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SCHUNK HLM 100, Assembly And Operating Manual

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SCHUNK HLM 100 Assembly And Operating Manual Download Page 28

Maintenance and care

28

02.00 | HLM | Assembly and operating manual | en | 389497

7 Maintenance and care

Activity

Maintenance intervals

Functional test damper

regularly

Change of shock absorber

2 Mio. cycles

Check Condition of the seals

regularly

Change the seals

If necessary

Lubricate the guides

every 3.000 km

The seals are included in the seal kit 

Spare parts

 [

}

 29]

Grease

Isoflex-Topas NCA 52 or equivalent

Summary of Contents for HLM 100

Page 1: ...Translation of the original manual Assembly and operating manual HLM Stroke module...

Page 2: ...tions for the purpose of technical improvement Document number 389497 Version 02 00 14 02 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family...

Page 3: ...Personnel qualification 9 2 7 Personal protective equipment 10 2 8 Notes on safe operation 11 2 9 Transport 11 2 10 Malfunctions 11 2 11 Disposal 12 2 12 Fundamental dangers 12 2 12 1 Protection durin...

Page 4: ...t move 27 6 2 End position signal not present 27 6 3 Linear module proposes at the end positions 27 6 4 Payload swings in the final position 27 7 Maintenance and care 28 8 Spare parts 29 8 1 HLM 25 29...

Page 5: ...manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable document...

Page 6: ...s operating manual applies to the following sizes HLM 25 HLM 50 HLM 100 HLM 200 1 2 Warranty If the product is used as intended the warranty is valid for 24 months from the ex works delivery date unde...

Page 7: ...f the mass in case of energy loss such as emergency stop situations The rod can be fitted subsequently but this reduces the effective stroke NOTICE Damage to the rod lock due to incorrect actuation ov...

Page 8: ...in a machine system The applicable guidelines must be observed and complied with The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance wi...

Page 9: ...dust Exceptions are products that are designed especially for contaminated environments Make sure that the environment is clean and the ambient temperature corresponds to the specifications per the ca...

Page 10: ...ur Service personnel of the manufacturer Due to its technical training knowledge and experience service personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid...

Page 11: ...ention and environ mental protection regulations regarding the product s applica tion field 2 9 Transport Handling during transport Incorrect handling during transport may impair the product s safety...

Page 12: ...e system If the energy supply is connected do not move any parts by hand Do not reach into the open mechanism or movement area of the product during operation 2 12 1 Protection during handling and ass...

Page 13: ...material damage human access to the movement range of the machine must be restricted Limit prevent accidental access for people in this area due through technical safety measures The protective cover...

Page 14: ...ury or death Take appropriate protective measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the syst...

Page 15: ...ent temperature C 5 60 IP rating 40 Noise emission dB A 70 Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 Min pressure bar 3 Max pressure bar 8 Nominal working pre...

Page 16: ...moments to be exerted catalog data Select the suitable screw tightening torque when mounting the module or loads on the module in accordance with the generally accepted guidelines for screw connection...

Page 17: ...ule is assembled on the base plate Additional connection geometries can be found on the front rear and on the top of the module Assembly connection geometries Item Designation Application Standard A S...

Page 18: ...shock absorbers must be used Setting the speed 19 and Adjustment of the shock absorber strocke 20 Please observe the diagrams and information in the catalog pages NOTE Use connecting wires with the sa...

Page 19: ...throttle valve completely Open exhaust throttle valve until the product starts to move Continue to open the exhaust throttle valve incrementally until the movement decelerates smoothly If the speed is...

Page 20: ...Target time Time T Damping The shock absorber stroke is too long and the end position is reached too slowly Movement Target position End position Target time Time T Damping The shock absorber stroke...

Page 21: ...ts are available for stroke limiting shock absorption and monitoring of the end positions Shock absorber stop LMST included in the scope of delivery Damping adjustment LMD included in the scope of del...

Page 22: ...he product has been shut down See the data on static holding force in the catalog The forces occurring in a clamped condition must not exceed the holding force In the event of a dynamic load or overlo...

Page 23: ...od lock 1 Remove face plate I 3 and cover plate I 2 2 Install the completely installed rod lock A on the module Grease wiper ring Maintenance and care 28 The cover plate 2 is no longer required 3 Inst...

Page 24: ...ten the clamping after setting the desired stroke Linear module Max permissible screw tightening torque at strength class 8 8 HLM 025 1 5Nm HLM 050 1 5Nm HLM 100 3 0Nm HLM 200 5 9Nm The maximum possib...

Page 25: ...observe the setting range See below 3 Tighten the setscrew 2 and reinstall the stop screw 1 in the plate Damping adjustment end position extended left view 1 Undo the attachment screw 2 Set the dampi...

Page 26: ...echnical Data 15 Do not use the device until perfect operation has been checked taking all permissible operating parameters into account The movement speed must be regulated via throttle check valves...

Page 27: ...le breakage Change sensor 6 3 Linear module proposes at the end positions Possible cause Corrective action Damping wrong adjustet Adjust stop screw Shock absorber defective Change the shock absorber S...

Page 28: ...ivity Maintenance intervals Functional test damper regularly Change of shock absorber 2 Mio cycles Check Condition of the seals regularly Change the seals If necessary Lubricate the guides every 3 000...

Page 29: ...d wearing parts set All seals are included Order Number CLMDI 025 for stroke module HLM 025 ID number0314214 sectional drawing HLM 25 According to the sectional drawing all other wear parts and compon...

Page 30: ...050 for stroke module HLM 050 ID number0314216 CLMDI 100 for stroke module HLM 100 ID number0314218 CLMDI 200 for stroke module HLM 20 ID number0314220 Sectional drawing of HLM 50 100 200 According t...

Page 31: ...0314581 0314582 0314583 0314584 0314585 0314586 0314587 0314588 0314589 0314590 0314591 0314592 0314593 0314594 0314595 0314596 0314597 0314598 0314599 The partly completed machine may not be put int...

Page 32: ...4 0314595 0314596 0314597 0314598 0314599 To be provided by the System Integrator for the overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirement...

Page 33: ...s of uncontrolled movements X 1 4 Required characteristics of guards and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2 2 Interloc...

Page 34: ...n from Annex 1 is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmeti...

Page 35: ...Notes 02 00 HLM Assembly and operating manual en 389497 35 Notes...

Page 36: ...36 02 00 HLM Assembly and operating manual en 389497...

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