ng manual en 389495 7 7 2 Variant with force amplification cylinder 1 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely 2 not for PWG plus 50 80...

Page 49: ...ngular gripper PWG plus pneumatic ID number 0311610 0311686 39311610 39311686 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed...

Page 50: ...ential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics...

Page 51: ...4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 S...

Page 52: ...quirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixin...

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