SCHUNK PGB 100 Page 1 Assembly And Operating Manual Download

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Translation of the Original operating manual

2-finger parallel gripper with center bore
PGB

Assembly and Operating Manual

Superior Clamping and Gripping

www.comoso.com

Summary of Contents for PGB 100

Page 1: ...Translation of the Original operating manual 2 finger parallel gripper with center bore PGB Assembly and Operating Manual Superior Clamping and Gripping www comoso com...

Page 2: ...014 en SCHUNK GmbH Co KG All rights reserved Dear customer congratulations on choosing a SCHUNK product By choosing SCHUNK you have opted for the highest precision top quality and best service You are...

Page 3: ...9 2 7 Notes on particular risks 9 3 Warranty 11 4 Scope of delivery 12 5 Accessories 12 5 1 Sensors 12 6 Technical data 13 7 Assembly 14 7 1 Assembly 14 7 2 Air connection 15 7 2 1 Air purge connecti...

Page 4: ...tervals 31 9 3 Lubricants Lubrication points basic lubrication 31 9 4 Disassembling the module 32 9 5 Maintenance of the module 32 9 6 Assembling the module 33 9 7 Tightening torques for screws 33 10...

Page 5: ...y the chapter Basic safety notes Warnings To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non compliance will inevitably cause irreversib...

Page 6: ...en Applicable documents General terms of business Catalog data sheet of the purchased product Assembly and Operating manuals of the accessories The documents listed here can be downloaded on our homep...

Page 7: ...and installation and operation notes in this manual and to comply with the maintenance intervals Not intended use Use which is not specified as an intended use is for instance when the product is for...

Page 8: ...urized it can reach one of the end positions either open or closed and therefore no residual energy can be released when changing the top jaws Constructional changes attachments or modifications Addit...

Page 9: ...valid Remove the energy supplies before installation modification maintenance or adjustment work Make sure that no residual energy remains in the system Do not move parts by hand when the energy suppl...

Page 10: ...ement of the gripper jaws and breaking or loosening of the gripper fingers WARNING Risk of injury from objects falling and being ejected The danger zone must be surrounded by a safety fence during ope...

Page 11: ...the date of delivery from the production facility un der the following conditions Intended use in 1 shift operation Observe the mandatory maintenance and lubrication intervals Observe the environmenta...

Page 12: ...t version catalog Sensors Overview of the compatible sensors Designation Type Inductive proximity switches IN Magnetic switch MMS Magnetic switch RMS Programmable magnetic switch MMS P Position monito...

Page 13: ...essed air quality accord ing to ISO 8573 1 7 4 4 Nominal working pressure bar 6 Min pressure bar 2 5 Max pressure bar 8 0 Pressure range for sealed air 0 5 1 Noise emission dB A 70 More technical data...

Page 14: ...ess of the bolting surface Dimensions in mm Diameter Permissible unevenness 100 0 02 100 0 05 Fig 1 Mounting options Item Designation 64 80 100 125 1 Centering sleeve 8 x 5 35 8 x 5 35 10 x 6 65 12 x...

Page 15: ...ly Remove the energy supplies Make sure that no residual energy remains in the system NOTICE Observe the requirements for the air supply 6 Page 13 NOTICE Damage to the gripper is possible If the maxim...

Page 16: ...read diameter of the air connections A open B closed M5 M5 G 1 8 G 1 8 2 Thread diameter air purge connection S M5 M5 M5 M5 3 Thread diameter Hose free direct connection at the base M3 M3 M4 M5 4 Thre...

Page 17: ...Inductive proximity switch IN 80 Fig 3 Connection example for IN 80 1 brown 2 black 3 blue The inductive proximity switches used are equipped with reverse polarity protection and are short circuit pro...

Page 18: ...setting or replacing of the switch ing cam The switching cam can be tilt in the guide if it was not fixed ex actly in the base jaw Apply the switching cam in the direction of the base jaw so that the...

Page 19: ...itching point by tightening the screw 6 8 Test the function by opening the gripper and then closing it again Part gripped I D gripping 1 Push the proximity switch 1 3 to the stop in the bracket 1 2 Fa...

Page 20: ...changes the switching positions of the sensor For example Adapter plate made of ordinary steel At ferromagnetic adapter plates The module must firstly be mounted on the adapter plate Then the position...

Page 21: ...he set screw on the magnetic switch fix the magnetic switch 1 1 in this position in the groove 4 5 Close the gripper and open again to test the function Gripper closed 1 Move gripper to Closed positio...

Page 22: ...position in the groove 3 4 Open the gripper and close again to test the function Part gripped I D gripping 1 Clamp the part to be gripped 2 Slide the magnetic switch 1 1 into the groove 4 until it com...

Page 23: ...Connection diagram PNP 4 conductor MMS P 22 Types available for order see catalog MMS P 22 S M8 PNP MMSK P 22 S PNP V2 M8 4 2XM8 3 The MMSK P 22 S PNP features a cable with open strands so that it can...

Page 24: ...er plate Then the positions of the magnetic switch have to be set 1 2 Fig 9 1 Slide or turn in the magnetic switch 1 into the groove until it bears against the stop 2 if available 2 If there is no ter...

Page 25: ...op 5 3 Fix the sensor with an Allen wrench 6 Fig 12 1 Press the Teach button 4 for 2 seconds After 2 seconds LED 1 3 is flashing 2 Move the gripper into position 1 e g open 3 Press the Teach Button 4...

Page 26: ...lly determined by the sensor should be too high or too low after the adjustment of the switching points you may correct the value as follows The sensor avoids a too small hysteresis during hysteresis...

Page 27: ...PS M8 the grippers have to be retrofitted with a special mounting kit This mounting kit is availa ble from SCHUNK for the models below see catalog PGB 80 PGB 100 PGB 125 Fig 14 1 Remove the control ca...

Page 28: ...this tight with the intended screw 38 3 Push the spacer 26 and the flexible FPS M 8 3 position sen sor through the bracket 17 into the provided bore hole of the housing 1 as far as it will go and clam...

Page 29: ...l valve closed Open the flow control valve Component is broken e g through over loading Replace component or send the module with a repair order to SCHUNK Ensure that the module was only used within i...

Page 30: ...place seals Too much grease in the mechanical motion spaces of the module Clean the module and relubricate it 9 Page 31 Pressure drops below minimum Check the air supply 7 2 Page 15 Module does not ac...

Page 31: ...ly Maintenance and lubrication interval Interval Mio cycles 2 Lubricants Lubrication points basic lubrication We recommend the lubricants listed During maintenance treat all greased areas with lubrica...

Page 32: ...13 and remove cylinder piston 6 from the housing 1 7 Push the piston 3 upwards out of the housing 1 8 Pull the base jaws 2 out of the housing 1 Maintenance of the module Clean all parts thoroughly and...

Page 33: ...ws 2 so that the piston 3 can be pushed into the base jaws 2 with no problem 3 Push the cylinder piston 6 into the housing 1 from below Observe the correct assembly position Pay attention that the sea...

Page 34: ...00 PGB 64 125 en Assembly drawing Fig 16 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely Not used for PGB 64 Only for PGB 64 80 Only for PGB 10...

Page 35: ...g kits 08 00 PGB 64 125 en 35 Sealing kits ID No of the seal kit Seal kit for ID number PGB 64 5516833 PGB 80 5516834 PGBB 100 5516835 PGB125 5516836 Contents of the sealing kit 10 Page 34 11 www como...

Page 36: ...lel gripper with center bore PGB 64 125 pneumatic ID number 0300360 0300369 The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to...

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